Bloomfield GOURMET 1000 8792 User Manual

Page 1
WELLS BLOOMFIELD, LLC
2 ERIK CIRCLE, P. O. Box 280 Verdi, NV 89439 telephone: 775-689-5707
www.wellsbloomfield.com
fax: 775-689-5976
625
for
DUAL
COFFEE BREWER
MODEL
8792
Includes:
Installation
Operation
Use & Care
Servicing Instructions
Model 8792 Brewer
with optional 7759 Airpots
PRINTED IN UNITED STATES OF AMERICA
p/n 75873 Rev. D ECN-13387 M625 071116 cps
Page 2
WARRANTY STATEMENT
All electrical equipment manufactured by WELLS BLOOMFIELD, LLC is warranted against defects in materials and workmanship for a period of one year from the date of original installation or eighteen (18) months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser, except that: a. airpots carry a 30 day parts warranty only. b. dispensers; i.e., tea and coffee carry a 90 days parts warranty only, excludes decanters.
THE FOREGOING OBLIGATION IS EXPRESSLY GIVEN IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY EXCLUDED.
WELLS BLOOMFIELD, LLC FOR INDIRECT, INCIDENTAL OR DAMAGES OR LOSSES FROM ANY CAUSE WHATSOEVER.
This warranty is void if it is determined that upon inspection by an Authorized Service Agency that the equipment has been modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God.
SHALL
NOT BE LIABLE
CONSEQUENTIAL
It also does not apply if the serial nameplate has been removed or unauthorized service personnel perform service. The prices charged by Bloomfield Industries for its products are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Bloomfield Authorized Service Agency or one of its sub-agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest Authorized Service Agency, transporta­tion charges prepaid, for services.
In addition to restrictions contained in this warranty, specific limitations are shown below (Additional Warranty Exclusions). Bloomfield Industries Authorized Service Agencies are located in principal cities.
This warranty is valid in the United States and void elsewhere. Please consult your classified telephone directory or your food service equipment dealer; or, for information and other details concerning warranty, write to:
Phone: (775) 689-5707 Fax: (775) 689-5976
SERVICE POLICY AND PROCEDURE GUIDE
ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, overload protectors, or fuse replacements unless warranted conditions are the cause.
2. All problems due to operation at voltages other than specified on equipment nameplates; conversion to correct voltage must be the customer’s responsibility.
3. All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams supplied with the equipment.
4. Replacement of items subject to normal wear, to include such items as knobs and light bulbs. Normal maintenance
functions including adjustment of thermostats, microswitches,
and replacement of fuses and indicating lights are not
covered under warranty.
5. All problems due to inadequate water supply, such as
fluctuating, or high or low water pressure.
6. All problems due to mineral/calcium deposits, or
contamination from chlorides/chlorines. De-liming is considered a preventative maintenance function and is not covered by warranty.
7. Full use, care and maintenance instructions are supplied with each machine. Those miscellaneous adjustments noted are customer responsibility. Proper attention will prolong the life of the machine.
8. Travel mileage is limited to sixty (60) miles from an authorized Service Agency or one of its sub-agencies.
9. All labor shall be performed during normal working hours. Overtime premium shall be charged to the customer.
10. All genuine Bloomfield replacement parts are warranted for ninety (90) days from date of purchase on non­ warranted equipment. Any use of non-genuine Bloomfield parts completely voids any warranty.
11. Installation, labor and job check-out are not considered warranty.
12. Charges incurred by delays, waiting time or operating restrictions that hinder the service technicians ability to perform services are not covered by warranty. This includes institutional and correctional facilities.
Service Parts Department
Wells Bloomfield, LLC
P.O. Box 280
Verdi, NV 89439
625 75873 Owners Manual Gourmet 1000 Dual Airpot Brewers
SHIPPING DAMAGE CLAIMS PROCEDURE
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery. IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This must be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Wells Bloomfield cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
xi
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TABLE OF CONTENTS
WARRANTY STATEMENT xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 3 AGENCY LISTING INFORMATION 3 INSTALLATION INSTRUCTIONS 4 OPERATION 6 BREWING COFFEE 8 CLEANING INSTRUCTIONS 9 TROUBLESHOOTING SUGGESTIONS 10 SERVICING INSTRUCTIONS 11 Deliming Instructions 16 EXPLODED VIEWS & PARTS LISTS 18 WIRING DIAGRAMS 22
SPECIFICATIONS
MODEL VOLTS WATTS AMPS
8792 120/240 4000 17
Thank You for purchasing this Wells Bloomfield appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use, care for and maintain or repair the appliance in a manner which will ensure its optimum performance.
POWER SUPPLY REQUIREMENTS
3 WIRE + GROUND
Cord not provided
APPLICABILITY
This manual applies to the following Wells Bloomfield Gourmet 1000™ products: 8792 with or without suffix
625 75873 Owners Manual Gourmet 1000 Dual Airpot Brewers
1
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FEATURES AND OPERATING CONTROLS
Fig. 1 Features & Operating Controls
625 75873 Owners Manual Gourmet 1000 Dual Airpot Brewers
2
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PRECAUTIONS AND GENERAL INFORMATION
3
WARNING: ELECTRIC SHOCK HAZARD
All servicing requiring access to non-insulated components must be performed by qualified service personnel. Do not open any access panels which require the use of tools. Failure to
heed this warning can result in electrical shock.
