Bloomfield 9520FB, 9520-SS2 Installation Manual

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10 Sunnen Drive
St. Louis, MO 63143
telephone: 800-807-9054
fax: 314-781-2714
www.wellsbloomfield.com
BLOOMFIELD INDUSTRIES
OWNERS MANUAL
for
SS2 - SERIES
DUAL SATELLITE
COFFEE BREWERS
with
ELECTRONIC
PROGRAMMABLE
CONTROL
and
INTERNALLY HEATED
SATELLITE SERVERS
MODELS:
9520 9520FB 9521 9521FB
Includes:
Installation
Operation
Use & Care
Servicing Instructions
Model 9520 Dual Satellite Brewer with optional 3901 Drip Tray
DD-74345 Rev.M M672 090804
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NOTE: For your protection, please note that equipment in this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery.
IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This must be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Wells Bloomfield cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
WARRANTY STATEMENT
SERVICE POLICY AND PROCEDURE GUIDE
ADDITIONAL WARRANTY EXCLUSIONS
SHIPPING DAMAGE CLAIMS PROCEDURE
1. Resetting of safety thermostats, circuit breakers, overload protectors, or fuse replacements unless warranted conditions are the cause.
2. All problems due to operation at voltages other than specified on equipment nameplates; conversion to correct voltage must be the customer’s responsibility.
3. All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams supplied with the equipment.
4. Replacement of items subject to normal wear, to include such items as knobs and light bulbs. Normal maintenance
functions including adjustment of thermostats, microswitches,
and replacement of fuses and indicating lights are not
covered under warranty.
5. All problems due to inadequate water supply, such as
fluctuating, or high or low water pressure.
6. All problems due to mineral/calcium deposits, or
contamination from chlorides/chlorines. De-liming is considered a preventative maintenance function and is not covered by warranty.
All electrical equipment manufactured by WELLS BLOOMFIELD is warranted against defects in materials and workmanship for a period of one year from the date of original installation or eighteen (18) months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser, except that: a. airpots carry a 30 day parts warranty only. b. dispensers; i.e., tea and coffee carry a 90 days parts warranty only, decanters excluded.
THE FOREGOING OBLIGATION IS EXPRESSLY GIVEN IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY EXCLUDED.
BLOOMFIELD INDUSTRIES DIVISION / SPECIALTY EQUIPMENT MANUFACTURING CORPORATION SHALL NOT BE LIABLE FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES FROM ANY CAUSE WHATSOEVER.
This warranty is void if it is determined that upon inspection by an Authorized Service Agency that the equipment has been modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God.
It also does not apply if the serial nameplate has been removed or unauthorized service personnel perform service. The prices charged by Wells Bloomfield for its products are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Wells Bloomfield Authorized Service Agency or one of its sub-agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest Authorized Service Agency, transportation charges prepaid, for services.
In addition to restrictions contained in this warranty, specific limitations are shown below (Additional Warranty Exclusions). Wells Bloomfield Authorized Service Agencies are located in principal cities.
This warranty is valid in the United States and void elsewhere. Please consult your classified telephone directory or your food service equipment dealer; or, for information and other details concerning warranty, write to:
Service Parts Department
Wells Bloomfield, LLC 10 Sunnen Dr. P.O. Box 430129 St. Louis, MO 63143 USA
Phone: 1-800-807-9054 Fax: 1-800-396-2677
7. Full use, care and maintenance instructions are supplied with each machine. Those miscellaneous adjustments noted are customer responsibility. Proper attention will prolong the life of the machine.
8. Travel mileage is limited to sixty (60) miles from an authorized Service Agency or one of its sub-agencies.
9. All labor shall be performed during normal working hours. Overtime premium shall be charged to the customer.
10. All genuine Bloomfield replacement parts are warranted for ninety (90) days from date of purchase on non- warranted equipment.
Any use of non-genuine Wells Bloomfield parts completely voids any warranty.
11. Installation, labor and job check-out are not considered warranty.
12. Charges incurred by delays, waiting time or operating restrictions that hinder the service technicians ability to perform services are not covered by warranty. This includes institutional and correctional facilities.
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DD-74345-M672 OP MANUAL DUAL SATELLITE BREWERS
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TABLE OF CONTENTS
Thank You for purchasing this WARRANTY STATEMENT xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 4 AGENCY APPROVAL INFORMATION 4 INSTALLATION 5 OPERATING INSTRUCTIONS 7 CLEANING INSTRUCTIONS 10 PROGRAMMING INSTRUCTIONS 12 TROUBLESHOOTING SUGGESTIONS 17 SERVICING INSTRUCTIONS 18 EXPLODED VIEWS / PARTS LISTS 20 WIRING DIAGRAM 24 9340 EXPLODED VIEW / PARTS LIST / WIRE DIA 25
Wells Bloomeld appliance.
Proper installation, professional
operation and consistent
maintenance of this appliance will
ensure that it gives you the very
best performance and a long,
economical service life.
This manual contains the
information needed to properly
install this appliance, and to use,
care for and maintain or repair the
appliance in a manner which will
ensure its optimum performance.
SPECIFICATIONS
MODEL VOLTS WATTS AMPS POWER
CORD
9520 9520FB
9521 9521FB
120/208 VAC 50/60 Hz 1ø
120/240 VAC 50/60 Hz 1ø
5655W 27A not provided
6680W 28A not provided
DD-74345-M672 OP MANUAL DUAL SATELLITE BREWERS
Model 9520FB shown Others are similar
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FEATURES AND OPERATING CONTROLS
Fig 1. SS-2 Satellite Brewing System Features & Operating Controls
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DD-74345-M672 OP MANUAL DUAL SATELLITE BREWERS
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FEATURES AND OPERATING CONTROLS (continued)
Brewer
Adjustable Legs
Brewing Controls
Connector
Digital Readout
Bypass Nozzle Hot Water Faucet Nameplate
Power Key Power Switch
Brew Chamber
Brew Chamber Wire Rack
Allows brewer to be leveled. Also allow clearance for cleaning underneath brewer.
