Bloomfield B-506, B-406, B-446 User Manual

WELLS BLOOMFIELD, LLC
2 ERIK CIRCLE, P. O. Box 280 Verdi, NV 89439
telephone: 775-689-5703
fax: 775-689-5976
www.wellsbloomfield.com
OPERATION
ELECTRIC
CHAR
162
for
Model B-406
This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS U S ING OR
INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any
BROILERS
Models:
B-406 B-446 B-506
includes:
INSTALLATION,
Model B-446
IMPORTANT: DO NOT DISCARD THIS MANUAL
this appliance. Additional manuals are available from your WELLS DEALER.
questions concerning installation, operation or maintenance of this equipment.
USE and CARE
PRINTED IN UNITED STATES OF AMERICA
p/n 303673 Rev. D ECN-13371 M162 071025 cps
LIMITED WARRANTY STATEMENT
Unless otherwise specified, all commercial cooking equipment manufactured by WELLS BLOOMFIELD, LLC is warranted against defects in materials and workmanship for a period of one year from the date of original installation or 18 months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser only. THIS WARRANTY IS THE COMPLETE AND ONLY WARRANTY, EXPRESSED OR IMPLIED IN LAW OR IN FACT, INCLUDING BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE, AND/OR FOR DIRECT, INDIRECT OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH WELLS BLOOMFIELD PRODUCTS. This warranty is void if it is determined that, upon inspection by an authorized service agency, the equipment has been modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God. It also does not apply if the serial nameplate has been removed, or if service is performed by unauthorized personnel. The prices charged by Wells Bloomfield for its products are
based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Wells Bloomfield factory authorized service agency or one of its sub-service agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest authorized service agency, transportation charges prepaid, for service. In addition to restrictions contained in this warranty, specific limitations are shown in the Service Policy and Procedure Guide. Wells Bloomfield authorized service agencies are located in principal cities. This warranty is valid in the United States and Canada and void elsewhere. Please consult your classified telephone directory, your foodservice equipment dealer or contact:
Service Department, Wells Bloomfield, LLC
P.O. Box 280, Verdi, Nevada 89439
phone (775) 689-5707 or fax (775) 689-5976
for information and other details concerning warranty.
SERVICE POLICY AND PROCEDURE GUIDE and ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, over load protectors, and/or fuse replacements are not covered by this warranty unless warranted conditions are the cause.
2. All problems due to operation at voltages or phase other than specified on equipment nameplates are not covered by this warranty. Conversion to correct voltage and/or phase must be the customer’s responsibility.
3. All problems due to electrical connections not made
in accordance with electrical code requirements and wiring diagrams supplied with the equipment are
not covered by this warranty.
4. Replacement of items subject to normal wear, to include such items as knobs, light bulbs; and, normal maintenance functions including adjustments of thermostats, adjustment of micro switches and replacement of fuses and indicating lights are not covered by warranty.
5. Damage to electrical cords and/or plug due to exposure to excessive heat are not covered by this warranty.
6. Full use, care, and maintenance instructions supplied with each machine. Noted maintenance and
preventative maintenance items, such as servicing and
cleaning schedules, are customer responsibility. Those miscellaneous adjustments noted are customer responsibility. Proper attention to preventative maintenance and scheduled maintenance procedures will prolong the life of the appliance.
7. Travel mileage is limited to sixty (60) miles from an Authorized Service Agency or one of its sub-service agencies.
8. All labor shall be performed during regular working hours. Overtime premium will be charged to the buyer.
9. All genuine Wells replacement parts are warranted for ninety (90) days from date of purchase on non­warranty equipment. This parts warranty is limited only to replacement of the defective part(s). Any use of
non-genuine Wells parts completely voids any
warranty.
10. Installation, labor, and job check-outs are not
considered warranty and are thus not covered by this warranty.
11. Charges incurred by delays, waiting time or operating
restrictions that hinder the service technician’s ability to perform service are not covered by warranty. This includes institutional and correctional facilities.
162 303673 OpManual for Built-In Electric Charbroilers
SHIPPING DAMAGE CLAIM PROCEDURE
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery. IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY:
Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This should be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Wells Bloomfield cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
xi
TABLE OF CONTENTS
WARRANTY xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 4 AGENCY LISTING INFORMATION 4 INSTALLATION 5 OPERATION 7 BROILER CHART 9 TROUBLESHOOTING SUGGESTIONS 10 CLEANING INSTRUCTIONS 11 PARTS & SERVICE 13 CUSTOMER SERVICE DATA 13
Thank you for purchasing this Wells Bloomfield appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance in a manner which will ensure its optimum performance.