WARNING: INJURY HAZARD
All installation procedures must be performed by qualified personnel with full knowledge of all applicable electrical and plumbing codes. Failure could result in property damage and
personal injury.
WARNING: ELECTRIC SHOCK HAZARD
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or se rious Injury.
WARNING: BURN HAZARD
This appliance dispenses very hot liquid. Serious bodily injury from scalding can occur from contact with dispensed liquids.
This appliance is intended for commercial use only. This appliance is intended to brew beverage products for human
consumption. No other use is recommended or authorized by the manufacturer or its agents.
This appliance is intended for use in commercial establishments, where all operators are familiar with the appliance use, limitations and associated hazards. Operating instructions and warnings must be read and understood by all operators and users.
Except as noted, this piece of equipment is made in the USA and has American sizes on hardware. All metric conversions are approximate and can vary in size.
The following trouble shooting, component views and parts lists are included for general reference, and are intended for use by qualified service personnel.
This manual should be considered a permanent part of this appliance. The manual must remain with the appliance if it is sold or moved to another location.
AGENCY LISTING INFORMATION
This brewer is and
This brewer meets
listed under UL file E9253.
Standard 4 only when installed,
operated and maintained in accordance with the enclosed
625 75873 Owners Manual Gourmet 1000 Dual Airpot Brewers
instructions.
CAUTION:
EQUIPMENT DAMAGE
DO NOT plug in or energize this appliance until all Installation Instructions are read and followed. Damage to the Brewer will occur if these instructions are not followed.
CAUTION:
BURN HAZARD
Exposed surfaces of the appliance, brew chamber and Airpot or Server may be HOT to the touch, and can cause serious burns.
E9253
E925
STD 4
3
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INSTALLATION INSTRUCTIONS
READ THIS CAREFULLY BEFORE STARTING THE INSTALLATION
IMPORTANT:
To enable the installer to make a quality installation and to minimize installation time, the following suggestions and tests should be done before the actual unit installation is started:
CAUTION:
EQUIPMENT DAMAGE
DO NOT plug in or energize this appliance until all Installation Instructions are read and followed. Damage to the Brewer will occur if these instructions are not followed.
CAUTION:
UNSTABLE EQUIPMENT HAZARD
It is very important for safety and for proper operation that the brewer is level and stable when standing in its final operating position. Provided adjustable, non-skid legs must be installed at each corner of the unit. Failure to do so will result in movement of the brewer which can cause personal Injury and/ or damage to brewer.
NOTE: Water supply inlet line must meet certain minimum criteria to insure successful operation of the brewer. Bloomfield recommends 1/4" copper tubing for installation of less than 12 feet and 3/8" for more than 12 feet from a 1/2" water supply line.
REFER TO EXPLODED VIEWS PAGES 18 - 21 FOR COMPONENT NAMES/NUMBERS
Unpack the unit. Inspect all components for completeness and condition. Ensure that all packing materials have been removed from the unit.
Verify that the Spray Head Gasket (#33) and Spray Disk (#34) are properly installed.
LEVELING THE UNIT
Verify that an adjustable leg is installed at each corner of the brewer, and that a rubber foot is installed on each leg.
Set Brewer in its operating location. Level the Brewer. A spirit level should be placed on the top of the unit, at the edge, as a guide when making level adjustments.
Level the unit from left to right and front to back by turning the adjustable feet. Be sure all four feet touch the counter to prevent tipping.
PLUMBER’S INSTALLATION INSTRUCTIONS Brewer should be connected to a POTABLE WATER, COLD
WATER line. Flush water line before connecting to Brewer.
DO NOT use a saddle valve with a self-piercing tap for the water line connection. Such a tap can become restricted by waterline debris. For systems that must use a saddle tap, shut off the main water supply and drill a 3/16” (minimum) tap for the saddle connection, in order to insure an ample water supply. Remember to flush the line prior to installing the saddle.
The brewer must be installed on a water line with average pressure between 20 PSI and 90 PSI. If your water pressure exceeds 90 PSI at anytime, a pressure regulator must be installed in the water supply line to limit the pressure to not more than 90 PSI in order to avoid damage to lines and solenoid.
Plumber must provide two 1/4” female flare water supplies for this brewer.
A water shut-off valve should be installed on the incoming water line in a convenient location (Use a low restriction type valve, such as a 1/4-turn ball valve, to avoid loss of water flow thru the valve.
625 75873 Owners Manual Gourmet 1000 Dual Airpot Brewers
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INSTALLATION INSTRUCTIONS (continued)
NSF requires that the brewer be able to be moved for cleaning underneath. A flex line or loops of copper tubing will satisfy this requirement. See Figure 2 below.
Fig. 2 Water Supply Installation
In some areas, local codes require a backflow preventer (check valve) to be installed on the inlet water line. If a backflow preventer is used, you must install a water hammer arrester in the incoming line, between the backflow preventer and the brewer inlet, as far away from the brewer as space will allow. This will relieve the excessive back pressures that can cause faucet leaks and solenoid malfunctions.
ELECTRICIAN’S INSTALLATION INSTRUCTIONS REFER TO ELECTRICAL SPECIFICATIONS - Page 1
Check the nameplate to determine correct electrical service required for the Brewer to be installed.
IMPORTANT: Before connecting to electricity, make sure automatic brewers are connected to the water supply.
Gourmet 1000™ dual brewers must be wired by an electrician. Model 8792 requires a 120/240V 20A circuit (50/60 Hz, L1, L2, Neut. plus Ground).
