Blue Ox SC2102 User Manual

Serial No.
SportCarrier
TM
II
OPERATOR, PARTS AND
INSTALLATION MANUAL
SC2102
SportCarrier
© 2010 Blue Ox Division, Automatic Equipment Mfg. Co. • One Mill Road, Industrial Park Pender, Nebraska 68047 • Phone 402-385-3051 • Fax 402-385-3360 • www.blueox.com
TM
Page 1 of 7 405-0122 Rev. A 11/10/10
Parts List
Ref. No. Qty. Part No. Description
1 2 61-6089 ...........................................................WLDM'T, INSERT, RECEIVER
2 2 107-2733 ........................................................TUBE, CONNECTOR, INSERT
3 2 202-0162 ......................................3/4-10 HEX JAM NUT, W/NYL INSERT,ZP
4 2 201-0777 .......................................3/4-10X4 HEXCAP SCRW 1 IN THRD,ZP
5 6 200-1483 .................................................................PIN, 5/8 X 3 EFF. W/CLIP
6 2 229-0180 .......................................................SPRING BUSHING, 3/4 X 1 X 2
7 4 201-0008 ...........................................3/8-16 X 1 1/4 CARR. BOLT, GRD.5,ZP
8 1 61-6092 .............................................WLDM'T, TIRESTOP, SC2100, SC2101
9 2 102-6593 ...........................................................FLAT, WASHER, TIRE STOP
10 4 203-0010 ...................................................................3/8 LOCK WASHER, ZP
11 4 202-0003 .........................................................................3/8-16 HEX NUT, ZP
12 2 61-6764 .................................................................WLDM'T, STAND, SC2102
13 1 100-1277 .........................................WOBBLE FREE AXLE, 2000 LB, MACH.
14 1 62-3615 ................................................ ASSY, TIRE, 910 LB LOAD, SC2101
15 1 61-6766 .............................................WLDM'T, FENDER BRACKET, SC2102
16 2 201-0802 .....................................................5/16-18 X 2 HEX BOLT, GR5, ZP
17 4 203-0002 ..................................................................5/16 FLAT WASHER, ZP
18 2 203-0010 ...................................................................3/8 LOCK WASHER, ZP
19 1 101-7566 ..............................................FENDER BRACKET, REAR, SC2102
20 2 201-0648 ....................................................3/8-16 X 3/4 HEX BOLT, GR5, ZP
21 2 202-0097 ...........................................5/16-18 HEX NYL. INS. LOCK NUT, ZP
22 1 100-1276 ..............................................................FENDER, 61-6767, MACH.
23 6 201-0119 ............................................ 5/16-18 X 3/4 CARR. BOLT GRD.5, ZP
24 1 61-6754 ............................................................WLDM'T, AXLE MNT, SC2102
25 4 201-0011 ...............................................1/2-13 X 1 1/4 HEX BOLT GRD.5, ZP
26 1 62-3725 .....................................................................ASSY, WHEEL, SC2102
© 2010 Blue Ox Division, Automatic Equipment Mfg. Co. • One Mill Road, Industrial Park Pender, Nebraska 68047 • Phone 402-385-3051 • Fax 402-385-3360 • www.blueox.com
Page 2 of 7 405-0122 Rev. A 11/10/10
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IMPORTANT: Use only genuine factory replacement parts on your SportCarrier™
II. Do not substitute homemade or nontypical parts. If parts are lost or in need of replacement, for your safety and the preservation of your SportCarrier II , order replacement parts through your nearest Blue Ox dealer or distributor.
© 2010 Blue Ox Division, Automatic Equipment Mfg. Co. • One Mill Road, Industrial Park Pender, Nebraska 68047 • Phone 402-385-3051 • Fax 402-385-3360 • www.blueox.com
16
Page 3 of 7 405-0122 Rev. A 11/10/10
DO NOT INSTALL OR USE THIS EQUIPMENT UNTIL THE FOLLOWING
OPERATING AND INSTALLATION INSTRUCTIONS HAVE BEEN READ AND UNDERSTOOD.