Start or stop brew and select brew volume. Right and left section are independent. Also, used to program brewer in programming mode.
Connects to satellite. Allows satellite heater to be energized. Allows brewer to sense that a satellite is in place.
Displays information pertaining to brew cycle and status. Displays programming information in programming mode.
Dilution water ows into satellite from here.
Hot water dispensed here. Mounted in base on FB models. Lists manufacturer, model and serial number.
Also lists voltage and wattage rating of brewer. Controls brewer ON MODE and OFF MODE. Located on lower right rear of brewer. Turns main power to
brewer ON or OFF .
Holds coffee grounds during brew cycle.
Holds paper lter and coffee grounds in proper position in brew
chamber.
Satellite
Brew-Thru Lid
Connector
Handles Nameplate
Serving Faucet Sight Glass
Drip Tray (optional)
DD-74345-M672 OP MANUAL DUAL SATELLITE BREWERS
Allows entry of brewed coffee and dilution water into satellite. Minimizes splashing in the event satellite is tipped.
Connects to brewer. Allows heater to be energized. Allows brewer to sense that a satellite is in place.
Allow the satellite to be safely carried. Lists manufacturer, model and serial number.
Also lists voltage and wattage rating of satellite. Fresh coffee dispensed from satellite here. Check the level of coffee remaining here.
Optional drip tray catches drips and spills from serving faucet. Easily removed for cleaning.
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GENERAL INFORMATION AND PRECAUTIONS
E9253
E9253
STD 4
This appliance is intended for use in commercial
WARNING:
SHOCK HAZARD
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician. DO NOT open any access panel that requires the use of tools. Failure to follow this warning can result in severe electrical shock.
establishments only. This appliance is intended
coffee, for human consumption. No other use is recommended or authorized by the manufacturer or its agents.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
Surfaces of the brewer, brew chamber and satellite can be hot to the
CAUTION:
BURN HAZARD
touch, and may cause burns on contact. Disconnect the brewer from electrical power before performing any
maintenance or servicing.
Surfaces of the brewer and brew chamber may be hot to the touch and can cause burns on contact.
DO NOT submerge satellites in water. DO NOT splash or pour water over, onto or into any controls,
control panel or wiring. Any procedure which requires the use of tools must be performed
by a qualied technician.
This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.
This appliance is made in the USA. Unless otherwise noted, this appliance has American sizes on all hardware.
to brew hot beverage, specically
AGENCY APPROVAL INFORMATION
This dual satellite brewing system is listed under E9253 and listed under E9253. This dual satellite brewing system meets NSF Standard 4 only when
installed and maintained per the instructions in this manual.
DD-74345-M672 OP MANUAL DUAL SATELLITE BREWERS
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INSTALLATION INSTRUCTIONS
SCREW INTO BREWER FRAM E
ADJUST FOR HEIGHT
ATTACH RUBBER FEET
INSTALL LEGS
The brewer is provided with adjustable legs and rubber feet. Be sure the legs are securely screwed into the base of the brewer, and that the rubber feet are properly installed.
LEVEL THE UNIT
The adjustable legs allow the brewer to be leveled. Set the brewer in its ultimate operating location and check for level with a spirit level Adjust the brewer for level from front-to-rear, and from side-
to-side. Be sure all four feet rest rmly on the counter.
PLUMBER’S INSTALLATION INSTRUCTIONS IMPORTANT:
This equipment must be installed in accordance with the Basic
Plumbing Code of the Building Ofcials and Code Administrators
International (BOCA), and the Food Service Sanitation Manual of the Food and Drug Administration (FDA). Also, this equipment installation must comply with all local codes and ordinances.
Brewer must be installed on a water line with a full-ow pressure
between 20 psi and 90 psi. NOTE: If water pressure varies greatly, or exceeds 90 psi at any
time, a water pressure regulator must be installed. Plumbing installer must supply the regulator.
Brewer must be connected to a potable water supply. Bloomeld
recommends not less than 1/4” copper tubing for installations of 12’ or less, and not less than 3/8” copper tubing for installations exceeding 12’. Brewer must be connected to a COLD water line.
NOTE: DO NOT use a saddle tap for this water line connection. A shut-off valve must be installed between the main water supply
and the brewer. Plumbing installer must supply the shut-off valve. A 1/4-turn ball valve is recommended.
Bloomeld recommends the use of a water strainer to help prevent
deposits in the brewing system. Flush the water line before connecting to the brewer.
NOTE:
To enable the installer to make a quality installation and to minimize installation time, these tests and suggestions should be completed before the actual installation is begun.
CAUTION:
UNSTABLE EQUIPMENT HAZARD
Rubber feet must be installed on each leg of the brewer. Legs must be adjusted so that all four
feet rest rmly on the counter.
Failure to properly install the feet can result in movement of the brewer, which can cause personal injury and/or damage to the brewer.
CAUTION:
SHOCK HAZARD
Brewer must be properly grounded to a reliable earth ground to prevent possible shock hazard. Do not assume a plumbing line will provide such a ground. Electrical shock may cause serious injury.
ELECTRICIAN’S INSTALLATION INSTRUCTIONS
Brewer requires a dedicated single-phase circuit: Model 9520
5655 Watts 30 Amps Model 9521 120/240 Volt AC, 50/60 Hz 3-Wire + gnd
6156 Watts 30 Amps
DD-74345-M672 OP MANUAL DUAL SATELLITE BREWERS
120/208 Volt AC, 50/60 Hz 3-Wire + gnd
Fig. 2 Adjustable Legs
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INSTALLATION INSTRUCTIONS (continued)
IMPORTANT:
Initial set-up must be performed
by a qualied installer or qualied service technician.
Improper set-up will damage the brewer and void the warranty.
DO NOT CONNECT POWER TO BREWER WITH SATELLITES IN PLACE.