Remove front panel to gain access to terminal block. Green terminal must be connected to a suitable building ground. Circuit must be capable of 4000 Watts. See figure 3 at right.
IMPORTANT: Wiring must be installed in approved solid or flexible conduit, and must be secured to the brewer with a strain
625 75873 Owners Manual Gourmet 1000 Dual Airpot Brewers
relief (to be provided by the installer).
NOTE: This equipment must be installed to comply with applicable federal, state and local plumbing codes and ordinances.
WARNING:
SHOCK HAZARD
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or serious injury.
IMPORTANT: Do not connect brewer to electrical power until both tanks are filled with water. Pour water into each pour-over opening until water flows from the respective brew head.
IMPORTANT:
Supply power must match nameplate for voltage and phase. Connecting to the wrong voltage will damage the brewer or result in decreased performance. Such damage is not covered by warranty.
Fig. 3 115/230 Volt Terminal Block
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OPERATION
Fig. 4 Brewer Operation Diagram
IMPORTANT:
Tanks must be full of water before connecting brewer to electrical power. Heating elements will be damaged if allowed to operate without being fully submerged in water. Damage caused by operating the brewer without water in the tanks is NOT COVERED BY WARRANTY.
A. START-UP
For initial start-up, or if the brewer has not been used for an extended period of time:
Be sure spray disks and brew gaskets are properly installed in both brew heads.
Be sure the water supply is properly connected and the water supply valve is turned ON.
BEFORE plugging the brewer into a receptacle, or otherwise connecting brewer to electrical power THE WATER TANKS MUST BE FILLED. Place an empty container under each brew head. Lift the pour-over covers and pour tap water into the pour-over openings until water flows from both brew heads. When water stops dripping from the brew heads, empty the containers. This will require about 3 full 64 oz. decanters of water per side.
Once both tanks are full of water, connect the brewer to electrical power. The heating elements will begin heating the water in the tank. When the water has reached the proper temperature, the “READY TO BREW” light will glow.
625 75873 Owners Manual Gourmet 1000 Dual Airpot Brewers
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WATER HEATER
Water temperature is sensed by a thermobulb inserted into the water tank. This temperature signal is fed to the thermostat, which controls line power to the heating element.
The setpoint temperature is adjustable at the thermostat.
The element is protected from over­temperature by a hi-limit thermostat.
WATER FLOW
POUR-OVER FEATURE
Pouring any amount of cold water into the pour-over opening and into the basin pan forces an identical amount of hot water out of the tank and through the spray head into the brew chamber.
AUTOMATIC OPERATION Pressing BREW button energizes the
solenoid valve, allowing water from an external water supply to flow into the basin pan and then into the hot water tank. This forces an identical amount of hot water out of the tank and through the spray head into the brew chamber
The solenoid uses a flow control device so that flow is consistent between 20 p.s.i. and 90 p.s.i.
Length of time the solenoid is open is controlled by the timer.
HOT WATER FAUCET (RIGHT SIDE) The faucet water coil is submerged in the
right side hot water tank, and draws heat from the brew water. Water going to the water coil is not controlled by the solenoid valve.
Hot water is provided at the faucet, at supply
625 75873 Owners Manual Gourmet 1000 Dual Airpot Brewers
water pressure, any time the faucet shut-off valve is OPEN.
Fig. 5 Heat Control Diagram
BASIN
PAN
SOLENOID
E
BASIN
SOLENOID
E
PAN
FAUCET BYPASS
FAUCET BYPASS
Fig. 6 Water Flow Diagram
OPERATION (continued)
MANUAL
POUR-OVER
FAUCET
BREW
BREW
HOT
WATER
MANUAL
POUR-OVER
FAUCET
SHUT-OFF
VALVE
WATER
COIL
TANK
TANK
TANK
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BREWING COFFEE
CAUTION:
BURN HAZARD
Exposed surfaces of the brewer, brew chamber and airpot or server may be HOT to the touch, and can cause serious burns.
CAUTION:
BURN HAZARD
To avoid splashing or overflowing hot liquids, ALWAYS place an empty airpot or server under the brew chamber before starting the brew cycle. Failure to comply can cause serious burns.
CAUTION:
BURN HAZARD
After a brew cycle, brew chamber contents are HOT. Remove the brew chamber and dispose of used grounds with care. Failure to comply can cause serious burns.
NOTE: Water for the hot water faucet is heated in a coil inside of the water tank. Use of the faucet will not affect the volume of water delivered for a brew. However, overuse of the faucet during a brew may lower the temperature of the brew water. Draw no more than one (1) cup of water at a time.
A. PREPARATION
Place one (1) genuine Bloomfield paper filter in the brew chamber. Add a pre-measured amount of fresh coffee grounds. Gently shake the brew chamber to level the bed of grounds. Slide the brew chamber into place under the brew head.
Fig. 7 Brew Chamber
B. POUR-OVER OPERATION
NOTE: Any Gourmet 1000™ can be used in the pour-over mode. BE sure “READY TO BREW” light is lit.
Place the appropriate EMPTY airpot in place under the brew chamber.
Fill an airpot, identical to the one being used, with tap water. Lift the pour-over cover and pour the entire contents of the container into the pour-over opening, which will fill the basin.
Water from the basin will displace a like amount of heated water from the tank. The hot water will be forced into the brew head where it will spray over the bed of grounds. Freshly brewed coffee will begin to fill the container under the brew chamber. When the flow and all dripping stops, the coffee is ready to serve.
