Blue Rhino GCT803W User Manual

OWNER’S MANUAL

Outdoor LP Gas Camp stove

Model No. GCT803W

DANGER

• This appliance can produce carbon

• Using it in an enclosed space can kill you.

• Never use this appliance in an enclosed

CARBON MONOXIDE HAZARD

monoxide which has no odor.

space such as a camper, tent, car or home.

WARNING

FOR YOUR SAFETY:

For Outdoor Use Only

(outside any enclosure)

WARNING

FOR YOUR SAFETY:

1. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.

2. Read the installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.

3. Failure to follow these instructions could result in ﬁre or explosion, which could cause property damage, personal injury, or death.

Table of Contents

Important Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2

Exploded View & Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Assembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Connecting Gas Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Checking for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Turning Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

First Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Cooking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Cleaning and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Product Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Save these instructions for future reference. If you are assembling this unit for someone else, give this manual to him or her to read and save for future reference.

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

The use and installation of this product must conform to local codes. In absence of local codes, use the National Fuel Gas Code, ANSI Z223.1/NFPA 54, CAN/CGA-B149.1,

Natural Gas and Propane Installation Code.

California Proposition 65: Chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm are created by the combustion of propane.

Manufactured in China for: Blue Rhino Global Sourcing, Inc Winston-Salem, NC USA

1.800.762.1142, www.bluerhino.com

Outdoor LP Gas Camp Stove Model No. GCT803W

DANGER

If you smell gas -

1. Do not attempt to light appliance.

2. Extinguish any open flame.

3. Disconnect from fuel supply.

DANGER: Failure to follow the dangers, warning and cautions in this manual may result in serious bodily injury or death, or in a fire or an explosion

causing damage to property.

WARNING: This camp stove is for outdoor use only, and shall not be used in a

building, garage, or any other enclosed area.

Do NOT operate, light or use this appliance within 8 feet of walls,

structures or buildings. This camp stove is NOT for commercial use. This camp stove is for use with liquid propane (LP) gas only. The

conversion to or attempted use of natural gas in this LP gas camp stove

is dangerous and will void your warranty. LP gas Characteristics:

a. LP gas is flammable and hazardous if handled improperly. Become

aware of the characteristics before using any LP gas product.

b. LP gas is explosive under pressure, heavier than air, and settles and

pools in low areas.

c. LP gas in its natural state has no odor. For your safety, an odorant is

added that smells like rotten cabbage.

d. Contact with LP gas can cause freeze burns to skin.

Do not store spare LP cylinder within 10 feet (3.05 m) of this appliance. An LP cylinder not connected for use shall not be stored in the vicinity

of this or any other appliance. LP gas tank needed to operate. Only tanks marked “propane” may be

used. The LP gas tank used with the camp stove must be constructed and

marked in accordance with the Specifications for LP-gas cylinders of

the U.S. Department of Transportation (DOT) or Transport Canada,

CAN/CSA 339. LP gas tank must be arranged for vapor withdrawal. Dented or rusted LP gas tanks may be hazardous and should be

checked by your LP gas supplier prior to use. The LP gas tank should not be dropped or handled roughly. LP gas tanks must be stored outdoors out of the reach of children and

must not be stored in a building, garage, or any other enclosed area.

Your tank must never be stored where temperatures can reach over

125°F. Never attempt to attach this camp stove to the self-contained LP gas

system of a camper trailer, motor home, or house. The use of alcohol, or prescription or non-prescription drugs may

impair the consumer’s ability to properly assemble or safely operate the

appliance. Never use charcoal, lighter fluid, lava rocks, gasoline, kerosene, or

alcohol with this product. Your camp stove has been checked at all factory connections for

leaks. Recheck all connections, as movement in shipping can loosen

connections. Check for leaks even if your unit was assembled for you by

someone else. Do not operate if gas leak is present. Gas leaks may cause a fire or

explosion. You must follow all leak-checking procedures before operating. To

prevent fire or explosion hazard when testing for a leak:

a. Always perform leak test before lighting the camp stove and each

time the tank is connected for use.

b. No smoking. Do not use or permit sources of ignition in the area

while conducting a leak test. c. Conduct the leak test outdoors in a well-ventilated area. d. Do not use matches, lighters, or a flame to check for leaks. e. Do not use camp stove until any and all leaks are corrected.

If you are unable to stop a leak, disconnect the LP gas supply. Call a

gas appliance serviceman or your local LP gas supplier.

Do not use in an explosive atmosphere. Keep camp stove area clear

and free from combustible materials, gasoline and other flammable vapors and liquids.