NOTE: If “NO WATER
SENSED” error message is displayed: * Disconnect brewer from electrical power. * Review Plumber’s Installation Instructions * Check inlet solenoid for debris and verify proper operation
NOTE: Brewer will not oper­ate unless a satellite is properly positioned on the brewer.
INITIAL SET-UP INSTRUCTIONS
Plumber’s and Electrician’s installation procedures must be completed before proceeding with the set-up.
Be sure all electrical connections are secure, and that all plumbing connections are secure and leak-proof.
1. CHECK BREWER FOR PROPER CONFIGURATION Make sure spray disk gaskets are in place INSIDE of spray
heads. Make sure spray disks are properly installed. Check hot water faucet for proper operation and leaks.
2. START BREWER OPERATION With the satellite servers removed, press the POWER
SWITCH to ON.
When power is rst applied to the brewer, the display will
read “BLOOMFIELD” briey, and a “beep” will sound.
Press the POWER key on the front panel.
The inlet valve will
energize and the tank will begin lling. The display will read
“Filling…” Fill time for the tank is approximately 13 minutes.
If water is not sensed at the water level probe within 20
minutes, the brewer will shut down and the display will read
“NO WATER SENSED” error message.
When tank has lled, TANK HEAT LED will glow and display
will read “Heating…”. Slide satellites into position. Make sure satellites are prop-
erly aligned and the SATELLITE LEDs are lit. Allow 30 minutes for initial water heat-up. Time will vary with
incoming water temperature. When the tank water is up to
the Precise Temperature for Brewing™, the TANK HEAT
LED will turn off.
3. FINAL CHECKS After initial heat-up and before brewing, draw water from the
hot water faucet until the inlet solenoid actuates. This will
prevent volume differences to the initial brew caused by water expansion.
Verify brew water temperature. It should be 198ºF ±5ºF. Check and adjust water delivery volumes. Disconnect brewer from electrical power. Inside top of the
brewer for leaks. Reassemble brewer and reconnect power.
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DD-74345-M672 OP MANUAL DUAL SATELLITE BREWERS
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OPERATING INSTRUCTIONS
Fig. 3 Control Panel
GETTING STARTED
Check the brewer and satellites: Check that the brewer is clean and the drip tray (if used)
is empty.
Check that the satellites are empty and clean with lids
properly installed.
Check the spray heads: Remove the brew chambers. Check the spray heads. Verify
that the spray disks are clean and properly installed. Verify that the gaskets are properly installed inside the spray heads.
Check the brew chambers: Check that the brew chamber is clean.
Check that the wire basket is properly installed in the brew chamber.
DAILY START-UP Press POWER KEY to enter ON mode:
Brewer water tank will begin lling. The message FILLING
will be displayed.
When the tank is full, TANK HEAT LED will glow, and the message HEA
TING is displayed indicating that the tank
heater is ON.
When the tank is lled and up to temperature, time and date are
displayed. The brewer is ready to operate.
DD-74345-M672 OP MANUAL DUAL SATELLITE BREWERS
NOTE: If water is not sensed at the water level sensor within 20 minutes: Heater will be disabled Error message NO WATER SENSED will be displayed
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OPERATING INSTRUCTIONS (continued)
PAPE R FILTER
WIRE RACK
BREW CHAMB ER
Fig. 4 Operating Controls
Fig. 5 Brew Basket
CAUTION:
BURN HAZARD
Basket and contents are hot to the touch and may cause burns on contact.
BREWING COFFEE
Prepare the Brew Baskets: Make sure the wire rack is properly installed in each brew chamber.
Insert one (1) Bloomeld paper lter into each brew chamber.
Make sure the lter is properly supported by the wire rack.
Add a measured amount of grounds to each brew basket.
Gently shake the basket to level the grounds. Slide one brew chamber under each brew head. Insert Satellites:
Slide one satellite under each brew chamber until it is fully
seated. When the satellite is properly installed, SATELLITE LED for
left or right side will glow. Select Brew Volume:
Press either the 1/2 GALLON, 1 GALLON or 1-1/2 GALLON
key. The corresponding LED will glow. Start the Brew:
Press either the right or left START BREW key. The LED for
the selected side will glow. NOTE: The brew can be cancelled at any time by pressing
the BREW STOP key. At the end of the brew
, the brewer will beep. When the TANK HEAT LED goes out, the brewer is ready to run another brew cycle.
Empty the Brew Basket:
Discard the grounds and the paper lter. Rinse the brew
chamber under clear water.
DD-74345-M672 OP MANUAL DUAL SATELLITE BREWERS
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OPERATING INSTRUCTIONS (continued)
WATER FLOW
Fig. 6 Water Flow Diagram
INLET
The INLET VALVE is controlled by a signal from the CONTROL BOARD. If the WATER LEVEL PROBE does not detect water, the inlet solenoid is opened until water is again sensed.
BREW
The BREW VALVE fed by gravity from the hot water tank, and is controlled by a signal from the CONTROL BOARD. The brew valve is opened for a length of time as determined from programmed values. The brew valve discharged through the BREW HEAD. Each half of the brewer is independently controlled.
BYPASS
The BYPASS VALVE fed by gravity from the hot water tank via a standpipe, and is controlled by a signal from the CONTROL BOARD. The bypass valve is opened for a length of time as determined from programmed values. The bypass valve discharges through the BYPASS NOZZLE into the satellite server. Each half of the brewer is independently controlled.
HOT WATER FAUCET
The HOT WATER FAUCET is fed by gravity from the hot water tank.
DD-74345-M672 OP MANUAL DUAL SATELLITE BREWERS
The faucet is spring-loaded closed and manually opened.
The SS-2 Brewer has two independent brewer systems sharing a common hot water tank.
The hot water faucet is fed by the hot water tank, but is otherwise independent of the brewing systems.
NOTE:
Use of the hot water faucet during a brew cycle will not change the delivered volume. However, excessive use of the faucet during brew may lower the brew water temperature.
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CLEANING INSTRUCTIONS
CLEANING INSTRUCTIONS
CAUTION:
BURN HAZARD
Brewing and serving temperatures of coffee are extremely hot. Hot coffee will cause serious skin burns.