Discard the contents of the brew chamber. Rinse the brew chamber in a sink. When the ”READY TO BREW” light glows, the brewer is ready for another brew cycle.
C. AUTOMATIC OPERATION BE sure “READY TO BREW” light is lit.
Place the appropriate EMPTY airpot in place under the brew chamber.
Press the “BREW” switch. The solenoid will open for an amount of time determined by the timer setting, admitting a measured quantity of water into the basin.
Water from the basin will displace a like amount of heated water from the tank. The hot water will be forced into the brew head where it will spray over the bed of grounds. Freshly brewed coffee will begin to fill the container under the brew chamber. When the flow and all dripping stops, the coffee is ready to serve.
Discard the contents of the brew chamber and rinse it in a sink. When the ”READY TO BREW” light glows, the brewer is ready for another brew cycle.
625 75873 Owners Manual Gourmet 1000 Dual Airpot Brewers
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CLEANING INSTRUCTIONS
PROCEDURE: Clean Coffee Brewer
PRECAUTIONS: Disconnect brewer from electric power. Allow brewer to cool.
FREQUENCY: Daily TOOLS: Mild Detergent, Clean Soft Cloth or Sponge
Bristle Brush, Bottle Brush
1. Disconnect brewer from electric power. Allow brewer to cool before cleaning.
2. Remove airpot.
3. Remove and empty brew chamber.
4. Remove the spray disk from the brew head (See figure 8): Press up on the spray disk ears, then turn the disk to the left to unlatch. Remove the gasket from inside the brew head.
5. Wipe inside of brew head and area around the brew head with a soft clean cloth or sponge moistened with clean water.
6. Wash the spray disk in a sink using warm water and a mild detergent. A bristle brush may be used to clear clogged spray holes. Rinse the spray disk with clean water and allow to air dry.
7. Wash the brew chamber in a sink using warm water and a mild detergent. A bristle brush may be used to clean the inside. Rinse with clean water and allow to air dry.
8. Wipe the exterior of the brewer with a soft clean cloth or sponge moistened with clean water.
10. Reinstall the gasket INSIDE the brew head, then reinstall the spray disk.
11. Reinstall the brew chamber.
12. DO NOT submerge airpots in water. Clean airpots by filling with warm soapy water. Scrub the inside with a bottle brush. Empty and rinse with clean water. Wipe the exterior with a soft clean cloth or sponge moistened with clean water. Invert and allow to air dry.
Procedure is complete
CAUTION:
BURN HAZARD
Brewing and serving temperatures of coffee are extremely hot. Hot coffee will cause serious skin burns.
CAUTION:
SHOCK HAZARD
Do not submerge or immerse brewer in water.
IMPORTANT:
DO NOT use steel wool, sharp objects, or caustic, abrasive or chlorinated cleansers to clean the brewer, or airpots.
Fig. 8 Cleaning
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TROUBLESHOOTING SUGGESTIONS
SYMPTOM
Water won’t heat
Coffee level low (pour-over)
Coffee level too high or low (automatic)
Brew chamber overflows
Sprays water from brew head
No brew (automatic)
No flow from hot water faucet
Poor coffee quality
POSSIBLE CAUSE
Brewer unplugged or circuit breaker tripped
Thermostat set too low Hi-Limit thermostat tripped
Damaged internal component or wiring
Pourover - no water or too little water added at startup
Not enough water poured in Too much coffee grounds Timer out of adjustment
Too many filter papers or wrong filter paper
Brew chamber dispense hole plugged
Too much coffee or too fine a grind
Spray gasket improperly installed
Spray disk plugged Water supply OFF Solenoid strainer plugged Water filter (if used) plugged Bad BREW switch Damaged internal component
or wiring
Faucet valve turned OFF Faucet plugged Water not hot enough
SUGGESTED REMEDY
Check power supply cord Check / reset circuit breaker
Set for desired temperature Allow to cool
Reset hi-limit (8786, 8788) Examine wiring & connectors,
thermostat and heating element Repair/replace as needed
Be sure to add sufficient water (see pg. 6 START-UP)
Increase water amount Adjust amount of grounds Adjust timer
Use one (1) genuine Bloomfield filter per brew
Thoroughly clean brew chamber
Adjust coffee amount and grind
Check/reinstall gasket on INSIDE of brew head
Clean spray disk Turn water supply ON Clean strainer Replace filter element Replace switch Examine wiring & connectors,
brew switch and solenoid Repair/replace as needed
Turn faucet valve ON Disassemble faucet, clean Adjust water temp 195-205ºF
625 75873 Owners Manual Gourmet 1000 Dual Airpot Brewers
Keep brewer, airpots and servers clean. Install a taste and odor filter in water supply, and replace cartridges regularly. Use a quality coffee with a consistent roast. Use proper grind and amount of coffee per brew.
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SERVICING INSTRUCTIONS
ACCESS PANELS
TOP PANEL: Remove top panel to access hot water tank, thermostat, heating
elements, brew circuit tubing, faucet valve and piping. Top panel is held by two screws at the rear and a retaining lip at
the front. FRONT PANEL:
Remove front panel to access timer, terminal block and solenoid. Front panel is held by two screws at the bottom and a retaining
lip at the top. SOLENOID DOOR:
Remove solenoid door to access solenoid plumbing connections. Each solenoid door is held by two screws and a retaining lip.
