Blue Rhino GBC873WNG User Manual

GOLD

OWNER’S MANUAL

Made from 70% Bagasse

(Environmentally Friendly Sugar

Cane Pulp By-product)

Outdoor Natural Gas Barbecue Grill

Model No. GBC873WNG

WARNING

FOR YOUR SAFETY:

For Outdoor Use Only

(outside any enclosure)

WARNING

FOR YOUR SAFETY:

1. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.

2. Read the installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.

3. Fuel system must be installed by a qualified and licensed personnel. Improper installations present hazards, which can lead to personal injury or property damage. Please contact your local Natural Gas supplier for these services.

4. Failure to follow these instructions could result in ﬁre or explosion, which could cause property damage, personal injury, or death.

Table of Contents

Important Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2

Exploded View & Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Assembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Connecting to Natural Gas Line. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Checking for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Operating Main Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Operating Sear Burner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Operating Side Burner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Operating Infrared Back Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Cooking Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Operating Digital Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Cleaning and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

California Proposition 65: Combustion by-products produced when using this product contain chemicals known to the State of California to cause caner, birth defects, and other reproductive harm.

Product Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

The use and installation of this product must conform to local codes. In absence of local codes, use the National Fuel Gas Code, ANSI Z223.1/NFPA 54, CAN/CGA-B149.1,

Natural Gas and Propane Installation Code.

Prior to installation, contact your municipality for local building codes and your local ﬁre department for installation veriﬁcation.

Save these instructions for future reference. If you are assembling this unit for someone else, give this manual to him or her to read and save for future reference.

Manufactured in China for: Blue Rhino Global Sourcing, Inc Winston-Salem, NC USA

1.800.762.1142, www.bluerhino.com

GOLD

Outdoor Natural Gas Barbecue Grill Model No. GBC873WNG

DANGER

If you smell gas -

1. Shut off gas to appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

DANGER: Failure to follow the dangers, warnings and cautions in this manual may result in serious bodily injury or death, or in a fire or an explosion

causing damage to property.

WARNING: This grill is for outdoor use only, and shall not be used in a building,

garage, or any other enclosed area.

Do NOT operate, light or use this appliance within 8 feet of walls,

structures or buildings. This grill is NOT for commercial use. This grill is for use with Natural Gas (NG) gas only. The conversion

to or attempted use of liquid propane gas (LP) in this NG gas grill is

dangerous and will void your warranty. Installation and repairs should be done by a qualified service person. NG Characteristics:

a. NG is flammable and hazardous if handled improperly. Become aware

of the characteristics before using any NG product.

b. NG is explosive under pressure, heavier than air, and settles and pools

in low areas.

c. NG in its natural state has no odor. For your safety, an odorant is

added that smells like rotten cabbage. d. Contact with NG can cause freeze burns to skin. e. A fire causing, serious injury or damage to property may occur if the

above is not followed exactly.

Never attempt to attach this grill to the NG system of a camper trailer, or

motor home.

The use of alcohol, or prescription or non-prescription drugs may

impair the consumer’s ability to properly assemble or safely operate the appliance.

Never use LP gas, charcoal, lighter fluid, lava rocks, gasoline, kerosene,

or alcohol with this product.

Your grill has been checked at all factory connections for leaks.

Recheck all connections, as movement in shipping can loosen connections.

Check for leaks even if your unit was assembled for you by someone

else.

Do not operate if gas leak is present. Gas leaks may cause a fire or

explosion.

You must follow all leak-checking procedures before operating. To

prevent fire or explosion hazard when testing for a leak:

a. Always perform leak test before lighting the grill and each time the

grill is connected for use.

b. No smoking. Do not use or permit sources of ignition in the area

while conducting a leak test. c. Conduct the leak test outdoors in a well-ventilated area. d. Do not use matches, lighters, or a flame to check for leaks. e. Do not use grill until any and all leaks are corrected.

If you are unable to stop a leak, turn off the main valve on the NG supply line. Call a gas appliance serviceman or your local NG supplier.

The appliance and its individual shutoff valve must be disconnected

from the gas supply piping system during any pressure testing of that system at a pressures in excess of 1/2 psig (3.5 kpa).

The appliance must be isolated from the gas supply piping system by

closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kpa).

Always perform a leak test on gas connections whenever this grill

is serviced. Never use a flame to test for leaks. Do not smoke while performing leak check.

Do not store or use gasoline or other flammable liquids or vapors within

25 feet (7.62 m) of this appliance.

Do not use in an explosive atmosphere. Keep grill area clear and free

from combustible materials, gasoline and other flammable vapors and liquids.

Do not store or use gasoline or other flammable liquids or vapors in the vincinity of this or any other appliance.

Minimum clearance from sides and back of unit to combustible

construction, 21 inches from side and 21 inches from back. Do not use this appliance under overhead combustible surfaces.

It is essential to keep the grill’s valve compartment, burners, and

circulating air passages clean. Inspect grill before each use. Do NOT alter grill in any manner. Do not use the grill unless it is COMPLETELY assembled and all parts are

securely fastened and tightened. This grill should be thoroughly cleaned and inspected on a regular

basis. Clean and inspect the hose before each use of the appliance. If

there is evidence of abrasion, wear, cuts, or leaks, the hose must be

replaced prior to the appliance being put into operation. Use only the regulator and hose assembly provided. The replacement

regulator and hose assembly shall be that specified by the

manufacturer. Use only Blue Rhino Global Sourcing, Inc factory authorized parts. The

use of any part that is not factory authorized can be dangerous. This

will also void your warranty. Do not use this appliance without reading “Operating Instructions” in

this manual. Do not touch metal parts of grill until it has completely cooled (about

45 min.) to avoid burns, unless you are wearing protective gear (pot

holders, gloves, BBQ mittens, etc.). When cooking, fire extinguishing materials shall be readily accessible.

In the event of an oil grease fire, do not attempt to extinguish with

water. Use type BC dry chemical fire extinguisher or smother with dirt,

sand or baking soda. Do not install or use in or on boats or recreational vehicles. Do not use grill in high winds. Never lean over the grill when lighting. Do not leave a lit grill unattended, especially keep children and pets

away from grill at all times. Do not attempt to move grill when in use. Allow the grill to cool before

moving or storing. Always open grill lid carefully and slowly as heat and steam trapped

within grill can severely burn you. Always place your grill on a hard non-combustible, level surface. An

asphalt or blacktop surface may not be acceptable for this purpose. Move gas hoses as far away as possible from hot surfaces and dripping

hot grease. Keep all electrical cords away from a hot grill. Do not use grill for indoor cooking or heating. TOXIC fumes can

accumulate and cause asphyxiation. After a period of storage and/or nonuse, check for leaks, burner

obstructions and inspect for any abrasion, wear, cuts to the hose. Failure to open lid while igniting the grill’s burners, or not waiting 5

minutes to allow the gas to clear if the grill does not light, may result in

an explosive flame-up. If grill is not in use, the gas must be turned off at the main supply line. Never operate grill without heat plates installed. Always use a meat thermometer to ensure food is cooked to a safe

temperature. This grill is designed with to operate at an inlet pressure of 7 inches

water column. Please use protective gloves when assembling this product. Do not force parts together as this can result in personal injury or

damage to the product. Never cover entire cooking area with aluminum foil.

Deaths, serious injury or damage to property may occur if the above is

not followed exactly.

WARNING

FOR YOUR SAFETY

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

page no.

Parts List

Warming Rack

Cooking Grid (3)

Heat Plate (3)

Grease Tray

Thermometer

Basket (2)

Tool Hook (8)

Towel Bar (2)

Left Side Shelf Side

Left Side Shelf

Grill Body Assembly

Side Burner Grid

Left Side Shelf Front

Digital Timer

55-07-551

55-07-501

55-08-076

55-07-509

55-07-547

55-08-067

55-07-549

55-07-548

55-08-081

55-08-079

55-08-074

55-07-543

55-08-402

55-08-073

Exploded View

Infrared Back Burner

Main Burner (3)

Sear Burner

Side Burner

Right Side Shelf

Right Side Shelf Side

Grease Cup

Grease Cup Support

Regulator

Right Side Shelf Front

Control Knob Support (6)

Control Knob (6)

Basket Support A (4)

55-07-513

55-08-086

55-08-109

55-08-110

55-08-094

55-08-096

55-07-507

55-07-508

55-08-386

55-08-095

55-08-071

55-08-070

55-08-065

Basket Support B (2)

Left Cart Panel

Rear Cart Panel

Right Cart Panel

Left Door

Door Handle (2)

Right Door

Lighting Rod

Front Cart Support

Base Cart Panel

Left Skirt

Locking Wheel (2)

Wheel (2)

55-08-066

55-08-077

55-08-090

55-08-092

55-08-078

55-08-011

55-08-093

55-07-520

55-07-505

55-08-396

55-08-082

55-07-528

55-07-506

Hardware

A B C D E F G

Screw

Nut

Washer

AAA Batteries 2 pcs

M4x8 Nickel Plated Phillips Truss Head

M6x15 Nickel Plated Phillips Truss Head

M6x15 Nickel Plated Hex Head

M6x46 Nickel Plated Phillips Truss Head

M6 Zinc Plated

ø6.5 Nickel Plated

Tools Required for Assembly (Included)

#1 Phillips Head Screwdriver

20 pcs

25 pcs

21 pcs

11 pcs

7 pcs

8 pcs

Right Skirt

Center Skirt

55-08-097

55-08-069

#2 Phillips Head Screwdriver

M10-M6 Wrench

GOLD

Assembly Instructions

Outdoor Natural Gas Barbecue Grill Model No. GBC873WNG

DO NOT RETURN PRODUCT TO STORE.