WARNING:
SHOCK HAZARD
DO NOT immerse or submerge satellites. Fluid may saturate the insulation and short-circuit the receptacle connectors. Electric shock may cause injury and property damage.
IMPORTANT:
DO NOT use steel wool, sharp objects, or caustic, abrasive or chlorinated cleansers to clean the brewer, brew baskets or satellites.
PROCEDURE: Clean Coffee Brewer
PRECAUTIONS: Press POWER key to OFF. Allow brewer to cool.
FREQUENCY: Daily TOOLS: Mild Detergent, Clean Soft Cloth or Sponge
Bristle Brush
1. Press POWER key to OFF. Allow brewer to cool.
2. Remove satellites.
3. Remove and empty brew baskets.
4. Remove spray disks and gaskets from spray heads
5. Wipe inside of spray head and area around spray head with a soft clean cloth or sponge moistened with clean water.
6. Wash spray disks in a sink using warm water and a mild detergent. A bristle brush may be used to clear clogged spray holes. Rinse spray disks with clean water and allow to air dry.
7. Wash brew baskets in a sink using warm water and a mild detergent. A bristle brush may be used to clean around the wire rack. Rinse with clean water and allow to air dry. Be sure wire racks are properly installed.
8. Remove and drain the drip tray. Rinse in a sink under warm running water. Allow to air dry, then reinstall on brewer.
9. Wipe exterior of brewer and satellites with a soft clean cloth or sponge moistened with clean water.
10. Reinstall gaskets INSIDE brew heads, and then reinstall spray disks.
11. Reinstall brew chambers.
12. Reinstall satellites.
Procedure is complete
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DD-74345-M672 OP MANUAL DUAL SATELLITE BREWERS
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CLEANING INSTRUCTIONS (continued)
PROCEDURE: Clean Satellite
PRECAUTIONS: Drain Satellite before Cleaning FREQUENCY: Twice Weekly TOOLS: Sight Glass Brush, Sanitizer
Soft Clean Cloth, Bucket
1. Remove and drain satellites.
2. Place 1 packet of Sanitizer into 2-1/2 gallons of warm tap water. Pour approximately 1 gallon of sanitizer solution into each satellite. Allow to stand for 2 minutes.
3. Remove the shield cap (large vent) on top of the sight glass.
NOTE: It is not necessary to remove the sight glass unless it
is broken and replacement is required.
4. Run the sight glass brush up and down through the sight glass at least 10 times.
5. Reinstall and tighten the shield cap.
6. Drain sanitizer solution from satellite into the bucket.
7. Disassemble faucet. Brush clean with sanitizer solution.
Reassemble faucet.
8. Install satellite on brewer.
9. Rinse satellites: With an empty brew chamber in place, press the BREW key and run 1 full cycle into each satellite.
10. Drain water from satellites.
Procedure is complete
CAUTION:
BURN HAZARD
Brewing and serving temperatures of coffee are extremely hot. Hot coffee will cause serious skin burns.
WARNING:
SHOCK HAZARD
DO NOT immerse or submerge satellites. Fluid may saturate the insulation and short-circuit the receptacle connectors. Electric shock may cause injury and property damage.
IMPORTANT:
DO NOT use steel wool, sharp objects, or caustic, abrasive or chlorinated cleansers to clean the brewer, brew baskets or satellites.
DD-74345-M672 OP MANUAL DUAL SATELLITE BREWERS
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PROGRAMMING INSTRUCTIONS
Fig. 7 Function Keys
NEW MENU SETTINGS
NOTE:
Time is held in memory and is battery-backed. Clock change should only be necessary for daylight saving time, or if the brewer is moved to another time zone.
For advanced programming features and instructions, refer to PROGRAMMING MANUAL, p/n 74346.
This brewer can be programmed with a personal computer.
Please contact your Bloomeld
Representative for details
Menu Program:
Press POWER key to enter OFF mode. Press and hold 3rd & 6th keys for 3 seconds Advance thru menus by pressing the 1st key Advance thru items by pressing the 3rd key To exit, press 2nd key
Clock Settings:
Press POWER key to enter ON mode Press 3rd & 4th keys at the same time
Check Tank Temperature:
Press POWER key to enter ON mode Press 3rd & 6th keys at the same time
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DD-74345-M672 OP MANUAL DUAL SATELLITE BREWERS
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PROGRAMMING INSTRUCTIONS (continued)
FEATURES
1. Energizing the Brewer: Turn the brewer on by pressing
the POWER key. The brewer will start to ll the tank with the message on the screen “lling…”. With the proper water
supply the tank should be lled in about 2½ minutes. Once lled, the heating element will come on until the proper tank
temperature has been reached, (which will take about 20 minutes on 120-Volt models or about 12 minutes on 120/240 Volt models).
Brewing (Precise Temperature Brewing™ — PTB™): In
2.
regular operating mode, the Satellite Brewer maintains the tank temperature within +/- 1ºF of the brew temperature. Normally this will mean that a brew will be started as soon as the BREW switch is depressed. However, there may be a slight delay if the BREW switch is depressed immediately after a brew has been completed (notably on 120v models). If the tank temperature is below the brew temperature, the brew will be delayed going into the “Brew Wait” mode, with
the brew light ashing, and the message on the screen
heating…”. As soon as the correct temperature is reached the brew will commence with the BREW LED on continuously during the brew. The time remaining in the brew will count down on the display. During the brew if the BREW switch is depressed, it will be ignored. Only if the brew is complete can another brew be started.
To over-ride the Brew Wait Mode, press and hold the
START BREW key for 3 seconds when the brewer is in Brew
Wait mode (i.e. when BREW LED is ashing). The brew will
proceed immediately regardless of water temperature. This feature should only be used when testing water volume, otherwise the brew will proceed with the water below the precise brew temperature.
PRECISE BREWING TEMPERATURE™:
The brew cycle will not start until the water in the tank is at the proper temperature.
If START BREW key is pressed and held for 3 seconds during “Brew Wait” the brew will proceed immediately.
Note: the following safety features prevent multiple unattended brews:
When the BREW LED is on or
ashing, repeated pressing of
the START BREW switch will be ignored, (there will be a beep each time it is pressed).
3. Brew Cancel: To cancel a brew in progress, or to cancel a brew waiting, depress the STOP BREW key: two beeps will
sound and the BREW LED will go out. Water owing to the
brew basket will be stopped immediately, but, if there is already water in the brew basket, it will take a few moments before this drips through as coffee
4. Normal Operation (Non Brewing): When the unit is not brewing, the Brewer maintains the water temperature at the Precise Temperature for Brewing™ (PTB™). The heating element will cycle on and off automatically to maintain this
DD-74345-M672 OP MANUAL DUAL SATELLITE BREWERS
temperature. The TANK HEAT LED will glow any time the heating element is energized.
13
A Brew will only be activated or put in Brew Wait when the BREW LED is off.
Only one brew can be stored in “Brew Wait” at a time.
Page 16
PROGRAMMING (continued)
ON/OFF – Normal Operation (Non Automatic Timer):
To turn the brewer OFF, press the POWER key: 2 beeps will be heard and the brewer will be turned OFF, indicated by all lights being off.
To turn the brewer ON, press the POWER key: 2 beeps will
sound, all lights will ash once,
then the POWER LED will glow. NOTE: The HEAT LED will glow
if the water temperature is too low when the brewer is turned .
5. View Water Temperature in Tank: To view the water temperature on the screen, the brewer must be ON, and not brewing or in the lling mode. Press and hold the 4th key, and depress the 6th key. The actual water temperature will be displayed for 3 seconds.
6. ON/OFF – Automatic Timer Feature:
The factory programmed Satellite Brewer has the automatic
timer turned off. To set the automatic timer, refer to “Time Functions” Menu. If the Automatic Timer feature is programmed off, the brewer can be turned on and off by pressing the POWER key, as noted at left.
When the Automatic Timer feature is programmed ON the
Brewer will turn on and off automatically, at a programmed time, Monday to Friday; with a separate on and off programmed time schedule for Saturday and Sunday.
Temporarily Overriding the Automatic On/Off function:
While in the automatic timed OFF mode, the brewer can be started by depressing the POWER key. The brewer will remain on until the automatic programmed OFF time, when it will turn off and resume normal automatic timed functioning. Similarly, if turned OFF during the automatic timed ON mode the brewer will remain OFF until the next programmed ON time, when it will turn on and resume normal automatic timed functioning.
DD-74345-M672 OP MANUAL DUAL SATELLITE BREWERS
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PROGRAMMING (continued)
7. Automatic Start-Up in Previous Mode:
If the Satellite Brewer automatic timer is OFF (the factory
setting) and power is disconnected, the brewer will start up when power is restored, in the mode it had been in prior to the power disconnection. If the Satellite Brewer has the timer setting ON and power is disconnected, the brewer will start up in the mode that it should be in at the time the power is restored.
8. Brew Volume: The Brewer can have up to 3 different brew volumes on each
side. When a volume other than the standard, or rst brew
volume, is selected, the Brewer will complete that volume
and then automatically reset to the standard, or rst brew
volume.
To view, press the individual volume key. The brew volume
will be displayed on the screen for 3 seconds. If there is
no brew volume for a specic key, the screen will read “no volume prog”, (i.e. no volume programmed).
9. Clock Time – Battery Backup. The Satellite Brewer has a battery
backup system which will maintain the proper time during power failures, or when the brewer is unplugged (even for very prolonged periods of time). Normally there will not be a need to set the time except for Daylight Saving Time changes, or moving the brewer to different time zones.
10. Changing Day and Time: To change time, in the OFF mode, press the 2nd key twice followed by the 1st key twice to access the time change mode. In the time change mode he screen will read “Day:” followed by the current day
setting. Use the 6th key to advance the day, or the 5th key
to reverse.
When day has been properly set, press the 3rd key. The
screen will now read “Time:” with the set time on the screen, the hour and am or pm ashing. Use the 6th key to advance the hour, or the 5th key to reverse, making sure that the am or pm is correct.
When the hour and am/pm is correctly set, press the 3rd key,
and the screen will read “Time:” with the set time on the screen, minutes ashing. As previously, use the 5th or 6th keys to adjust the minutes, and press the 3rd key when
complete. The Brewer will return to the off mode. (Changing
time can also be done in the regular programming mode.)
Brew Volume
The 1st key is the Standard Brew Volume. When a brew volume other than standard brew volume is selected, the Brewer will complete that brew then return to the standard brew volume automatically.
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15
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PROGRAMMING (continued)
The factory programming has the After Hours™ mode turned OFF.
While in the After Hours mode,
the POWER LED will ash
continuously.
Keypadlock™ deters unauthorized operation of the brewer. This feature is OFF in the standard factory settings.
12. After Hours™: The After Hours™ can be programmed to come on from 1 to 6 hours after the last brew. When the Brewer goes into the After Hours™ mode, the water in the tank will be allowed to drop from the normal brewing temperature and will reheat less frequently – this feature saves energy and extend component life. When a START BREW key is pressed the Brewer automatically reverts back to normal operation, heating the water to the Precise Temperature for Brewing™ (PTB™), before starting the brew. (The POWER LED will be on continuously and the
BREW LED will ash until the correct water temperature is
reached.)
13. Pulse or Pre-Infusion Volume Options: If a particular brew volume has utilized the pulse or pre-infusion option, that volume will be displayed with an asterisk (*) after the volume. As an example “Volume#2*” would indicate that the second programmed brew volume has utilized the pulse or pre-infusion program options.