Keep all combustible items and surfaces at least 21 inches (53 cm)

away from the camp stove at all times. DO NOT use this camp stove or any gas product under any overhead or near any unprotected combustible constructions.

Do not store or use gasoline or other liquids with flammable vapors in the vicinity of this or any other appliance.

It is essential to keep the camp stove’s valve compartment, burners,

and circulating air passages clean. Inspect camp stove before each

use. Do not alter camp stove in any manner. Do not use the camp stove unless it is COMPLETELY assembled and all

parts are securely fastened and tightened. This camp stove should be thoroughly cleaned and inspected on a

regular basis. Use only the regulator provided. The replacement regulator shall be that

specified by the manufacturer. Use only Blue Rhino Global Sourcing, Inc. factory authorized parts. The

use of any part that is not factory authorized can be dangerous. This

will also void your warranty. Do not use this appliance without reading “Operating Instructions” in

this manual. Do not touch metal parts of camp stove until it has completely cooled

(about 45 min.) to avoid burns, unless you are wearing protective gear

(pot holders, gloves, BBQ mittens, etc.). Do not install or use in or on boats or recreational vehicles. When cooking, fire extinguishing materials shall be readily accessible.

In the event of an oil grease fire, do not attempt to extinguish with

water. Use type BC dry chemical fire extinguisher or smother with dirt,

sand or baking soda. Do not use camp stove in high winds. Never lean over the camp stove when lighting. Do NOT use this camp stove if any part has been under water.

Immediately call a qualified service technician to inspect the appliance

and to replace any part or control system and any gas control which

has been under water.

Do not leave a lit camp stove unattended, especially keep children and

pets away from camp stove at all times.

Do not attempt to move camp stove when in use. Allow the camp stove

to cool before moving or storing. Storage of camp stove indoors is permissible only if the tank is

disconnected, removed from the camp stove and properly stored

outdoors. Do not attempt to disconnect the gas regulator from the tank or any gas

fitting while the camp stove is in use. Disconnect cylinder when not in use. Always use your camp stove on a hard, non-combustable level surface.

An asphalt or blacktop surface may not be acceptable for this purpose. Do not use directly on wooden decks and wooden picnic tables. Keep all electrical cords away from a hot camp stove. Do not use camp stove for indoor cooking or heating. TOXIC fumes can

accumulate and cause asphyxiation. After a period of storage and/or nonuse, check for leaks, and burner

obstructions. If camp stove is not in use, the tank must be disconnected and stored in

a proper location. Always use a meat thermometer to ensure food is cooked to a safe

temperature. Never cover entire cooking area with aluminum foil. Do not store a spare LP gas tank under or near this appliance. Please use protective gloves when assembling this product. Do not force parts together as this can result in personal injury or

damage to the product. Deaths, serious injury or damage to property may occur if the above is

not followed exactly.

WARNING

FOR YOUR SAFETY

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

page no.

Parts List

Cooking Grid

Regulator

Body Assembly

Control Knob (2)*

Foot (4)

* Pre-assembled

Exploded View

55-09-212

55-09-214

55-09-209

55-09-211

55-09-213

Hardware

Wing Nut

M5 Steel

2 pcs

Assembly Instructions

Outdoor LP Gas Camp Stove Model No. GCT803W

DO NOT RETURN PRODUCT TO STORE.

For assistance call 1.800.762.1142 toll free. Please have your owner’s manual and serial number available for reference.

For Easiest Assembly:

• To avoid losing any small components or hardware, assemble your product on a hard level surface that does not have cracks or openings.

• Clear an area large enough to layout all components and hardware.

• When applicable, tighten all hardware connections by hand first. Once the step is completed go back and fully tighten all hardware.

• Follow all steps in order to properly assemble your product.

To complete assembly you will need:

• (1) Leak Detection Solution (Instructions on how to make solution are included in “Operating Instructions” section)

• (1) 14.1 oz LP gas tank.

Note: You must follow all steps to properly assemble grill.

Attach Cooking Grid

Typical assembly: approximately 5 minutes.

Attach Regulator

Storage of Regulator When Not In Use

x 2

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

1/2"

12.7 mm

6.4mm

0mm

1/4"

Operating Instructions

page no.

This camp stove is designed to operate with a one pound 7-3/8” high disposable / 14.1 oz. propane gas tank (DOT 39 Cylinder).

DO NOT ATTEMPT TO REFILL ANY ONE POUND (14.1 oz.) PROPANE GAS TANKS!