Congratulations in buying SportCarrier™ II from Blue Ox! SportCarrier II is the best carrier on the market today. SportCarrier II has a whopping 1000 lbs. of carrying capacity. SportCarrier II is safe, durable, easy to use and will give you many years of service.
IMPORTANT NOTES BEFORE INSTALLATION:
- Be sure to read the "Lift & Carrier Compatibility Information" included in this manual package to determine whether SportCarrier II is applicable onto the motorhome chassis.
- Never exceed the weight rating of the rear axle or tire load ratings of the RV. Doing so will cause dangerous driving conditions, and possible dam­age to the RV!
-The original hitch of the coach needs to be re­placed with the SC9000 or a fabricated 3 receiver hitch. With the two outside receivers having a 43 inch center to center spacing.
SportCarrier II Capacities
CARRYING CAPACITY - ...................... 1000 LBS.
CARGO HAULING LENGTH - .. 102 INCHES OR
LESS
INSTALLING THE CARRIER
1. Measure the deck height when deck is level, this
will give you an idea which way the deck supports should be fl ipped. If the 3 receiver hitch is high, the deck supports will have to be fl ipped down. Pin and clip the two deck support weldments into the 3 receiver hitch with 5/8" x 3" eff. hitch pins. Bolt the connector inserts into deck supports with 3/4-10 x 4" hex cap screws, and nylock nuts, mak­ing sure to use the correct holes (Fig. D).
2. Pin and clip the deck to the tube connectors with
two 5/8" x 3" hitch pins (Fig. D). This procedure will take two to three people to complete.
3. Bolt the tire stop to either side of the deck with four
3/8-16 x 1 1/4" carriage head bolts, two washer ats, lockwashers, and hex nuts (Fig. E).
© 2010 Blue Ox Division, Automatic Equipment Mfg. Co. • One Mill Road, Industrial Park Pender, Nebraska 68047 • Phone 402-385-3051 • Fax 402-385-3360 • www.blueox.com
Page 4 of 7 405-0122 Rev. A 11/10/10
LOADING INSTRUCTIONS
Slowly ride the motorcycle or golf cart up the ramps
making sure the tires are centered on the ramps. Acceleration must be slow and steady, NEVER over ac­celerate!
Secure the cargo with as many tie down straps as
needed. Usually four tie down straps are suffi cient.
Blue Ox recommends using back tire stops for motor-
cycles, so the tire does not slide side to side.
CAUTION: Insure there is enough clearance between
the cargo and the rear of the fi fth wheel. Not doing so could damage the cargo and the rear of the fi fth wheel
when traveling through dips and bumps.
IMPORTANT NOTES:
- If loading a motorcycle onto the deck, Blue Ox has a black powder coated wheel chock avail­able (SC9001) for supporting the front tire.
UNLOADING INSTRUCTIONS
To unload, be sure ramps are centered and fastened
in place. Then slowly back down using the brake as necessary to control the speed.
SAFETY NOTES
Be aware that the deck of the carrier rotates up and
can be pinned in that position. Never stand in the path of the deck. The deck is heavy and could cause injury. Be sure both pins are used before letting go of the deck. Use two people if necessary to lower and lift the deck.
Illustration above shows the SportCarrier II with op-
tional SC9023 ramps. The SC1000 sport ramp is also an available option for the SC2101 SportCarrier II. The SC1000 is a single ramp.
MAINTENANCE
Wiping SportCarrier II down periodically will help pre-
vent dust and dirt from building up.