SPECIFICATIONS
AMPS PER LEG 3ø
NEUT
MODEL ELEMENT VOLTS KW
B-406
B-446
B-506
162 303673 OpManual for Built-In Electric Charbroilers
NOTE: Refer to appropriate Installation Instructions for equipment dimensions, cut-out dimensions, clearances, etc.
SINGLE ASSEMBLY
SINGLE ASSEMBLY
DUAL ASSEMBLIES
208 5.5 12.9 12.9 22.4 N/A 26.0 3ø 10 ga. 240 5.5 11.2 11.2 19.4 N/A 22.5 208 5.5 11.5 22.4 14.4 N/A 26.0 3ø 10 ga. 240 5.5 10.0 19.5 12.5 N/A 22.5 208 11.0 30.0 30.0 30.0 N/A - 3ø 8 ga.
240 11.0 26.0 26.0 26.0 N/A 45.0
AMPS
.
1ø 8 ga. 90 g
1ø 8 ga. 90 g
1ø 4 ga. 90g
FIELD
WIRING L1 L2 L3
1
FEATURES & OPERATING CONTROLS
ITEM TEMPERATURE CONTROL
INDICATOR LIGHT HEATING ELEMENT
ASSEMBLY
ELEMENT GUARD / GRATE
ELEMENT SUPPORT ROD
DRIP PAN
DATA PLATE
WELLSLOKS
COMMENT
The char-broiler is INFINITE SWITCH CONTRO LLED. Power is applied to the heating elements based on the control knob position and the amount of energy used.
Light will glow when the infinite switch is in any position other that OFF. The char-broiler element assembly may be raised for cleaning, or to
add water to the drip pan. It is held the “up” position by a support rod which automatically engages as the element is raised.
The grate is designed to protect the individual elements from food contact and spatula abrasion, resulting in prolonged element life and reduced carbonization. The grate is easily removed for cleaning.
IMPORTANT: Always remove the grate before lifting the element assembly.
Hold element assembly in up position. Engages automatically when the element assembly is raised.
IMPORTANT: Remember to dis-engage the support rod before lowering element assembly
The heavy-duty removable drip pan is located under the element
IMPORTANT: DO NOT pour water over elements to refill drip pan.
assembly. The drip pan catches food particles and grease drippings during broiler operation. Maintain 2 inches of water in the drip pan at all times during operation of the broiler. The drip pan is easily removed for cleaning.
Gives manufacturer, make, model and serial number. Also voltage and phase information, and agency approvals.
The broiler is equipped with WELLSLOKS, uniquely designed turnout tabs, which help secure the broiler to the countertop. (See Installation
Instructions supplied with the particular appliance for details.)
162 303673 OpManual for Built-In Electric Charbroilers
2
FEATURES & OPERATING CONTROLS (continued)
162 303673 OpManual for Built-In Electric Charbroilers
Fig. 1 Built-In Electric Charbroiler
Fig. 2 Wellsloks
3
PRECAUTIONS AND GENERAL INFORMATION
WARNING: Electric Shock Hazard
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician. DO NOT open any access panel which require the use of tools. Failure to follow this warning can result in severe electrical shock.
CAUTION: Risk of Damage
DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance will result if these instructions are not followed.
Broilers are intended for use to cook food products for human consumption. No other use is recommended or authorized by the manufacturer or its agents.
Broilers are intended for use in commercial establishments, where all users are familiar with the appliance limitations, use and associated hazards. Operating instruction and warnings must be read and understood by all operators and users.
Do not submerge broilers in water. Do not splash, or pour water onto controls, control panels or wiring.
Disconnect the broiler from electrical power before performing any service or maintenance.
Allow drip pan to cool before removing from broiler. Do not operate broiler without the drip pan installed. Do not operate the broiler without 2” of water in the drip pan.
Any parts replacement, maintenance procedure or servicing procedure requiring the use of tools must be performed by an Authorized Service Agency.
Any troubleshooting guides, component view, parts lists or installation guides provided with this equipment are intended for the use of the qualified technical personnel only.
Except where otherwise noted, this piece of equipment is made in the USA and has American sizes on hardware.
This manual should be considered a permanent part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts break downs, notices and labels must remain with the appliance if it sold or moved to another location.
162 303673 OpManual for Built-In Electric Charbroilers
AGENCY LISTING INFORMATION
This appliance conforms to NSF Standard 4 for sanitation only if
STD 4
E6070
installed in accordance with the supplied Installation Instructions.
