Blue Ox SC2100 User Manual

TM
SportCarrier I
Serial No.
TM
OPERATOR, PARTS AND
INSTALLATION MANUAL
SportCarrier I
© 2011 Blue Ox Division, Automatic Equipment Mfg. Co. • One Mill Road, Industrial Park • Pender, Nebraska 68047 • Phone 402-385-3051 • Fax 402-385-3360 • www.blueox.com
TM
TM
Parts List
Ref. No. Qty. Part No. Description
1 2 61-6073 .........................................................................Wldm't, Deck Support
2 4 200-1483 ...............................................................Pin, 5/8" x 3" eff. w/clip, ZP
3 2 202-0073 ...................................................... 5/8-11 Hex Flange Whiz Nut, ZP
4 3 84-0001 ............................................................................Quick Pin Assembly
5 2 201-0323 ...................................1/2-13 X 1 3/4" Square Head Cap Set Screw
6 2 202-0072 ......................................................1/2-13 Hex Flange Whiz Nut, ZP
7 3 229-0520 ..................................................................Pin, 1/2" x 2 5/8" eff. , ZP
8 2 299-0509 ....................................................................... Adjuster, SC2100, ZP
9 1 61-6080 ..........................................................Wldm't, Deck, SC2100/SC2101
10 2 200-1701 ...............................................................Pin, 5/8" x 4" eff. w/clip, ZP
11 2 102-6593 .....................................................................................Flat, Tirestop
12 4 203-0010 .........................................................................3/8" Lockwasher, ZP
13 4 202-0003 ...........................................................................3/8-16 Hex Nut, ZP
14 1 61-6092 ................................................................................ Wldm't, Tire Stop
15 4 201-0008 ................................. 3/8-16 x 1 1/4" Carriage Head Bolt, Grd.5, ZP
16 1 61-6077 .......................................Wldm't, Hold Up Bracket, Center Extension
17 2 203-0012 .........................................................................1/2" Lockwasher, ZP
18 2 201-0011 ..........................................1/2-13 x 1 1/4" Hex Head Bolt, Grd.5, ZP
19 1 61-6048 ................................................................... Wldm't, Center Extension
© 2011 Blue Ox Division, Automatic Equipment Mfg. Co. • One Mill Road, Industrial Park • Pender, Nebraska 68047 • Phone 402-385-3051 • Fax 402-385-3360 • www.blueox.com
Page 1 of 14 292-2710 Rev A 10/21/11
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IMPORTANT: Use only genuine factory replacement parts on your SportCarrier I. Do
not substitute homemade or nontypical parts. If parts are lost or in need of replacement, for your safety and the preservation of your SportCarrier I, order replacement parts through your nearest Blue Ox dealer or distributor.
© 2011 Blue Ox Division, Automatic Equipment Mfg. Co. • One Mill Road, Industrial Park • Pender, Nebraska 68047 • Phone 402-385-3051 • Fax 402-385-3360 • www.blueox.com
Page 2 of 14 292-2710 Rev A 10/21/11
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FINISH
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DO NOT INSTALL OR USE THIS EQUIPMENT UNTIL THE FOLLOWING
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OPERATING AND INSTALLATION INSTRUCTIONS HAVE BEEN READ AND UNDERSTOOD.
Congratulations in buying SportCarrier I™ from Blue Ox! SportCarrier I is the best carrier on the
market today. SportCarrier I has a whopping 1000 lbs. of carrying capacity, and can at-tow up to
5000 lbs. SportCarrier I is safe, durable, easy to use and will give you many years of service.
IMPORTANT NOTES BEFORE INSTALLATION:
- Be sure to read the "Lift & Carrier Compatibility Infor­mation" included in this manual package to determine whether SportCarrier I is applicable to the motorhome chassis and to estimate how much weight will be added to the rear axle of the motorhome before installation.
- Never exceed the weight rating of the rear axle or tire load ratings of the RV. Doing so will cause dangerous driving conditions, and possible damage to the RV!
3-Receiver
Deck Support
Assembly
Hitch
5/8" x 3
Hitch Pin
- The original hitch of the coach needs to be replaced
Fig. C
with the SC9000 or a fabricated 3 receiver hitch. With the two outside receivers having a 43 inch center to center spacing
SportCarrier I Capacities
LIFTING CAPACITY - ......................... 1000 LBS.
FLAT-TOWING CAPACITY - ............... 5000 LBS.
CARGO HAULING LENGTH - .. 102 INCHES OR LESS
Deck
Fig. D
Tire Stop
(Installed)
INSTALLING THE CARRIER
1. Pin and clip the two deck support assemblies into the 3 receiver hitch with 5/8" x 3" eff. hitch pins (Fig. C).
2. Pin and clip the deck weldment to the deck sup­port assemblies with two 5/8" x 4" hitch pins (Fig. D). This procedure will take two to three people to complete.
3. Bolt the tire stop to either side of the deck with four 3/8-16 x 1 1/4" carriage head bolts, two washer
ats, lockwashers, and hex nuts (Fig.E).
4. Bolt the hold up bracket for the center extension to the back two holes with two 1/2-13 x 1 1/4" hex bolts and lockwashers (Fig. F).
© 2011 Blue Ox Division, Automatic Equipment Mfg. Co. • One Mill Road, Industrial Park • Pender, Nebraska 68047 • Phone 402-385-3051 • Fax 402-385-3360 • www.blueox.com
Page 3 of 14 292-2710 Rev A 10/21/11
Hold up
bracket
Fig. F
Fig. E
5/8" x 4
Hitch Pin
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5. Pin the center extension into the center of the 3 re-
CHECK
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FRAC. DEC. ANG.
DIM.TOL. UNLESS SPECIFIED
DRN DATE
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32
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X.XX
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0.010
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ceiver hitch with a 5/8" x 3" hitch pin making sure to slide the extension into the hold up bracket. Using one 1/2" x 2 5/8" pin (Item 12) and one clip assembly (Item
13), pin the center extension into the hold up bracket (Fig. G).
LOADING INSTRUCTIONS
Slowly ride the motorcycle or golf cart up the ramps
making sure the tires are centered on the ramps. Acceleration must be slow and steady, NEVER over accelerate!
Secure the cargo with as many tie down straps as
needed. Usually four tie down straps are sufcient.
Blue Ox recommends using back tire stops for motor-
cycles, so the tire does not slide side to side.
5/8 x 3
Hitch Pin
Center
Extension
Fig. G
IMPORTANT NOTES:
- If loading a motorcycle onto the deck, Blue Ox has a black powder coated wheel chock available (SC9001) for supporting the front tire.
UNLOADING INSTRUCTIONS
To unload, be sure ramps are centered and fastened
in place. Then slowly back down using the brake as necessary to control the speed.
SAFETY NOTES
Be aware that the deck of the carrier rotates up and
can be pinned in that position. Never stand in the path of the deck. The deck is heavy and could cause injury. Be sure both pins are used before letting go of the deck. Use two people if necessary to lower and lift the deck.
Insure that hands and feet are away from where the
deck pivots when lowering the deck of SportCarrier I.
Wiping SportCarrier I down periodically
will help prevent dust and dirt from build­ing up.
MAINTENANCE
© 2011 Blue Ox Division, Automatic Equipment Mfg. Co. • One Mill Road, Industrial Park • Pender, Nebraska 68047 • Phone 402-385-3051 • Fax 402-385-3360 • www.blueox.com
Page 4 of 14 292-2710 Rev A 10/21/11
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