Connecting Gas Tank

1. Make sure the regulator/control valve is in the “OFF” position. (Figure 1)

2. Lubricate the threads of the regulator valve with petroleum jelly, insert the gas tank into the regulator valve and hand-tighten firmly. (Figure 2)

3. Test for leaks

Checking for Leaks

Burner Connection

1. Make sure the control valve is securely fastened to the burner. (Figure 3) If your unit was assembled for you, visually check the connection between the burner and control valve.

WARNING: Failure to inspect this

connection or follow these instructions could cause a fire or an explosion which can cause death, serious bodily injury, or damage to property.

Figure 1

Figure 2

Figure 3

CAUTION: If burner flame goes out during operation, immediately turn

the gas “OFF” and let the gas clear for about 5 minutes before relighting.

Turning Off

1. Turn control knobs to the “OFF” position.

2. Remove LP gas tank and properly store tank.

First Use

1. Make sure all labels, packaging and protective films have been removed from the camp stove.

2. Remove manufacturing oils before cooking on this camp stove for the first time, by operating the camp stove for at least 5 minutes on “ON”. This will “heat clean” the internal parts and dissipate odors.

Cooking

1. Ignite burner(s) per lighting instructions.

2. Wear protective gloves to place pots and/or pans onto burner grid.

3. Wear protective gloves and use long handled tongs to place food into the pots and/or pans above the lit burner(s).

4. Adjust controls to desired temperature.

5. Cook until desired internal food temperatures are achieved.

6. Turn camp stove “OFF” by turning control knob to the “OFF” position. Remove LP gas tank and properly store tank.

2. If the burner pipe does not rest flush to the control valve, please contact 1.800.762.1142 for assistance.

Regulator / 1lbs. LP Gas Tank Connection

1. Make 2-3 oz. of leak solution by mixing one part liquid dishwashing soap with three parts water.

2. Make sure control knob is “OFF”. (Figure 1)

3. Spoon several drops of solution, or use squirt bottle, at the LP gas tank to regulator connection. (Figure 3 & 4)

4. Inspect the solution at the connection, looking for bubbles. If NO bubbles appear, the connections are

secure. If bubbles appear, you have a leak.

a. Loosen and retighten this connection,

making sure the connection is secure.

b. Retest with solution.

If you continue to see bubbles after

several attempts, disconnect propane source and contact 1.800.762.1142 for assistance.

Cleaning and Care

CAUTION: All cleaning and maintenance should be done when camp

stove is cool and with the fuel supply disconnected.

CAUTION: DO NOT clean any camp stove part in a self cleaning oven. The

extreme heat will damage the finish.

CAUTION: Keep camp stove clear and free from combusitble materials,

gasolline, and other flammable vapours and liquids.

CAUTION: Do NOT obstruct the flow of combustion and ventilation air.

Figure 4

Notices

1. Abrasive cleaners will damage this product.

2. Never use oven cleaner to clean any part of camp stove.

3. Do not clean any camp stove part in a self cleaning oven. The extreme heat will damage the finish.

Inspecting

This camp stove should be inspected on a regular basis to ensure product safety and longer product life.

Lighting

DO NOT expose the camp stove to

flammable vapors or liquids during lighting.

1. Make sure all labels, packaging and protective films have been removed from the camp stove.

2. Make sure there are no obstructions of airflow to the gas unit. Spiders and insects can nest within and clog the burner / venturi tube at the orifice.

A clogged burner tube can lead to a fire beneath the appliance.

3. Control knobs must be in the “OFF” position.

4. Wearing Heat reistant gloves, position the lit long match or lit long butane lighter near the side of the burner.

a. Turn control knob counterclockwise to “ON”.

b. Remove long match/long butane lighter.

6. If ignition does not occur in 5 seconds, turn burner control knob “OFF”, wait 5 minutes and repeat lighting procedure.

Flame

Figure 5

Match

Figure 6

WARNING: Do NOT attempt to clean this camp stove unless the flames are

COMPLETELY out and unit is cool to the touch.

1. Check burner to make sure it is secure.

2. Check venturi to make sure it is clear and free of spider nests.

3. Check all gas connections for leaks.

4. Check components for any signs of damage or rust.

5. If damage to any component is detected, do NOT operate until repairs are executed.

Cleaning Surfaces

WARNING: Do NOT attempt to clean this camp stove unless the flames are

COMPLETELY out and unit is cool to the touch.

WARNING: Do NOT use oven cleaner or abrasive cleaners as they will damage this

product.

1. Wipe surfaces clean with mild dishwashing detergent or baking soda.

2. For stubborn surfaces use a citrus based degreaser and a nylon scrubbing brush.

3. Rinse clean with water.

6. After lighting, observe the burner flame. Make sure all burner ports are lit and flame height matches illustration.

7. Repeat steps 3-6 for second burner.

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