CAUTION Electric Shock Hazard
Opening access panels or removing warmer plates on this brew may expose uninsulated electrical components. Disconnect brewer from electrical power before removing any panel or warmer plate.
625 75873 Owners Manual Gourmet 1000 Dual Airpot Brewers
Fig. 9 Access Panels
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SERVICING INSTRUCTIONS (continued)
CAUTION:
SHOCK HAZARD
These procedures involve exposed electrical circuits. These procedures are to be performed by qualified technical personnel only.
NOTE:
Optimum brewing temperature range is 195ºF to 205ºF (90ºC to 96ºC).
IMPORTANT:
A mechanical thermostat will maintain temperature within ±5ºF. To prevent boiling water in the brewer, thermostat should be adjusted to a maximum temperature equal to the local boiling temperature minus 5ºF.
NOTE: 1/8 turn = approximately 10ºF (5.6ºC).
TEMPERATURE ADJUSTMENT
Unplug power cord or turn circuit breaker OFF. Remove top panel.
Pull vent tube out of tank lid and insert a thermometer of known accuracy in vent hole. Reconnect brewer to electrical power.
Fig. 10 Checking and Adjusting Brew Temperature
Place an empty decanter under brew chamber. Energize brewer and pour one decanter (64 oz.) of cold water into pour-over opening. When READY TO BREW light comes on, read temperature displayed on thermometer.
Adjust thermostat by turning shaft; clockwise increases temperature. 1/8 turn = approximately 10ºF. Refer to Table 1 below for proper brewing temperature based on altitude.
BOILING POINT OF WATER
IDEAL BREWING TEMPERATURE
MAXIMUM TEMPERATURE
0
SETTING
0
0
5
,
6
) F
º
(
.
P M
E T
210 205
200
195 190
0
0
0
0
0
0
0
5
,
1
0
0
0
0
5
0
,
,
1
2
0
0
0
5
0
,
,
2
3
0
0
0
0
0
0
5
0
5
,
,
,
4
4
3
0
0
0
0
0
0
5
0
,
,
,
6
5
5
ELEVATION (feet above seal level)
625 75873 Owners Manual Gourmet 1000 Dual Airpot Brewers
Fig. 11 Adjust Thermostat
0
0
5
9
.
1
BOILING POINT OF WATER
IDEAL BREWING TEMPERATURE RANGE
MAXIMUM TEMPERATURE SETTING
) C
º
(
.
P M
E T
100
97 94
88
91
0
0
0
0
5
3
1
0
0
0
5
6
4
0
0
0
5
9
7
0
0
0
5
2
0
.
.
1
1
0
0
5
3
.
1
0
0
5
0
8
6
5
.
.
.
1
1
1
ELEVATION (meters above seal level)
Table 1 Boiling Temperature by Altitude
Upon completion, remove thermometer and reinstall vent tube.
12
Page 15
SERVICING INSTRUCTIONS (continued)
TIMER ADJUSTMENT
The amount of water dispensed automatically during a brew cycle is controlled by the timer.
Place empty decanter under brew chamber. Press BREW button. Brewer should dispense one decanter of water. To adjust amount:
Remove brew chamber and button plug. Adjust knob on timer; clockwise increases time. Run several cycles to check amount of water delivered. Replace button plug.
REMOVE TANK LID ASSEMBLY
Unplug brewer or turn circuit breaker OFF. Turn OFF water supply. Remove top panel. Pull vent tube and inlet elbow out of basin pan.
Pull water inlet tube out of basin pan. Remove basin pan. On models with faucet, disconnect inlet pipe at faucet shut-off
valve and outlet pipe at faucet. Disconnect all wiring from thermostat, hi-limit, and heating
element. Loosen center screw on tank hold-down bracket. Remove
hold-down bracket by sliding short slotted end off of locking stud and lifting it off. Remove cover assembly by lifting it straight up.
Reassemble in reverse order.
REPLACE THERMOSTAT
Unplug brewer or turn circuit breaker OFF. Turn OFF water supply. Remove top panel.
Disconnect all wiring from thermostat only. Loosen and free jam nut from pass-thru fitting securing temperature sensing bulb. Remove two screws holding thermostat to bracket.
Lift out thermostat, sensing bulb and thermostat gasket. Push sensing bulb into tank lid thermowell until fitting seats.
Tighten capillary lock nut only enough to ensure no water leakage. Excessive tightening is not necessary.
Reassemble in reverse order.
IMPORTANT: Water pressure must be between 20 p.s.i and 90 p.s.i. flowing pressure. If water pressure exceeds this value, or if water pressure varies greatly, a pressure regulator must be installed in the water supply line.
IMPORTANT: Before setting assembly into tank, make sure tank lid gasket is properly seated on flange of lid. DO NOT OVER-TIGHTEN.
IMPORTANT:
If mounting thermostat p/n 8512-51, be sure to place a new seal washer below the fitting on the capillary line.
If replacing gray-bodied thermo with p/n 8512-51, be sure to remove tube from thermowell.
625 75873 Owners Manual Gourmet 1000 Dual Airpot Brewers
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Page 16
SERVICING INSTRUCTIONS (continued)
IMPORTANT: When replacing
heating element, also replace seal gaskets.
Fig. 11 Remove Faucet Supply from Solenoid
Fig. 12 Clean Strainer Screen
REPLACE HEATING ELEMENT
Remove tank lid assembly as described on page 13. Remove two hex nuts holding element to cover. Pull element
from mounting holes. Reassemble in reverse order.
REPLACE SOLENOID
Symptom: Automatic brewer will not flow water; or, automatic brewer drips continuously from brew head.
NOTE: Wrench p/n 86660 is designed to allow easy removal of the hoses from the plastic solenoid valve.
IMPORTANT: Shut-off water and electric supply to brewer before removing hoses or wiring.
Remove water supply flare fitting: a. Slide the 5/8" end of the wrench over the flats on the inlet fitting of the valve. b. Hold the wrench to prevent the inlet fitting from turning while installing or removing the inlet water supply flare nut.
Remove braided hose: a. Slide the 7/16" end of the wrench between the valve body and the white ring on the extreme end of the metal hose fitting. b. Pressure on the white ring toward the metal ferrule releases the clinch ring, allowing the hose to be easily slid off of the solenoid bypass outlet. c. Install hose on new valve by pressing end of hose onto bypass outlet until it is fully seated.
Disconnect wiring. Remove two screws holding solenoid to access door. Reassemble in reverse order.
CLEAN SOLENOID SCREEN
Symptom: Automatic brewer will not flow water. Unplug power cord or turn circuit breaker OFF. Turn OFF and
disconnect water supply from brewer inlet fitting. Unscrew water inlet fitting from solenoid. Using needle-nose pliers, withdraw strainer screen from solenoid.
Clean screen under faucet. A stiff bristle brush may be used if necessary.
Reinsert screen in solenoid. Be careful to maintain correct orientation. (The OPEN END of the screen goes in FIRST.)
Reassemble in reverse order.
625 75873 Owners Manual Gourmet 1000 Dual Airpot Brewers
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SERVICING INSTRUCTIONS (continued)
REPLACE TIMER ASSEMBLY
Unplug power cord or turn circuit breaker OFF. Remove front panel. Remove knob and three screws holding
timer to bracket. Disconnect wiring to timer. Reassemble in reverse order.
Adjust timer as described on page 13
REPLACE HOT WATER FAUCET COIL
Symptom: Brewer drips continuously from brew head, except when faucet valve is turned OFF.
Remove tank lid assembly per above. Remove two hex nuts hot water coil to cover. Pull coil from
mounting holes. Reassemble in reverse order.
REPAIR HOT WATER FAUCET
Remove top panel and turn faucet valve OFF. Unscrew aerator cap from faucet and remove handle retaining
clip. Do not let faucet body turn. Pull bonnet assembly from faucet body. Examine the interior of the faucet body and the surface of the
seat cup. Clean out any debris in the faucet body, using a stiff bristle brush if necessary.
Examine the aerator. Clean any debris from the screen or flow straightener, using a stiff bristle brush if necessary.
Reassemble in reverse order.
REPLACE BREW READY LIGHT or BREW BUTTON
Unplug power cord or turn circuit breaker OFF. Disconnect leads. Using Switch Removal Tool (p/n 83209) or a
thin screwdriver, compress the mounting tabs, then pry light or switch from mounting hole.
Reassemble in reverse order.
IMPORTANT: When replacing water faucet coil, also replace seal gaskets.
NOTE: Any abrasion or roughness on the flat end of the seat cup will require replacing the seat cup:
Work the seat cup out of the bonnet and off of the end of the stem.
Install a new seat cup, making sure the knob on the stem is fully inserted into the pocket of the seat cup, and the skirt of the seat cup is fully inserted into the bonnet.
625 75873 Owners Manual Gourmet 1000 Dual Airpot Brewers
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SERVICING INSTRUCTIONS (continued)
CAUTION:
CHEMICAL BURN HAZARD
Deliming chemicals may be caustic. Wear appropriate protective gloves and goggles during this procedure. Never siphon deliming chemicals or solutions by mouth. This operation should only be performed by qualified and
experienced service personnel.
IMPORTANT: DO NOT spill, splash or pour water or deliming solution into or over any internal component other than the inside of the water tank.
IMPORTANT: DO NOT allow any internal components to come into contact with the deliming solution. Take care to keep all internal components dry.
NOTE: Repeat steps 4 thru 5 as required to remove all scale and lime build-up.
PROCEDURE: Delime the Water Tank
PRECAUTIONS: Disconnect brewer from electric power. Allow brewer to cool.
FREQUENCY: As required (Brewer slow to heat) TOOLS: Deliming Solution
Protective Gloves, Goggles & Apron Mild Detergent, Clean Soft Cloth or Sponge Bristle Brush, Bottle Brush Large Sink (or other appropriate work area)
1. Disconnect brewer from the electrical supply. For automatic brewers, turn off the water shut-off valve and disconnect the water supply line from the brewer inlet fitting.
2. Remove the tank lid assembly as described on page 13.
3. Remove the water tank from the brewer body by lifting straight up. Empty all water from the tank. Set the tank back into the brewer.
4. Mix 2 quarts of deliming solution according to the
manufacturer’s directions. Carefully pour the deliming solution into the water tank. Lower the lid assembly back onto the tank. Allow to sit for 30 minutes, or as directed by the manufacturer.
5. At end of soaking period, remove lid assembly from tank.
Thoroughly rinse internal components of lid assembly with clear water. Using a stiff bristle brush, scrub the heating element (and faucet water coil on automatic brewers) to remove lime and calcium build-up. Rinse with clean water. Store lid assembly in a safe location .