This appliance is Underwriters Laboratory recognized ( ). Since this appliance is only a single component of a complete installation, the finished installation of this unit requires additional evaluations to Underwriters Laboratory standards.
Refer to Installation Instructions included with the broiler for Underwriters Laboratories conditions of acceptability, electrical
4
INSTALLATION
UNPACKING & INSPECTION
Carefully remove the appliance from the carton. Remove all protective plastic film, packing materials and accessories from the appliance before connecting electrical power or otherwise performing any installation procedure.
Carefully read all instructions in this manual and the Installation Instruction Sheet packed with the appliance before starting any installation.
Read and understand all labels and diagrams attached to the appliance.
Carefully account for all components and accessories before discarding packing materials. Store all accessories in a convenient place for later use.
CUT-OUT AND INSTALLATION
Cutouts
a. Broilers may be installed in METAL COUNTERS ONLY. b. Cutout dimensions for broilers and control panels are listed on
the Installation Instructions provided with the broiler.
c. Refer to the Installation Instructions for Underwriters
Laboratories Conditions of Acceptability.
Mounting the broiler:
a. Verify that provided sealants are applied to the under side of
the broiler top flange prior to setting the unit into the cutout.
b. After installation, verify that the tabs on the Wellsloks are
turned out to lock the broiler into the counter (see Fig. 3).
c. Apply a thin bead of food-grade silicone sealant around the
flange to seal it to the counter.
Refer to the Installation Instructions for required clearances. Maintain required clearances between the appliance and adjacent combustible and non-combustible surfaces.
Sufficient overhead clearance must be provided to allow the element assembly to be raised. Refer to the Installation Instruction Sheet for required clearances.
Install drip pan and element guard/grate prior to heating or using broiler.
162 303673 OpManual for Built-In Electric Charbroilers
Avoid storing flammable or combustible materials near the appliance. This includes gasoline and other fuels, mops, rags and wrapping pa per.
NOTE: DO NOT discard the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation. Refer to SHIPPING DAMAGE CLAIM PROCEDURE on the inside front cover of this manual.
IMPORTANT: This is a GENERAL GUIDE. For specific equipment and cutout dimensions, and other installation details, refer to the Installation Instructions supplied with the broilers.
Fig. 3 Set the Wellslloks
IMPORTANT: Water damage caused by failure to set Wellsloks, failure to install gasket, or failure to seal flange to counter is NOT covered by warranty.
5
INSTALLATION (continued)
WARNING: Risk of personal injury
Installation procedures must be performed by a qualified technician with full knowledge of all applicable electrical codes. Failure can result in personal injury and property damage.
CAUTION:
Electrical Shock Hazard
The broiler must be electrically grounded. Connect the terminal marked “GND” or “ ” to a suitable building ground.
IMPORTANT: Contact a licensed electrician to install and connect electrical power the broiler. Electrical installation must be performed by a licensed electrician in compliance with all local ordinances and code requirements.
IMPORTANT: Damage due to being connected to the wrong voltage or phase is
NOT covered by warranty.
ELECTRCAL HOOK-UP
Refer to the nameplate. Verify the electrical service power. Voltage and phase must match the nameplate specifications. Connecting the griddle to the wrong voltage can severely damage the unit or cause noticeable decreased performance.
Use copper wire suitable for a minimum of 90°C for electrical supply connections.
Broilers are factory wired three-phase (3ø). For single-phase (1ø) wiring, refer to the wiring diagram attached to the broiler. Conversion to 1ø must be performed by a licensed electrician.
This broiler is not fused. Protect the circuit with properly sized fuses or circuit breaker.
An electrical disconnect must be installed readily accessible to the operator of the broiler.
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6
OPERATION
PREPARE THE CHAR-BROILER FOR USE
When using the broiler for the first time, wipe the entire unit with a clean damp cloth or sponge and mild detergent. Rinse thoroughly clean water. Dry with a soft clean cloth.
Remove the GRATE and raise the ELEMENT ASSEMBLY.
Install the DRIP PAN and add 2” (5cm) of tap water.
Release the ELEMENT SUPPORT ROD by lifting the element assembly slightly, then pulling the lower portion of the support rod forward. Lower the ELEMENT ASSEMBLY gently.
MODEL B-406: Grate must be installed ABOVE elements. Install the GRATE, front edge first. The TANGS of the grate go DOWN and point toward the FRONT. The grooves on the underside of the grate align with the elements. The rear edge of the grate can be lowered until it rests firmly on the elements.
MODELS B-446 and B-506: Grate(s) can be installed above or below the elements. ABOVE: Gently lower grate over elements. The end with flush tabs goes toward the front. BELOW: Install one wing bolt in each tab. The notch in the wing rests on the lip of the drip pan. The end with flush tabs must go toward the front Adjust the wing bolts so that , when the element assembly is lowered, the top of the element is
162 303673 OpManual for Built-In Electric Charbroilers
1/4" (6mm) below the top of the grate fins.
Fig. 4 ELEMENT SUPPORT ROD
ELEMENT
HANDLE
FRONT
GRATE TANG
Fig. 5 B-40 GRATE INSTALLATION
CAUTION: Hot Surface
Exposed surfaces can be hot to the touch and may cause burns.
IMPORTANT: DO NOT attempt to raise the element assembly without first removing the grate. Damage to the hinges will result. Such damage is NOT covered by warranty.
IMPORTANT: Allow drip pan to cool before removing from the broiler. DO NOT operate the broiler without the drip pan installed. DO NOT operate the broiler without 2” (5cm) of water in the drip pan.
IMPORTANT: DO NOT attempt to lower the element assembly without first releasing the support rod. Damage to the hinges will result. Such damage is NOT covered by warranty.
Fig. 6 B-44 and B-50 GRATE INSTALLATION
7
OPERATION (continued)
CAUTION: Hot Surface
Exposed surfaces can be hot to the touch and may cause burns.
Fig. 7 TEMPERATURE CONTROL
IMPORTANT: DO NOT POUR WATER OVER ELEMENTS TO REFILL PAN. DO NOT splash or pour water onto controls, control panels or wiring.
TEMPERATURE CONTROLS
Each section of the broiler is equipped with an individual temperature control. The desired temperature is controlled by rotating the TEMPERATURE CONTROL KNOB. Any time the control is turned “ON”, the adjacent indicator light will glow. Each section of the broiler may be set to a different temperature setting.
“OFF” removes power from the element., allowing the element to cool. Use OFF to turn the broiler off at the end of the cooking day.
“LO” is the lowest temperature settings. Use LO for stand-by operation. “2” thru “8” are temperature settings. Higher number indicate higher
temperature. “HI” is a continuous ON setting. Use HI for pre-heating the broiler. USING THE CHAR-BROILER Pre-Heat the broiler ten (10) minutes by turning the TEMPERATURE
CONTROL to “HI”. After the pre-heat period, turn the TEMPERATURE CONTROL to the
desired setting (refer to the Broiler Chart at right for recommended settings).
After every order, use the brush provided to brush any remaining food particles from grate and elements. Keeping the cooking surfaces clean will help in maintaining food taste.
Visually check the water level in the drip pan during operation. Add water as required to maintain 2 inches (5cm) water depth in the drip pan.
162 303673 OpManual for Built-In Electric Charbroilers
8
OPERATION (continued)
BROILER CHART
RECOMMENDED COOKING TIMES AND DIAL SETTINGS
NOTE: The times and dial settings in this chart are suggestions only. Your own experience with your own menu items will be your best guide to achieving the best food product.
PRODUCT
Condition
BEEF Frozen 1/2” Rare 8 4 - 6
1/2” Medium 8 7 - 9 “ 3/4” Rare 7 7 - 9 “ 3/4” Medium 7 8 - 10 “ 1” Rare 7 12 - 14 “ 1” Medium 7 14 - 16 “ 1-1/4” Rare 6 23 - 25 “ 1-1/4” Medium 6 25 - 27
BEEF Non-Frozen 3/4” Rare HI 4 - 6
3/4” Medium HI 5 - 7 1” Rare HI 7 - 9 1 Medium HI 8 - 10 1-1/4” Rare HI 12 - 14
THICKNESS COOKING
SETTING
DIAL TIME
Minutes Total
162 303673 OpManual for Built-In Electric Charbroilers
1-1/4” Medium HI 13 - 15 1-1/2” Rare HI 14 - 16 1-1/2” Medium HI 18 - 20
9
TROUBLESHOOTING SUGGESTIONS
SYMPTON POSSIBLE CAUSE SUGGESTED REMEDY
Won’t heat- - no indicator lights
One or more section won’t heat—or not hot enough
One or more section too hot
Element assy loose, or difficult to raise or lower
Element assy does not latch in up position
Electric disconnect OFF Circuit breaker tripped
Temperature control not set
Check / turn disconnect ON Check / reset circuit breaker
Set temperature control knob to desired temperature
240V unit run on 208V Verify proper voltage Damaged component or wiring
Temperature control not set
Contact an Authorize Wells Service Agency for repairs
Set temperature control knob to
desired temperature 208V unit run on 240V Verify proper voltage Damaged component or wiring
Damaged hinge (see page 7 for precautions)
Damaged support rod assembly
Contact an Authorized Wells
Service Agency for repairs
Contact an Authorized Wells
Service Agency for repairs
Contact an Authorized Wells
Service Agency for repairs
NOTE: There are no user serviceable components in this appliance. In all cases of damage or component malfunction, contact your Authorized Wells Service Agency for repairs.
162 303673 OpManual for Built-In Electric Charbroilers
10
CLEANING INSTRUCTIONS
PREPARATION
Turn both temperature control knobs OFF. Allow broiler to cool completely. Disconnect broiler from electric power.
FREQUENCY
Daily.
TOOLS
Steel Brush with Scraper Plastic Scouring pad, Soft-Bristled Fiber Brush Mild Detergent, Non-Abrasive Cleanser Clean Soft Cloth / Sponge
CLEANING
1. Remove the grate from the broiler. Clean grate: a. Use the supplied steel brush with scraper to remove food particles and residue from grate surfaces. b. Grate may be washed in sink or dishwasher. c. Dry the grate and apply a light coating of cooking oil.
2. Raise the element assembly until it latches. Remove and clean the drip pan: a. Stubborn food particles maybe removed with a plastic scouring pad. b. Drip pan may be washed in a sink or dishwasher.
3. Clean the element assembly: a. Use a soft-bristled fiber brush to remove any remaining food particles from the elements. b. Clean the element rods with a soft damp cloth or sponge and mild detergent. Rinse by wiping with a soft cloth moistened with clean water. Dry with a soft cloth.
4. Clean the control panel with a soft damp cloth or sponge and mild detergent. Rinse by wiping with a soft damp cloth moistened with clean water. Dry with a soft cloth.
5. Reassemble broiler: a. Reinstall drip pan. b. Unlatch element support rod and carefully lower the element assembly. c. Reinstall the grate.
162 303673 OpManual for Built-In Electric Charbroilers
Procedure complete.
CAUTION: Electric Shock Hazard
Disconnect appliance from electric power before cleaning.
CAUTION: Burn Hazard
Allow appliance to cool completely before cleaning.
CAUTION: Electric Shock Hazard
Do not submerge appliance in water.
IMPORTANT:
DO NOT spill or pour water into controls, control panel or wiring. Damage to internal components will occur. Damage to internal components from water damage is NOT covered by warranty.
11
THIS PAGE BLANK
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12
PARTS & SERVICE
DESCRIPTION SERVICE PART NO.
GREASE PAN, B-446 (1 PER UNIT) B-506 (2 PER UNIT) 20174
GREASE PAN, B-406 20202 GRATE, B-446 (1 PER UNIT)
B-506 (2 PER UNIT) 21706 GRATE, B-406 21707 BRUSH, BROILER 21708
IMPORTANT: Use only factory authorized service parts and replacement filters.
For factory authorized service, or to order factory authorized replacement parts, contact your Wells authorized service agency, or call:
Wells Bloomfield, LLC
2 Erik Circle P. O. Box 280 Verdi, NV 89439
Service Parts Dept. phone: (775) 689-5707 fax: (775) 689-5976
Service Parts Department can supply you with the name and telephone number of the WELLS AUTHORIZED SERVICE AGENCY nearest you.
CUSTOMER SERVICE DATA
RESTAURANT _____________________________ LOCATION _____________ INSTALLATION DATE ________________________ TECHNICIAN ___________ SERVICE COMPANY ________________________________________________ ADDRESS ___________________________ STATE ______ ZIP__________
162 303673 OpManual for Built-In Electric Charbroilers
TELEPHONE NUMBER (_____)_____-_________ EQUIPMENT MODEL NO. _______________
EQUIPMENT SERIAL NO. _______________
VOLTAGE: (check one)  208 240
please have this information available if calling for service
13
Genuine Parts
Protect - YOU - All - Ways
SERVICE TRAINING - QUALITY SERVICE
CUSTOMER SATISFACTION
Commercial Food Equipment Service Association
Wells Bloomfield proudly supports CFESA
Commercial Food Equipment Service Association
SERVICE TRAINING - QUALITY SERVICE
CUSTOMER SATISFACTION
WELLS BLOOMFIELD, LLC
2 ERIK CIRCLE, P. O. Box 280 Verdi, NV 89439
telephone: 775-689-5703
fax: 775-689-5976
www.wellsbloomfield.com
PRINTED IN UNITED STATES OF AMERICA
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