14. Keypadlock™: If the Keypadlock™ feature is activated, there will be no response by the brewer when the keys are pressed (except for the beep after a key is pressed). To temporarily “unlock” the keypad, press and hold the 2nd key for 6 seconds. A beep will sound, indicating the keypad is temporarily “unlocked”, — a brew can be initiated, etc. The keypad will remain unlocked until the brew is completed, then automatically return to keypadlock™ mode. If a brew is not initiated 60 seconds after “unlocking”, the system will time out and return to the “locked” position.
15. View Filter Statistics: To view lter statistics, from the OFF
mode, press and hold the 6th key, and touch the 3rd key to viewTotal Water Volume (TotalVol.) Touch the 3rd key again
to view the lter life (FltrLife:). The percentage of the lter
that has been used will be displayed.
16
DD-74345-M672 OP MANUAL DUAL SATELLITE BREWERS
Page 19
TROUBLESHOOTING SUGGESTIONS
DESCRIPTION OF
PROBLEM
No lights or heat
Unit not plugged in or circuit breaker tripped Restore electric power Power switch OFF Turn power switch ON
POSSIBLE CAUSE SUGGESTED REMEDY
No heat Hi-limit safety tripped
Water level probe corroded Clean water level probe
Brewer overows
Poor ground connection Verify ground connection Dirt in inlet valve or valve damaged Replace inlet valve Brew valve damaged Replace brew valve
Too many paper lters or wrong lter used.
Brew chamber
overows
Chamber discharge hole plugged Clean brew chamber Improper programming Correct programming Connected to wrong voltage Verify supply voltage
Heats slow
Scale build-up on heating elements De-lime hot water tank Damaged heating element Replace element
Slow to ll
Insufcient water pressure
Plugged water line strainer Clean strainer Not properly seated Seat satellite in receptacle
Satellite does not heat
Fuse blown Correct problem, replace fuse Damaged satellite receptacle or wiring Determine/repair damage to satellite Damaged brewer receptacle Repair/replace receptacle
Satellite shorts out Wet insulation
Improper programming Correct programming Also:
Poor coffee quality
Keep brewer and servers clean.
Install a taste and odor lter in water supply, and replace cartridges regularly.
Use a quality coffee with a consistent roast. Use proper grind and amount of coffee per brew.
Allow brewer to cool, verify water level, reset hi-limit
Use one genuine Bloomeld paper lter per
brew
Brewer must be operated on a dedicated water
line. Other equipment on line may be robbing water volume.
Disassemble satellite, allow to dry completely before reassembly
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17
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SERVICING INSTRUCTIONS
CAUTION:
CHEMICAL BURN HAZARD
Deliming chemicals are caustic. Wear appropriate protective gloves and goggles during this procedure. Never siphon deliming chemicals or solutions by mouth.
This operation should only be
performed by qualied and
experienced service personnel.
IMPORTANT: DO NOT spill, splash or pour water or deliming solution into or over any internal component other than the inside of the water tank.
IMPORTANT: DO NOT allow any internal components to come into contact with the deliming solution. Take care to keep all internal components dry.
NOTE: Repeat steps 4 and 7 as required to remove all build­up.
PROCEDURE: Delime the Water Tank
PRECAUTIONS: Disconnect brewer from electric power. Allow brewer to cool.
FREQUENCY: As required (Brewer slow to heat) TOOLS: Deliming Solution
Protective Gloves, Goggles & Apron Mild Detergent, Clean Soft Cloth or Sponge Bristle Brush, Bottle Brush Large Sink (or other appropriate work area)
1. Disconnect brewer from the electrical supply.
2. Remove the brewer top panel, then remove the tank lid assembly. Do not disconnect the tank assembly at this time.
3. Siphon all water from the hot water tank.
4. Mix 10 gallons of deliming solution according to the manufacturer’s directions. Carefully pour the deliming solution into the water tank. Lower the lid assembly back onto the tank. Allow to sit for 30 minutes, or as directed by the chemical manufacturer.
5.
At end of soaking period, reconnect brewer to electrical
power. Install the brew chamber without lter paper or
grounds. Place an empty satellite under the brew chamber. Force a 1-1/2 gallon brew:
a. Press the 1-1/2 gallon key b. Press the brew key, then press and hold the brew key
until a brew is initiated.
Empty the satellite and repeat for the other side.
6. Disconnect brewer from electrical power and allow to cool.
7. Remove lid assembly from tank.
a. Using a stiff bristle brush, scrub internal components to
remove lime and calcium build-up.
b. Thoroughly rinse internal components of lid assembly
with clear water.
c. Store lid assembly in a safe location.
8. Using a stiff bristle brush, scrub exposed portions of the heating element and the inside surfaces of the tank to remove lime and calcium build-up.
9. Siphon all solution from the tank.
DD-74345-M672 OP MANUAL DUAL SATELLITE BREWERS
18
Page 21
SERVICING INSTRUCTIONS (continued)
10. Reinstall tank lid assembly into hot water tank. Make sure the lid gasket is properly in place, then reinstall the hold­down clamps.
11. Remove spray disks and gaskets. Rinse both brew heads with clean water. Using a stiff brush, scrub spray disk to remove any lime or calcium build-up. Reinstall gaskets and spray disks.
13. Reconnect brewer to electrical supply .
14. Install the brew chamber without lter paper or grounds.
15. Place an empty satellite under the brew chamber. Run at
least ve 1-1/2 gallon brew cycles and discard all water
generated at the end of each cycle.
Repeat for the other side.
16. Rinse satellite with clean water. Reinstall one empty satellite under each brew chamber.
Brewer is ready to use.
NOTE: Normally, silicone hoses do not need to be delimed. Should deliming hoses
become necessary, Bloomeld
recommends replacing the hoses.