For assistance call 1.800.762.1142 toll free. Please have your owner’s manual and serial number available for reference.

Note: The serial number can be found on the back of the cart assembly.

For Easiest Assembly:

• To avoid losing any small components or hardware, assemble your product on a hard level surface that does not have cracks or openings.

• Clear an area large enough to layout all components and hardware.

• When applicable, tighten all hardware connections by hand first. Once the step is completed go back and fully tighten all hardware.

• Follow all steps in order to properly assemble your product.

To complete assembly you will need:

• (1) Leak Detection Solution (Instructions on how to make solution are included in the “Operating Instructions” section of this manual)

Note: You must follow all steps to properly assemble the grill.

Assemble Skirt

Typical assembly: approximately 1 (one) hour.

Attach Skirt to Base Cart Panel

Attach Wheels

Note: Locking wheels should be placed at the back.

x 4

x 7

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

page no.

Attach Back and Side Panels

Attach Front Cart Support

Attach Basket Supports B

x 11

Attach Basket Supports A

x 4

x 2

x 8

GOLD

Assembly Instructions (continued)

Outdoor Natural Gas Barbecue Grill Model No. GBC873WNG

Attach Doors and Insert Baskets

Attach Grill Body

Remove Digital Timer Battery Cover

Attach Left Side Shelf Front and Towel Bar

x 4

Install Digital Timer AAA Batteries

x 2

x 4

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

page no.

Attach Left Side Shelf Panel

Attach Right Side Shelf Front and Towel Bar

Attach Right Side Shelf Panel

x 3

Attach Left Side Shelf Assembly

Note: Leave 5/8” (2 mm) of bolt threads exposed. Do not fully tighen until step 18.

x 4

x 3

x 2

GOLD

Assembly Instructions (continued)

Outdoor Natural Gas Barbecue Grill Model No. GBC873WNG

Attach Right Side Shelf Assembly

Note: Leave 5/8” (2 mm) of bolt threads exposed. Do not fully tighen until step 19.

Secure Left Side Shelf Assembly

Secure Right Side Shelf Assembly

x 2

Attach Regulator, Control Knob Support and Control Knob

x 5

x 4

x 2

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

page no.

Attach Side Burner, Side Burner Grid, and Igniter Wire

Insert Heat Plates

Insert Cooking Grid and Warming Rack

x 2

Attach Grease Tray

GOLD

Outdoor Natural Gas Barbecue Grill Model No. GBC873WNG

Assembly Instructions (continued)

Attach Grease Cup and Grease Cup Support

Installing Natural Gas Line

Installation should be done by a qualified service person.

CAUTION: If young children are in the area, a locking valve should be considered.

Connect Natural Gas Line

Before connecting, be sure that there is no debris caught in the head of the natural gas line, head of the grill natural gas line or in the head of the burner and burner ports.

Connect grill natural gas line to natural gas line.

Disconnect Natural Gas Line

Before disconnecting make sure the natural gas line valve is “OFF”.

Disconnect grill natural gas line from natural gas line.

Operating Instructions

Checking for Leaks

Burner Connections

1. Make sure the regulator valve and hose connections are securely fastened to the burner and the gas line.

If your unit was assembled for you, visually check the connection between the burner venturi pipe and orifice. Make sure the burner venturi pipe fits over the orifice.

WARNING: Failure to inspect this

connection or follow these instructions could cause a fire or an explosion which can cause death, serious bodily injury, or damage to property.

2. Please refer to diagram for proper installation. (Figure 1 and 2)

3. If the burner pipe does not rest flush to the orifice, please contact 1.800.762.1142 for assistance.

NG Connection

NG Valve with Oriﬁce

Figure 1

Main Burners

Figure 2

Burner venturi pipe

NG Valve with Oriﬁce

NG Connection

Tank/Gas Line Connection

1. Make 2-3 oz. of leak solution by mixing one part liquid dishwashing soap with three parts water.

2. Make sure control knobs are “OFF”. (Figure 3)

3. Turn “ON” natural gas main valve.

4. Spoon leak check solution at all “X” locations (Figure 4)

a. If any bubbles appear turn natural gas main valve

“OFF”, reconnect and re-test.

b. If you continue to see bubbles after several

attempts, turn natural gas main valve “OFF” and disconnect natural gas line and contact

1.800.762.1142 for assistance.

c. If no bubbles appear after one minute turn

natural gas main valve “OFF”, wipe away solution and proceed.

Operating Main Burners

Side Burner

Figure 3

Figure 4

Burner venturi pipe

First Use

1. Make sure all labels, packaging and protective films have been removed from the grill.

2. Remove manufacturing oils before cooking on this grill for the first time, by operating the grill for at least 15 minutes on “HIGH” with the lid closed. This will “heat clean” the internal parts and dissipate odors.

+ 22 hidden pages

Blue Rhino GBC873WNG User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual