Blue Rhino HBT601B User Manual

OWNER’S MANUAL

Outdoor LP Gas Barbecue Grill

Model No. HBT601B

WARNING

FOR YOUR SAFETY:

For Outdoor Use Only

(outside any enclosure)

WARNING

FOR YOUR SAFETY:

1. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.

2. Read the installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.

3. Failure to follow these instructions could result in fire or explosion, which could cause property damage, personal injury, or death.

Table of Contents

Important Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Exploded View & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Installing LP Gas Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Inserting LP Gas Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Connecting LP Gas Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Check for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Turning Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Initial Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Cooking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Tips For Better Cook Outs and Longer Product Life . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Using Charcoal Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Using the On-lid Griddle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

California Proposition 65: Chemicals known to the State of California

to cause cancer, birth defects, or other reproductive harm are created by the combustion of propane.

Save these instructions for future reference. If you are assembling this unit for someone else, give this manual to him or her to read and save for future reference.

Cleaning and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Product Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

The use and installation of this product must conform to local codes. In absence of local codes, use the National Fuel Gas Code, ANSI Z223.1/NFPA 54, CAN/CGA-B149.1, Natural

Gas and Propane Installation Code.

Manufactured in China for: Blue Rhino Global Sourcing, LLC 104 Cambridge Plaza Drive, Winston-Salem, NC 27104 USA

1.800.762.1142, www.bluerhino.com

Outdoor LP Gas Barbecue Grill Model No. HBT601B

DANGER

If you smell gas -

1. Shut off gas to appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

Safety First

DANGERS and Cautions

1. This grill is for outdoor use only, and shall not be used in a building, garage, or any other enclosed area.

2. This grill is NOT for commercial use.

3. This is not a tabletop grill. Therefore, do not place this grill on any type of tabletop surface

4. This grill is for use with liquid propane (LP) gas only. The conversion to or attempted use of natural gas in this LP gas grill is dangerous and will void your warranty.

5. LP gas Characteristics:

a. LP gas is flammable and hazardous if handled improperly. Become

aware of the characteristics before using any LP gas product.

b. LP gas is explosive under pressure, heavier than air, and settles and

pools in low areas.

c. LP gas in its natural state has no odor. For your safety, an odorant is

added that smells like rotten cabbage.

d. Contact with LP gas can cause freeze burns to skin.

6. LP gas tank needed to operate. Only tanks marked “propane” may be used.

7. The LP gas supply tank must be constructed and marked in accordance with the Specifications for LP gas Cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-

B339, Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods; and Commission.

8. LP gas tank must be arranged for vapor withdrawal.

9. Dented or rusted LP gas tanks may be hazardous and should be checked by your LP gas supplier prior to use.

10. The LP gas tank should not be dropped or handled roughly.

11. Tanks must be stored outdoors out of the reach of children and must

not be stored in a building, garage, or any other enclosed area. Your tank must never be stored where temperatures can reach over 125°F.

12. Never attempt to attach this grill to the self-contained LP gas system

of a camper trailer, motor home, or house.

13. The use of alcohol, or prescription or non-prescription drugs may

impair the consumer’s ability to properly assemble or safely operate the appliance.

14. Never use charcoal, lighter fluid, lava rocks, gasoline, kerosene, or

alcohol with this product.

15. Your grill has been checked at all factory connections for leaks.

Recheck all connections, as movement in shipping can loosen connections.

16. Check for leaks even if your unit was assembled for you by

someone else.

17. Do not operate if gas leak is present. Gas leaks may cause a fire or

explosion.

18. You must follow all leak-checking procedures before operating. To

prevent fire or explosion hazard when testing for a leak:

a. Always perform leak test before lighting the grill and each time the

tank is connected for use.

b. No smoking. Do not use or permit sources of ignition in the area

while conducting a leak test. c. Conduct the leak test outdoors in a well-ventilated area. d. Do not use matches, lighters, or a flame to check for leaks. e. Do not use grill until any and all leaks are corrected.

If you are unable to stop a leak, disconnect the LP gas supply. Call a

gas appliance serviceman or your local LP gas supplier.

19. Do not use in an explosive atmosphere. Keep grill area clear and free from combustible materials, gasoline and other flammable vapors and liquids.

WARNING

FOR YOUR SAFETY

1. Do not store spare LP cylinder within 10 feet (3 m) of this appliance.

2. Do not store or use gasoline or other liquids with flammable vapors within 25 feet (8 m) of this or any other appliance.

3. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

20. Keep all combustible items and surfaces at least 21 inches (53 cm) away from the grill at all times. DO NOT use this grill or any gas product under any overhead or near any unprotected combustible constructions.

21. It is essential to keep the grill’s valve compartment, burners, and circulating air passages clean. Inspect grill before each use.

22. Do not alter grill in any manner.

23. Do not use the grill unless it is COMPLETELY assembled and all parts are securely fastened and tightened.

24. This grill should be thoroughly cleaned and inspected on a regular basis.

25. Use only the regulator provided. The replacement regulator shall be that specified by the manufacturer.

26. Use only Blue Rhino Global Sourcing, LLC. factory authorized parts. The use of any part that is not factory authorized can be dangerous. This will also void your warranty. Contact 1.800.762.1142.

27. Do not use this appliance without reading “Operating Instructions” in this manual.

28. Do not touch metal parts of grill until it has completely cooled (about 45 min.) to avoid burns, unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc.).

29. Do not install or use in or on boats or recreational vehicles.

30. When cooking, fire extinguishing materials shall be readily accessible. In the event of an oil grease fire, do not attempt to extinguish with water. Use type BC dry chemical fire extinguisher or smother with dirt, sand or baking soda.

31. Do not use grill in high winds.

32. Never lean over the grill when lighting.

33. Do not leave a lit grill unattended, especially keep children and pets away from grill at all times.

34. Do not attempt to move grill when in use. Allow the grill to cool before moving or storing.

35. Storage of grill indoors is permissible only if the tank is disconnected, removed from the grill and properly stored outdoors.

36. Always open grill lid carefully and slowly as heat and steam trapped within grill can severely burn you.

37. Do not attempt to disconnect the gas regulator from the tank or any gas fitting while the grill is in use.

38. Disconnect cylinder when not in use.

39. Always use your grill on a hard, non-combustable level surface. An asphalt or blacktop surface may not be acceptable for this purpose.

40. Do not use on wooden decks.

41. Keep all electrical cords away from a hot grill.

42. Do not use grill for indoor cooking or heating. TOXIC fumes can accumulate and cause asphyxiation.

43. After a period of storage and/or nonuse, check for leaks, burner obstructions and inspect for any abrasion, wear, cuts to the hose.

44. Failure to open lid while igniting the grill’s burner, or not waiting 5 minutes to allow the gas to clear if the grill does not light, may result in an explosive flame-up.

45. If grill is not in use, the gas must be turned off at the supply tank.

46. Never operate grill without heat plate installed.

47. Always use a meat thermometer to ensure food is cooked to a safe temperature.

48. Do not store a spare LP gas tank under or near this appliance.

49. Deaths, serious injury or damage to property may occur if the above is not followed exactly.

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

Exploded View

1. Lid Handle . . . . . . . . . . . . . . . . . . . 55-15-378

page no.

2. Lid* . . . . . . . . . . . . . . . . . . . . . . . . 55-15-377

3. Warming Rack . . . . . . . . . . . . . . . . 55-15-393

4. Cooking Grid. . . . . . . . . . . . . . . . . . 55-15-362

5. Heat Plate (2) . . . . . . . . . . . . . . . . . 55-15-369

6. Heat Plate Support (2)* . . . . . . . . . . 55-15-370

7. Grill Body . . . . . . . . . . . . . . . . . . . . 55-15-367

8. Left Side Shelf . . . . . . . . . . . . . . . . 55-15-388

9. Right Side Shelf . . . . . . . . . . . . . . . 55-15-389

10. Control Knob (2)* . . . . . . . . . . . . . . 55-15-359

11. Grease Pan. . . . . . . . . . . . . . . . . . . 55-15-366

12. Lighting Rod (2)* . . . . . . . . . . . . . . 55-15-395

13. LP Tank Support . . . . . . . . . . . . . . . 55-15-391

14. Grease Cup. . . . . . . . . . . . . . . . . . . 55-15-364

15. Grease Cup Support . . . . . . . . . . . . 55-15-365

16. Ignitor Button* . . . . . . . . . . . . . . . . 55-15-374

17. Back Leg . . . . . . . . . . . . . . . . . . . . 55-15-347

18. Charcoal Tray Assembly . . . . . . . . . 55-15-396

19. Front Leg . . . . . . . . . . . . . . . . . . . . 55-15-363

*Pre-assembled

Hardware

A. Small Screw 4 pcs

M5x8 Zinc Plated Phillips Truss Head Screw

B. Large Screw 10 pcs

M6x16 Zinc Plated Phillips Truss Head Screw

Tools Not Included

G. Screwdriver** 1 pc

H. Wrench** 1 pc

C. Bolt 6 pcs

M6x20 Zinc Plated Hex Head Bolt

D. Washer 16 pcs

ø6.4 Zinc Plated Washer

E. Lock Washer 16 pcs

ø6.5 Zinc Plated Lock Washer

** Not shown at actual size.

F. AAA Battery** 1 pc

Outdoor LP Gas Barbecue Grill Model No. HBT601B

Assembly Instructions

DO NOT RETURN PRODUCT TO STORE. For assistance call 1.800.762.1142 toll free. Please have your owner’s manual and serial

number available for reference.