DD-74345-M672 OP MANUAL DUAL SATELLITE BREWERS
19
Page 22
EXPLODED VIEW CABINET AND EXTERIOR COMPONENTS
20
DD-74345-M672 OP MANUAL DUAL SATELLITE BREWERS
Page 23
PARTS LIST - CABINET AND EXTERIOR COMPONENTS
ITEM PART NO DESCRIPTION QTY
1 COVER TOP HOUSING SS2 1 2 TOP HOUSING WLD ASSY SS2 1 3 BODY WLD ASSY SS2 1
4 BASE WLD ASSY SDS-2 1 5 BTM PLATE WLD ASSY 1
6 PANEL BACK SS2 1 7 PANEL FRONT SS2 1
8
9 BRACKET TANK SUPPORT TOP SS2 2 10 2K-70229 BUSHING SHORTY HEYCO 3 11 D7-72738 SPOUT ASSY 2 12 2E-73046 CONNECTOR WIRED ASSY SDS- 2 13 DD-73077 HANDLE GUIDE L 3 14 2A-73098 LEG 4” BLK PLASTIC W/FLANGE 4 15 2A-73107 FEET RUBBER BLACK 4 16 2K-300102 STRAIN RELIEF 1NPT .375-1 1 17 DD-37512 PLUG HOLE 1 3/8” 1 18 SCREW, PAN, NI #8-32 X 1/4 4
2I-70139 GASKET SPRAY HEAD
19
2I-72215 GASKET SPRAY HEAD 1.5 ID 20 A6-72727 SPRAY HEAD DISC EMBOSSED 2 21 2E-40310 TERM BLOCK 4POLE 75AMP 1 22 DD-71265 FUSEHOLDER 1 23 DD-71266 FUSE 5A 1 24 DD-74323 POWER & CONTROL BOARD ASSY 1 25 DD-75239 KEYPAD SS2 1 26 BRACKET HEAT SINK SS2 2 27 2C-70379 SCREW 8-32X5/16 PH PAN MS 56 28 2C-48748 SCREW 4-40X3/8 PH PAN #F 4 29 2C-73457 NUT 8-32 HEX HEAD KEPS MS 25 30 2C-31243 SCREW 8-32X7/8 PH RD HD 4 31 2A-73362 SPACER .375 OD, .25L 4 32 DD-70049 SCREW 8-32X1/2 PH PAN HD 2 33 WASHER #8 EXT SEMS 6 34 2C-35313 NUT 10-32 HEX MS SS 1 35 2E-73392 HEAT SINK & TRIAC ASSY 1
BRACKET CONTROL BOARD MTG SS2
1
2
ITEM PART NO. DESCRIPTION QTY
36 37 2E-72936 SWITCH ROCKEER ON-OFF .125 1
38 2E-37780 CONTACTOR 3P, 240V, 40A ALT3 1 39 2E-73552 WIRE ASSY WATER LEVEL PRO 1 40 LUG GROUND SOLDERLESS 6-14G 1 41 2B-70466 RACK WIRE BREW CHAMBER 2 42 2C-70115 SCREW 10-32X5/16 HEX HD M 2 43 2C-70467 CLIP BREW BASKET 2 44 2D-73101 CHAMBER BREW .187 HOLD NO 2 45 2R-70112 HANDLE BLACK 2 46 A6-73100 BREW CHAMBER ASSY SS1 .18 2 47 DD-73885 SHIELD DRIP CONTACTOR 1 48 WASHER, FLAT #4 .312 OD 2 49
50 A6-70888 DOOR ACCESS SOLENOID 1 51 DD-75235 PLUG BUTTON 1/2 DIA BLK 1
DD-74345-M672 OP MANUAL DUAL SATELLITE BREWERS
21
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EXPLODED VIEW INTERIOR COMPONENTS
22
DD-74345-M672 OP MANUAL DUAL SATELLITE BREWERS
Page 25
PARTS LIST - INTERIOR COMPONENTS
ITEM PART NO DESCRIPTION QTY
1 DD-74427 SOLENOID SINGLE 120V 1.0 1 2 DD-73778 RETAINING CLIP TANK LID 4 3 2C-73457 NUT 8-32 HEX HEAD KEPS MS 16 4 2I-70147 GASKET TANK COVER 1 5 2K-70154 FTG UNION 1/4X1/4 1 6 2C-70155 NUT 7/16-20 HEX HD BRASS 1 7 DD-75846 TUBE INLET ASSY 9.62 1 8 2C-70512 WASHER SS .035X7/16IDX3/4OD 1 9 2U-71061 FAUCET HOT WATER 1
11 2J-72114 PROBE 8783MCD 1
12 2I-72115 GROMMET 1/4 ID TRANSLUENT 1 13 2I-72390 14 A6-72661 TUBE SIL .312 ID X 27 1
15 2K-73152 ELBOW SPRAYER 1/4 ID 2 16 TANK WELD ASSY 1
DD-73287 ELEM 230V 3000W 2
17
DD-73424UL ELEM HEATING 208V 2750W 2 18 BRACKET SOLENOID VALVE SS2 1 19 SCREW PAN SLT SS 4mm X 8mm 2 20 2I-73309 GASKET TANK HEATER SS2 1
DD-73572 BRKT BYPASS DOUBLE 1 21
N.L.A. BRKT BYPASS DELTROL 1 22 2V-73311 TUBE FILL 90DEG BEND L=22 1 23 DD-73312 THERMO HI-LIMIT DBL POLE 1 24 2P-73318 PLUG TANK LID .510 DIA 2 25 2P-73319 PLUG TANK LID .298 DIA 1 26 2P-73320 PLUG TANK LID .687 DIA 1 27 DD-73325 TANK LID WELDED ASSY SS2 1
28 D7-73314 29 2K-47662 FTG STR BRS 3/8NPT X 3/8IN 1
30 2O-46575 VALVE DRAIN 3/8NPT 1 31 DD-83605 ELBOW MALE 5/8 X 3/8 90 DEG 1 32 DD-73380 TUBE ASSY COPPER TUBE 1 33 DD-83381 KIT DRAIN VALVE ASSY 1 34 2C-73359 WASHER FLARE TANK DRAIN 1 35 DD-73358 PLUG TANK DRAIN SS2 1 36 DD-73357 NUT TANK DRAIN PLUG SS2 1 37 DD-73553 TUBE SIL .375 ID X 72” 1 38 2K-70103 ELBOW OUTLET 2