6. Remove the tank from the brewer and empty. Using a stiff
bristle brush, scrub the interior of the water tank to remove lime and calcium build-up. Rinse with clean water.
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SERVICING INSTRUCTIONS (continued)
7. Set the tank back into the brewer. Reassemble the tank lid to the water tank. Make sure the gasket is properly in place, then reinstall the hold-down strap.
8. Reinstall wiring to heating element and thermostat. Reinstall the hi-limit thermostat (if removed). For automatic brewers, reassemble piping for the faucet. Verify that all internal components are dry, then reinstall the top panel.
10. Reconnect brewer to electrical supply and, for automatic brewers, reconnect water supply.
11. Install the brew chamber without filter paper or grounds.
Run at least three full brew cycles and discard all water generated.
12. Brewer is ready to use.
NOTE: Normally, silicone hoses do not need to be delimed. Should deliming hoses become necessary, Bloomfield recommends replacing the hoses.
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EXPLODED VIEW & PARTS LIST
HOT WATER TANK ASSEMBLY
60
14
61
68
59
13
50
55
6262
52
54
66a
56
57
56
66b
66
58
67
ITEM PART NO. DESCRIPTION USED ON
13 8043-5 HOLD-DOWN STRAP BOTH SIDES 14 83457 NUT, HEX 8-32 KEPS BOTH SIDES
8512-51
50 52 8512-41 SEAL WASHER, THERMO CAP TUBE (ONLY) BOTH SIDES
54 8043-12 TANK COVER GASKET BOTH SIDES 55 8043-28 NUT HEX 1/2-20 BRASS BOTH SIDES 56 8043-30 SEAL GASKET, ELEMENT OR WATER COIL BOTH SIDES 57 8941-21 NUT HEX 7/16-20 BRASS RIGHT SIDE ONLY 58 8540-6 HOT WATER COIL RIGHT SIDE ONLY 59 8043-8 TUBE, BASIN OUTLET/TANK INLET, SILICONE BOTH SIDES 60 8043-15 TUBE, VENT, SILICONE BOTH SIDES 61 8043-11 ELBOW, TANK OUTLET, SILICONE BOTH SIDES
62 66 8043-24 WATER INLET TUBE BOTH SIDES
66a 8543-74 NUT, HEX 4-40 SS BOTH SIDES
66b 8543-73 SCREW 4-40 x 1 PAN HEAD BOTH SIDES
67 68 8043-10 TANK BODY BOTH SIDES
86280
8512-45 8514-68
8549-1 8716-1
TANK COVER ASSEMBLY
8549WF-
300
8716-300
THERMOSTAT (BLACK BODY - INCL. SEAL & MOUNTING SCREWS) THERMO (ALT) (GRAY BODY - INCL. TUBE & MOUNTING SCREWS)
TAN COVER, PLATE ONLY, 6 HOLES TAN COVER, PLATE ONLY, 8 HOLES
HEATING ELEMENT (120V, 2000W) HEATING ELEMENT (240V, 3500W)
INCLUDES: MOUNTED THERMO, 120V 2000W HEATING ELEMENT & HOT WATER COIL)
INCLUDES: MOUNTED THERMO, 230V 3800W HEATING ELEMENT & HOT WATER COIL)
50
ALTERNATE
BOTH SIDES
LEFT SIDE RIGHT SIDE
8790, 8792 8791, 8793
8790, 8792
8791, 8793
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EXPLODED VIEW & PARTS LIST (continued)
CABINET PLUMBING COMPONENTS
TANK ASSY
see PAGE 18
8
26
27
28
29
ITEM PART NO. DESCRIPTION USED ON
8 8540-3 FORMED TUBE, FAUCET OUTLET ASSEMBLY 10-7/8" LONG RIGHT SIDE
9 8540-4 FORMED TUBE, FAUCET COIL INLET ASSEMBLY RIGHT SIDE 10 8551-30 ADAPTER, 1/4" MALE FLARE x 1/8" FPT BRASS RIGHT SIDE 11 8514-26 VALVE, FAUCET SHUT OFF, NEEDLE SEAT RIGHT SIDE 12 85681 BRAIDED TUBE, FAUCET INLET 6MM x 299MM (11-3/4") L ONG RIGHT SIDE 18 8540-30 ELBOW, BASIN INLET DIVERTE R POLYPROPYLENE ALL 24 8043-26 TUBE, BREW OUTLET, METAL 4-3/4" LONG ALL 25 8043-13 ELBOW, SPRAYER, SILICONE ALL 26 82680 LOCK NUT, HEX 7-16-20 RIGHT SIDE 27 8551-100B LOCK WASHER 7/16" EXT SEMS (FAUCET) RIGHT SIDE 28 82681 WASHER, FLAT 15/32" x 1-1/8" x 1/16" SS RIGHT SIDE 29 82556 FAUCET ASSEMBLY, PRESSURE RIGHT SIDE 33 8543-42 GASKET, SPRAY HEAD ALL 34 82727 SPRAY DISK, EMBOSSED ALL
34a 8543-45 RETAINER, SPRAY HEAD (REQUIRES DRILL/RIVETS TO INSTALL) ALL
43 8541-46 TUBE, BASIN INLET, SILICONE 13" ALL 45
