Blue Rhino GBC850WNG-C User Manual

OWNER’S MANUAL

Made from 70% Bagasse

(Environmentally Friendly Sugar

Cane Pulp By-product)

Outdoor Natural Gas Barbecue Grill

Model No. GBC850WNG-C

WARNING

FOR YOUR SAFETY:

For Outdoor Use Only

(outside any enclosure)

WARNING

FOR YOUR SAFETY:

1. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.

2. Read the installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.

3. Fuel system must be installed by a qualified and licensed personnel. Improper installations present hazards, which can lead to personal injury or property damage. Please contact your local Natural Gas supplier for these services.

4. Failure to follow these instructions could result in ﬁre or explosion, which could cause property damage, personal injury, or death.

Table of Contents

Important Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2

Exploded View & Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Assembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Connecting to Natural Gas Line. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Checking for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Operating Main Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Operating Side Burner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Cleaning and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Product Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

The use and installation of this product must conform to local codes. In absence of local codes, use the National Fuel Gas Code, ANSI Z223.1/NFPA 54, CAN/CGA-B149.1,

Natural Gas and Propane Installation Code.

Prior to installation, contact your municipality for local building codes and your local ﬁre department for installation veriﬁcation.

Save these instructions for future reference. If you are assembling this unit for someone else, give this manual to him or her to read and save for future reference.

Manufactured in China for: Blue Rhino Global Sourcing, Inc Winston-Salem, NC USA

1.800.762.1142, www.bluerhino.com

Outdoor Natural Gas Barbecue Grill Model No. GBC850WNG-C

DANGER

If you smell gas -

1. Shut off gas to appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

DANGER: Failure to follow the dangers, warning and cautions in this manual may result in serious bodily injury or death, or in a fire or an explosion

causing damage to property.

WARNING: This grill is for outdoor use only, and shall not be used in a building,

garage, or any other enclosed area.

Do NOT operate, light or use this appliance within 8 feet of walls,

structures or buildings. This grill is NOT for commercial use. This grill is for use with Natural Gas (NG) gas only. The conversion

to or attempted use of liquid propane gas (LP) in this NG gas grill is

dangerous and will void your warranty. Installation and repairs should be done by a qualified service person. NG Characteristics:

a. NG is flammable and hazardous if handled improperly. Become aware

of the characteristics before using any NG product.

b. NG is explosive under pressure, heavier than air, and settles and pools

in low areas.

c. NG in its natural state has no odor. For your safety, an odorant is

added that smells like rotten cabbage. d. Contact with NG can cause freeze burns to skin. e. A fire causing, serious injury or damage to property may occur if the

above is not followed exactly.

Never attempt to attach this grill to the NG system of a camper trailer, or

motor home.

The use of alcohol, or prescription or non-prescription drugs may

impair the consumer’s ability to properly assemble or safely operate the appliance.

Never use LP gas, charcoal, lighter fluid, lava rocks, gasoline, kerosene,

or alcohol with this product.

Your grill has been checked at all factory connections for leaks.

Recheck all connections, as movement in shipping can loosen connections.

Check for leaks even if your unit was assembled for you by someone

else.

Do not operate if gas leak is present. Gas leaks may cause a fire or

explosion.

You must follow all leak-checking procedures before operating. To

prevent fire or explosion hazard when testing for a leak:

a. Always perform leak test before lighting the grill and each time the

grill is connected for use.

b. No smoking. Do not use or permit sources of ignition in the area

while conducting a leak test. c. Conduct the leak test outdoors in a well-ventilated area. d. Do not use matches, lighters, or a flame to check for leaks. e. Do not use grill until any and all leaks are corrected.

If you are unable to stop a leak, turn off the main valve on the NG supply line. Call a gas appliance serviceman or your local NG supplier.

The appliance and its individual shutoff valve must be disconnected

from the gas supply piping system during any pressure testing of that system at a pressures in excess of 1/2 psig (3.5 kpa).

The appliance must be isolated from the gas supply piping system by

closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kpa).

Always perform a leak test on gas connections whenever this grill

is serviced. Never use a flame to test for leaks. Do not smoke while performing leak check.

Do not store or use gasoline or other flammable liquids or vapors within

25 feet (7.62 m) of this appliance.

Do not use in an explosive atmosphere. Keep grill area clear and free

from combustible materials, gasoline and other flammable vapors and liquids.

Do not store or use gasoline or other flammable liquids or vapors in the vincinity of this or any other appliance.

Minimum clearance from sides and back of unit to combustible

construction, 21 inches from side and 21 inches from back. Do not use this appliance under overhead combustible surfaces.

It is essential to keep the grill’s valve compartment, burners, and

circulating air passages clean. Inspect grill before each use. Do NOT alter grill in any manner. Do not use the grill unless it is COMPLETELY assembled and all parts are

securely fastened and tightened. This grill should be thoroughly cleaned and inspected on a regular

basis. Clean and inspect the hose before each use of the appliance. If

there is evidence of abrasion, wear, cuts, or leaks, the hose must be

replaced prior to the appliance being put into operation. Use only the regulator and hose assembly provided. The replacement

regulator and hose assembly shall be that specified by the

manufacturer. Use only Blue Rhino Global Sourcing, Inc factory authorized parts. The

use of any part that is not factory authorized can be dangerous. This

will also void your warranty. Do not use this appliance without reading “Operating Instructions” in

this manual. Do not touch metal parts of grill until it has completely cooled (about

45 min.) to avoid burns, unless you are wearing protective gear (pot

holders, gloves, BBQ mittens, etc.). When cooking, fire extinguishing materials shall be readily accessible.

In the event of an oil grease fire, do not attempt to extinguish with

water. Use type BC dry chemical fire extinguisher or smother with dirt,

sand or baking soda. Do not install or use in or on boats or recreational vehicles. Do not use grill in high winds. Never lean over the grill when lighting. Do not leave a lit grill unattended, especially keep children and pets

away from grill at all times. Do not attempt to move grill when in use. Allow the grill to cool before

moving or storing. Always open grill lid carefully and slowly as heat and steam trapped

within grill can severely burn you. Always place your grill on a hard non-combustible, level surface. An

asphalt or blacktop surface may not be acceptable for this purpose. Move gas hoses as far away as possible from hot surfaces and dripping

hot grease. Keep all electrical cords away from a hot grill. Do not use grill for indoor cooking or heating. TOXIC fumes can

accumulate and cause asphyxiation. After a period of storage and/or nonuse, check for leaks, burner

obstructions and inspect for any abrasion, wear, cuts to the hose. Failure to open lid while igniting the grill’s burners, or not waiting 5

minutes to allow the gas to clear if the grill does not light, may result in

an explosive flame-up. If grill is not in use, the gas must be turned off at the main supply line. Never operate grill without heat plates installed. Always use a meat thermometer to ensure food is cooked to a safe

temperature. This grill is designed with to operate at an inlet pressure of 7 inches

water column. Please use protective gloves when assembling this product. Do not force parts together as this can result in personal injury or

damage to the product. Never cover entire cooking area with aluminum foil.

Deaths, serious injury or damage to property may occur if the above is

not followed exactly.

WARNING

FOR YOUR SAFETY

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

page no.

Parts List

Lid Handle Assembly

Thermometer Gauge

Lid

Warming Rack

Heat Plate (4)

Cooking Grid (2)

Side Burner Grid

Grill Body

Tool Holder Rod

Tool Holder Hooks

Left Side Shelf

Main Burner (4)

55-08-196

55-08-164

55-08-195

55-08-166

55-08-168

55-08-167

55-07-479

55-08-165

55-07-485

55-07-729

55-08-169

55-08-170

Exploded View

Side Burner

Right Side Shelf

Igniter Button

Control Knob (5)

Control Knob Bezel

Hose Assembly

Igniter Assembly

Left Side Shelf Panel

Grease Tray

Right Side Shelf Panel

Front Frame Support

Grease Cup

Cart Assembly

Grease Cup Support

55-08-171

55-08-172

55-07-448

55-08-173

55-08-174

55-08-177

55-08-111

55-08-175

55-08-176

55-08-178

55-08-179

55-08-182

55-08-211

55-08-182

Left Door

Door Handle (2)

Right Door

Condiment Basket

Lighting Rod

Bottom Wire Rack

Wheel (4)

Hardware

A B C

Screw

55-07-451

55-08-185

55-07-470

55-08-186

55-07-459

55-08-214

55-07-491

M4x8 Nickel Plated Phillips Truss Head

M5x10 Nickel Plated Phillips Truss Head

M6x20 Nickel Plated Phillips Truss Head

4 pcs

10 pcs

7 pcs

Tools Required for Assembly (Included)

#2 Phillips Head Screwdriver

D E F

Screw

Bolt

AA Battery 1 pc

M6x65 Nickel Plated Phillips Truss Head

M6x16 Nickel Plated Hex Head

2 pcs

8 pcs

M6 Wrench

Assembly Instructions

Outdoor Natural Gas Barbecue Grill Model No. GBC850WNG-C

DO NOT RETURN PRODUCT TO STORE.

For assistance call 1.800.762.1142 toll free. Please have your owner’s manual and serial number available for reference.

Note: The serial number can be found on the back of the cart assembly.

For Easiest Assembly:

• To avoid losing any small components or hardware, assemble your product on a hard level surface that does not have cracks or openings.

• Clear an area large enough to layout all components and hardware.

• When applicable, tighten all hardware connections by hand first. Once the step is completed go back and fully tighten all hardware.

• Follow all steps in order to properly assemble your product.

To complete assembly you will need:

• (1) Leak Detection Solution (Instructions on how to make solution are included in the “Operating Instructions” section of this manual)

Note: You must follow all steps to properly assemble the grill.

Install Wheels

Typical assembly: approximately 1 (one) hour.

Attach Front Frame Support

Attach Doors and Condiment Basket

x 2

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

page no.

Attach Grill Body

Attach Bolt

Note: Leave 0.3” (8 mm) of bolt threads exposed. Do not fully tighen until step 12.

Install Grease Tray

x 4

Attach Tool Holder

x 4

x 2

Assembly Instructions (continued)

Outdoor Natural Gas Barbecue Grill Model No. GBC850WNG-C

Attach Left Side Shelf Panel

Attach Right Side Shelf Panel

Attach Side Shelves

x 4

Secure Left Side Shelf

x 4

x 1

x 2

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

page no.

Secure Right Side Shelf

Secure Left Side Shelf Assembly 2

Attach Regulator/Hose Assembly, Control Knob Support and Control Knob

x 1

x 2

Secure Side Burner and Attach Igniter Wire

x 1

x 2

Assembly Instructions (continued)

Outdoor Natural Gas Barbecue Grill Model No. GBC850WNG-C

Insert Side Burner Grid

Insert Heat Plates

Insert Cooking Grid and Warming Rack

Attach Grease Cup and Grease Cup Support

+ 16 hidden pages

Blue Rhino GBC850WNG-C User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual