Blue Ox SC9030 User Manual

RECREATIONAL VEHICLE LOADER
OPERATOR, PARTS AND
INSTALLATION MANUAL
SC9028
SC9029
(43” Tire Width Golf Cart Dolly)
SC9030
(49” Tire Width Golf Cart Dolly)
Ref. No. Qty. Part # Description
1 1 61-6256 Weldment, Golf Cart Loader, SC9028 2 7 201-0008 3/8-16x1 1/4” Carriage Bolt, GRD. 5, ZP 3 14 202-0090 3/8-16 Hex NYL. Lock Nut 4 1 101-6934 Ramp, ADJ., DS SC9028 5 1 101-6935 Ramp, ADJ., PS SC9028 6 2 101-6936 Tire Support, SC9028 7 3 201-0443 3/8-16x1” Hex Bolt, GRD. 5, ZP 8 4 201-0034 3/8-16x1” Carriage Bolt, GRD. 5, ZP 2 201-0192 10-32x1/2” Slot, RD. HD. Screw 2 203-0054 #10 Lock Washer 2 202-0047 #10-32 Hex Nut 2 101-5822 Adapter, 4 Way Connector 1 225-0051 Clamp Loop, 1/4” ID 1 201-0071 1/4-20X1” Hex Bolt GRD. 5, ZP 1 203-0001 1/4” Flat Washer, ZP 1 202-0102 1/4-20 Hex Nylon Nut, ZP 1 62-3603 43” Dolly Cross Member, SC9029 (Optional) 1 62-3614 49” Dolly Cross Member, SC9030 (Optional)
WARNING
!
- USE ONLY GENUINE FACTORY REPLACEMENT PARTS -
Do NOT substitute homemade or non-typical parts.
This may cause your carrier to fail and result in injury
or death. If repair parts or components are needed, you may order them through your nearest Blue Ox®
Dealer or Distributor, or call our 24/7 Customer Care
Team at (402) 385-3051.
Date 02/07 292-2840 2 of 6
DO NOT INSTALL OR USE THIS EQUIPMENT UNTIL THE FOLLOWING OPERATING AND INSTALLATION INSTRUCTIONS HAVE BEEN READ AND UNDERSTOOD.
INSTALLATION OF THE
RECREATIONAL VEHICLE LOADER
1
1. Unhook red and black wiring from battery (see white arrows). Pull both wires back through holes and to the winch (see grey arrows).
3
3. Using two 3/4” wrenches, remove the bolt from the cargo buckle bracket attached to the cycle slide head assembly. Using a 3/4” and 5/8” wrench, remove one cargo buckle from the bracket and set the cargo buckle aside to be reinstalled in a different location. The second cargo buckle and both brackets are not used with the SC9028 and can be stored away.
2
2. Remove battery box from tray and then using a 7/16” wrench, remove two bolts from the battery tray. Set battery box, tray and bolts aside to be reinstalled in a different location.
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4
4. Using a 9/16” wrench, remove  ve 3/8” carriage bolts from the bull dog jack assembly. The jack assembly and bolts are not used with the SC9028 and can be stored away.
5
5. Position the holes on the golf cart loader weldment, so they line up with the cycle slide head assembly. Insert a 3/8-16x1 1/4” carriage bolt into each of the seven holes and then tighten down with a 3/8-16 hex nylon lock nut, using a 9/16” wrench.
6. Relocate battery box and tray to area shown in picture 6A (see white arrow). Run battery wires from winch to new location of battery and reattach. Place a clamp loop in area shown in picture 6B (see grey arrow). Using a 7/16” wrench, secure it in place with a 1/4-20x1” hex bolt, 1/4”  at washer and 1/4-20 hex nylon nut.
7
7. Using a 5/8” and 11/16” wrench, secure the cargo buckle set aside in Step 3, to the tab located near the battery box.
6A
6B
8
8. Place adjustable driverside ramp (101-6934) and passenger side ramp (101-6935) on there respected side of the golf cart loader weldment. The holes on the ramp should match up with the holes on the weldment, according to the golf cart tire width. For a 43” tire width, see white arrows on picture above. For a 49” tire width, see grey arrows on the picture above.
Date 02/07 292-2840 4 of 6
9
9. After ramp is in place, position tire support (101-6936) on ramp, so holes line up. Insert a 3/8-16x1” carriage bolt into the top two holes (see grey arrows) and a 3/8-16x1” hex bolt into the bottom hole (see white arrow), then tighten down with a 3/8-16 hex nylon lock nut, using a 9/16” wrench. Do this to both sides of the golf cart loader weldment.
10
10. Before the golf cart can be loaded into the pickup, you must attach a golf cart dolly to the back. It is the customers responsibility to specify which golf cart dolly they need (SC9029 & SC9030), when purchasing the golf cart loader. Using a 9/16” deep socket, secure the dolly cross member assembly to the leaf spring with two 3/8-16x3 1/2”x2” u-bolts (201-0697) and four 3/8-16 hex nylon lock nuts (202-0090). You will then need to adjust the dolly cross member so it’s straight. The golf cart is then ready to be winched up into the back of the pickup. It is then the responsibility of the customer to use additional tie downs where needed.
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To  nd the Blue Ox dealer nearest you,
visit www.blueox.com or call 888-425-5382.
Serial Number
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