85753 85754
59 8043-8 TUBE, BASIN OUTLET/TANK INLET, SILICONE ALL 60 8043-15 TUBE, VENT, SILICONE ALL 61 8043-11 ELBOW, TANK OUTLET, SILICONE ALL
108 8541-21 BASIN PAN (AUTOMATIC) ALL
FAUCET REPAIR KITS 82573 HANDLE, FAUCET RED (29a) 82575 SEAT CUP (29c)
82576
82682 RETAINER CLIP (29b)
625 75873 Owners Manual Gourmet 1000 Dual Airpot Brewers
84804 AERATOR REPLACEMENT, INCL: O-RING (29e), DISK (29f) & CAP (29g)
84870 AERATOR REPAIR KIT, INCL: O-RING (29e) & DISK (29f)
SOLENOID W/BYPASS, 120V, .50 GPM SOLENOID, SINGLE, 120V, .50 GPM
FAUCET REPAIR KIT, INCL: HANDLE (29a), SEAT CUP (29c), SPRING (29d), STEM (29h), PIN (29j) & BONNET (29k)
RIGHT SIDE LEFT SIDE
19
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EXPLODED VIEW & PARTS LIST (continued)
ELECTRICAL COMPONENTS
ITEM PART NO. DESCRIPTION USED ON
31 8707-55 SWITCH, MOMENTARY ROCKER, BREW BOTH 32 8718-31 INDICATOR, 120V, READY-TO-BREW BOTH 35 8718-1 TIMER, 2-MINUTE (WITH DIAL & KNOB) 120V BOTH
36t 8552-18 TERMINAL BLOCK, 4P LEFT SIDE ONLY
45
50
85753 85754
8512-51
86280
63 8552-50 THERMO, HI-LIMIT, RESET BOTH 67
8549-1 8716-1
SOLENOID REPAIR KITS 85753 SOLENOID W/BYPASS, 120V, .50 GPM COMPLETE 85754 SOLENOID, SINGLE, 120V, .50 GPM COMPLETE
85218
85219 INLET STRAINER ( 45d ONLY)
SOLENOID W/BYPASS, 120V, .50 GPM SOLENOID, SINGLE, 120V, .50 GPM
THERMOSTAT (BLACK BODY - INCL. SEAL & MOUNTING SCREWS) THERMO (ALT) (GRAY BODY - INCL. TUBE & MOUNTING SCREWS)
HEATING ELEMENT (120V, 2000W) HEATING ELEMENT (240V, 3500W)
INLET FITTING KIT INCLUDES: CAP (45a), FITTING (45b), GASKET (45c) & STRAINER (45d)
45c
RIGHT SIDE LEFT SIDE
BOTH
8790, 8792 8791, 8793
45d
50
50
ALTERNATE
625 75873 Owners Manual Gourmet 1000 Dual Airpot Brewers
20
45b
45a
Page 23
CABINET COMPONENTS
EXPLODED VIEW & PARTS LIST (continued)
101
102
75
70
104
108
109
110
71
34a
72
73
ITEM PART NO. DESCRIPTION USED ON
33 8543-42 GASKET, SPRAY HEAD BOTH 34 82727 SPRAY DISK, EMBOSSED BOTH
34a 8543-45 RETAINER, SPRAY HEAD (REQUIRES DRILL/RIVETS TO INSTALL) BOTH
47 8810-12 BUTTON PLUG, 1/2" DIA, PLASTIC (NON FAUCET MODELS) LEFT SIDE 70 8706-75 BUTTON PLUG, 2" DIA, METAL (TIMER) BOTH 71 CAP, PLASTIC, LOWER SUPPORT BOTH 72 SUPPORT, LOWER BOTH 73 81732 LEG ASSEMBLY, LEVELLING BOTH 75 8543-69 BUSHING, HEYCO BOTH
101 ASSEMBLY, BODY BOTH 102 FRONT PANEL BOTH 104 85089 DOOR, SOLENOID ACCESS, PLASTIC BOTH 105 86666 ASSEMBLY, POUR-OVER PLASTIC BOTH 106 86700 TOP PANEL BOTH 108 8541-21 BASIN PAN (AUTOMATIC) BOTH 109 84809 LABEL, CONTROL PANEL DECAL, GOURMET 1000 BOTH 110 ASSEMBLY, BASIN BODY BOTH
8942-6B
200
201 POF FILTER PAPER, COFFEE (CASE OF 1000) BOTH
8942-6 8707-6
BREW CHAMBER, BLACK PLASTIC BREW CHAMBER, BROWN PLASTIC BREW CHAMBER, STAINLESS W/ WIRE BASKET (OPTIONAL)
33
34
(OPTIONAL limited to stock on hand)
33
201
200
BOTH
105
106
625 75873 Owners Manual Gourmet 1000 Dual Airpot Brewers
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WIRING DIAGRAM
22
625 75873 Owners Manual Gourmet 1000 Dual Airpot Brewers
p/n 74810
Page 25
NOTES
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Genuine Parts
Protect - YOU - All - Ways
SERVICE TRAINING - QUALITY SERVICE
CUSTOMER SATISFACTION
Commercial Food Equipment Service Association
Wells Bloomfield proudly supports CFESA
Commercial Food Equipment Service Association
SERVICE TRAINING - QUALITY SERVICE
CUSTOMER SATISFACTION
WELLS BLOOMFIELD, LLC
2 ERIK CIRCLE, P. O. Box 280 Verdi, NV 89439 telephone: 775-689-5707
fax: 775-689-5976
www.wellsbloomfield.com
PRINTED IN UNITED STATES OF AMERICA
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