GROMMET .375 ID TRANSLU­CENT
TUBE, TANK TO VALVE, SIL .50 ID 7.3
1
2
ITEM PART NO DESCRIPTION QTY
39 2A-73384 TUBE SPRAY HEAD 2 3/8” LG 2 40 A6-73537 TUBE SIL .312 ID X 9” LG 3 41 2V-73388 VALVE ADJUST WATER OUTLET 2
42 D7-70699 43 BRACKET BYPASS VALVE 2
44 2C-72148 WASHER LOCK 1/2 ID INT SE 1 45 SCREW 10-32 X 1/2 PH PAN 4 46 2C-35485 NUT 1/4-20 HEX FINISHED 1 48 DD-76934 FTG ELBOW W/EXTENSION 2 49 F4-70409 WASHER BEVELLED 2 50 2I-70152 GASKET ELEM HTG 2 51 2C-73147 WASHER GYLON 1/2 ID 3/4 OD 2 52 2C-72739 NUT TANK FITTING #304 3/4 2 53 2J-73313 PROBE THERMISTOR PASSSIVAT 1 54 D7-73414 SHIELD HI-LIMIT 1 55 2C-73415 NUT 6-32 HEX 1.00 LG ALUM 2 56 2V-70111 TUBE FORMED INLET ASSY 1 57 2V-73027 STRAINER ‘Y’ PLASTIC W/FT 1 58 DD-73571 INSERT SPRAY HEAD SS2 2
WS-83617 VALVE SOL BYPASS ASSY 120V 2
2V-72729 VALVE ADJUST DISPENSING 1 2I-73570 INSERT BYPASS REG SS2 1 A6-73537 TUBE SIL .312 ID X 9 LG 1
59
WS-83618 VALVE SOL DISP ASSY 120V 2
2V-73388 VALVE ADJUST WATER OUTLET 1 2I-73570 INSERT BYPASS REG SS2 1
A6-73537 TUBE SIL .312 ID X 9” LG 1 60 2C-70379 SCREW 8-32X5/16 PH PAN MS 6 61 WASHER FLAT SS #8 2 62 2C-70405 SCREW 6-32X1/4 RD HD M 2 63 DD-74063 GROMMET .510 OD X 250 ID 1 64 2C-72681 WASHER FLT 15/32X1 1/8 1 65 RETAINING TUBE 1 66 BOTTOM PLATE TUBE RETAINER 1 67 DD-74434 TUBE FORMED SS 1 68 DD-74433 TUBE SIL .312 X 6” 1 69 DD-74435 INSUL LYTHERM FAUCET TUBE 1 70 DD-74650 TUBE SIL .312 ID 4.8L 1
TUBE INLET HOSE, SIL .375 ID X 17.25
1
DD-74345-M672 OP MANUAL DUAL SATELLITE BREWERS
23
Page 26
EXPLODED VIEWWIRING DIAGRAM
24
DD-74345-M672 OP MANUAL DUAL SATELLITE BREWERS
Page 27
SATELLITE EXPLODED VIEW, PARTS LIST & WIRING DIAGRAM
L1
N E UT.
45W
SCHEMATIC P/N 73061
SATELLITE ASSEMBLY 9340 120V
ITEM PART NO DESCRIPTION QTY
1 2L-73863 TANK LID ASSY, SRL-DP 1 2 2R-73099 HANDLE SATELLITE TOP 9105 2 5 SCREW, 8-32X3/8” BLK OXIDE 8 6 STIFFENER BRACKET LEFT 1 7 2L-73558 TOP COVER SATELLITE 1 8 FRAME, DECAF (PART OF #9) 1 9 DD-83092 DOOR DECAF & FRAME 1
10 2U-73112 FAUCET W/SG 10” 1
10.01 WS-8600-17 CAP SHIELD VENT HL 1
10.02 WS-8700-25J WASHER UPPER TUBE 1
10.03 WS-8705-11C TUBE SIGHT-GLASS 10IN 1
10.04 WS-8600-20 SHIELD 10 GAUGE 1
10.05 WS-8705-11B WASHER 79ES GASKET W/1/16H 1
10.06 WS-8705-11G SHIELD BASE 1
DD-74345-M672 OP MANUAL DUAL SATELLITE BREWERS
10.08 WS-8600-26 C RING 1
10.09 WS-8600-27 NUT WING #17 ANY B 1
10.10 2U-71460 SEAT CUP TEA DISP FAUCET 1
10.20 WS-8705-11D SHANK ASSEMBLY
12 DD-74326 HANDLE FAUCET GUARD 1
MODEL VOLTS WATTS
9340 120 45
ITEM PART NO DESCRIPTION QTY
13 WS-83172 RECEPTACLE PIN WIRED ASSY 1 14 N.L.A. ELEM HTR SILICON 45W W/TAPE 1 15 D7-73117 INSUL LYTHERM TANK BTM 1 16 2L-73057 BASE POLYPROP INJECT MOLD 1 17 PLATE STIFFENER 1 18 WELDMENT, SATELLITE BODY 1 19 TANK SUB ASSY w/FITTINGS 1 20 TAPE GLASS CLOTH 33 21 THREADLOCK RED A/R 22 2I-70801 SEAL DRAIN FITTING 2 23 TAPE TEFLON 1.74 24 LABEL SATELLITE 1 25 SCREW, PAN PHL 8-32X1/2” 4 26 STIIFENER BRACKET RIGHT 1 27 SCREW, TRS PHL SS 10-32X3/8” 4 28 2I-70812 O-RING 7IDX7 1/4OD X1 1 30 WASHER #10 4 33 2C-73457 NUT 8-32 HEX HEAD KEPS MS 3 34 2M-73132 LABEL CAUTION DO NOT IMMERSE 1
25
Page 28
10 SUNNEN DRIVE, P.O. BOX 430129, St. Louis, MO 63143
telephone: 314-781-2777 fax: 314-781-2714
www.wellsbloomfield.com
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