© 2010 Blue Ox Division, Automatic Equipment Mfg. Co. • One Mill Road, Industrial Park Pender, Nebraska 68047 • Phone 402-385-3051 • Fax 402-385-3360 • www.blueox.com
Page 5 of 7 405-0122 Rev. A 11/10/10
SPORTCARRIER™ II
ONE YEAR WARRANTY
Automatic Equipment Manufacturing Company (“Automatic”) warrants to the original (fi rst) retail purchaser that this product, manufactured by Automatic, shall be free from defect in material and workmanship under normal use and service for a period of one year from the date of delivery. During said one-year period, Automatic will repair or replace any parts that have been returned by the original purchaser, to the factory, transportation prepaid, and in Automatics sole and absolute opinion found to be defective. Limitations on Warranty Coverage: Coverage under this warranty will be valid only if the customer warranty card is returned by the original purchaser within 30 days of purchase. Coverage under this warranty will be effective only when a copy of the original invoice, showing date and place of purchase, accompanies any claim for warranty. This warranty is NON TRANSFERABLE. This limited warranty will not cover, in any way or form, any alleged damages caused by incorrect or improper installation, improper use, modifi cation or neglect of product, failure to properly service and maintain, misuse, act of God, accident or failure of the user to follow guidelines contained in the instructional material provided by Automatic. This warranty does not cover normal wear and tear, paint or rust. Warrantor assumes no responsibility to the owner for loss of use of product, loss of time, inconvenience or any other damage consequential or otherwise. Including, but not limited to mileage, expense of transporting of product, return shipping expense, mechanics travel time, telephone, road service, towing, and rental during repairs, travel, lodging, loss or damage to per­sonal property or loss of earnings. REPAIR OR REPLACEMENT AS SET FORTH IN THIS LIMITED WARRANTY IS THE SOLE EXCLUSIVE REMEDY OF THE PURCHASER. AUTOMATIC SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THIS PRODUCT. EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW, ANY IMPLIED WARRANTY OF MER­CHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ON THIS PRODUCT IS LIMITED IN LENGTH TO THE DURATION OF THIS WARRANTY. Some states do NOT allow the exclusion of incidental of consequential damages, or al­low limitations on how long an implied warranty lasts, so previous limitations or exclusions may NOT apply to you. This warranty gives you specifi c legal rights and you may also have other rights which vary from state to state. Automatic reserves the right to make changes or add improvements to its product at any­time without any obligation to make such changes to previously manufactured equipment. No liability is assumed for bodily injury that may be infl icted on the purchaser, operator, spectator or general public who is in the general area while this equipment is in use.
Blue Ox® Division Automatic Equipment Mfg. Co.
P.O. Box 430 Pender, Nebraska 68047
www.blueox.com - (402) 385-30513/05
© 2010 Blue Ox Division, Automatic Equipment Mfg. Co. • One Mill Road, Industrial Park Pender, Nebraska 68047 • Phone 402-385-3051 • Fax 402-385-3360 • www.blueox.com
Page 6 of 7 405-0122 Rev. A 11/10/10
TO BE VALID, THE WARRANTY CARD MUST BE
COMPLETED IN ITS ENTIRETY BY AN AUTHORIZED
DISTRIBUTOR OR DEALER AND SENT TO AUTOMATIC
EQUIPMENT MFG. CO., PENDER, NEBRASKA. FAILURE
TO DO SO WILL V OID THE WARRANTY .
Repair parts may be ordered through your nearest
Automatic dealer or distributor.
SERIAL NUMBER -
Product Safety Policy Statement
It is, and shall continue to be, a primary objective of Automatic Equipment Manufactur­ing Company to provide customers with safe and reliable products. Automatic will, and has, established safety procedures in product design, manufacture, promotion and sales; and will coordinate efforts to promote customer safety to the greatest extent possible. Each department has primary responsibility for the promotion of safety under the guidelines of the Product Safety
SC2102
SportCarrier™ II
© 2010 Blue Ox Division, Automatic Equipment Mfg. Co. • One Mill Road, Industrial Park Pender, Nebraska 68047 • Phone 402-385-3051 • Fax 402-385-3360 • www.blueox.com
Page 7 of 7 405-0122 Rev. A 11/10/10
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