For Easiest Assembly:

• To avoid losing any small components or hardware, assemble your product on a hard level surface that does not have cracks or openings.

• Clear an area large enough to layout all components and hardware.

• When applicable, tighten all hardware connections by hand first. Once the step is completed, go back and fully tighten all hardware.

• Follow all steps in order to properly assemble your product.

Estimated assembly time: 30 to 40 minutes

Step

Attach lid handle

Attach lid handle to grill body assembly using 4 sets of large screws (B), lock washers (E), and washers (D).

Step

Attach back leg

Attach back leg to grill body assembly using 4 sets of large screws (B), lock washers (E), and washers (D).

Step

Attach front leg

Attach front leg to grill body assembly using 2 sets of bolts (C), lock washers (E), washers (D) and 2 sets of large screws (B), lock washers (E), and washers (D).

Step

Insert charcoal tray assembly

Insert charcoal tray into the second opening on front of grill assembly.

Insert grease pan and cup

A. Attach grease cup support to grease tray using 2 small screws (A).

B. Insert grease cup into grease cup support.

C. Insert grease tray into slots on bottom of grill body.

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

page no.

Step

Attach left and right side shelves

A. Loosen pre-attached screws.

B. Insert keyhole opening on side shelf onto loosened screw.

C. Attach left and right side shelves to grill body assembly using 4 sets of bolts (C),

lock washers (E), and washers (D).

D. Tighten all screws.

Step

Attach ignitor

Attach ignitor wires to ignition box.

Step

Attach regulator

Attach regulator to right side shelf using 2 small screws (A).

Step

Insert heat plates

Insert heat plates into grill body assembly.

Note: locate the “UP” embossed in the plates for orientation.

Step

Attach tank support

Attach tank support to right side shelf, by sliding hook on tank support through opening, rotate into place.

Step

Insert cooking grid

Insert cooking grid into grill body assembly.

Outdoor LP Gas Barbecue Grill Model No. HBT601B

Step

Insert warming rack

Slide warming rack into holes in lid and bottom bowl.

Note: Look for corresponding holes on side of lid. Insert short wire ends into lid holes, one side at a time. Position warming rack legs into slots on grill body sides.

Installing LP Gas Tank

This grill is designed to operate with a (DOT 39 Cylinder) one pound 7-3/8” high disposable / 16.4 oz. propane gas tank. DO NOT ATTEMPT TO REFILL ANY ONE POUND (16.4 oz.)

PROPANE GAS TANKS! If you use a 20 lb. LP tank and hose adapter (sold separately), follow these connection

and leak checking instructions in addition to the directions from the adapter hose manufacturer on every use.

Insert LP Gas Tank

Insert LP gas tank through LP tank support.

Step

Install AAA battery and lighting rod placement

A. Install AAA battery (F) by unscrewing ignitor button. Insert battery into ignitor

opening. Screw ignitor button onto grill body assembly.

B. Hook ring on lighting rod onto hook on side shelf.

Connect LP Gas Tank

Before connecting, be sure that there is no debris caught in the head of the gas tank, head of the regulator valve or in the head of the burner and burner ports.

Lubricate the threads of the regulator valve with petroleum jelly, insert the gas tank into the regulator valve and hand-tighten firmly.

Step

Completed

Congratulations your assembly is now complete. Read Operating Instructions before proceeding.

Operating Instructions

Checking for Leaks

Burner Connections

Make sure the regulator valve and hose connections are securely fastened to the burner and the tank.

If your unit was assembled for you, visually check the connection between the burner pipe and orice. Make sure the burner pipe ts over the orice.

WARNING: Failure to inspect this connection or follow these instructions could cause a re or an explosion which can cause death, serious bodily injury, or damage to property.

Please refer to diagram for proper installation.

If the burner pipe does not rest ush to the orice, please contact 1.800.762.1142 for assistance.

Gas Valve with orice

Burner Venturi

+ 14 hidden pages