Bloomfield 9454, 9456 User Manual

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721
OWNERS MANUAL
for
POST-MIX
DISPENSERS
MODELS:
9454 9456
Installation
Operation
Use & Care
Servicing Instructions
Model 9456
3-Flavor
Dispenser
p/n 83188 Rev. C ECN- 12738 M721 040811 cps
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WARRANTY STATEMENT
All electrical equipment manufactured by BLOOMFIELD INDUSTRIES is warranted against defects in materials and workmanship for a period of one year from the date of original installation or eighteen (18) months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser, except that: a. airpots carry a 30 day parts warranty only. b. dispensers; i.e., tea and coffee carry a 90 days parts warranty only, excludes decanters.
THE FOREGOING OBLIGATION IS EXPRESSLY GIVEN IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY EXCLUDED.
BLOOMFIELD INDUSTRIES DIVISION / SPECIALTY EQUIPMENT MANUFACTURING CORPORATION SHALL NOT BE LIABLE FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES FROM ANY CAUSE WHATSOEVER.
This warranty is void if it is determined that upon inspection by an Authorized Service Agency that the equipment has bee n modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God.
SERVICE POLICY AND PROCEDURE GUIDE
ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, overload protectors, or fuse replacements unless warranted conditions are the cause.
2. All problems due to operation at voltages other than specified on equipment nameplates; conversion to correct voltage must be the customer’s responsibility.
3. All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams supplied with the equipment.
4. Replacement of items subject to normal wear, to include such items as knobs and light bulbs. Normal maintenance
functions including adjustment of thermostats, microswitches,
and replacement of fuses and indicating lights are not
covered under warranty.
5. All problems due to inadequate water supply, such as
fluctuating, or high or low water pressure.
6. All problems due to mineral/calcium deposits, or
contamination from chlorides/chlorines. De-liming is considered a preventative maintenance function and is not covered by warranty.
It also does not apply if the serial nameplate has been removed or unauthorized service personnel perfor m service. The prices charged by Bloomfield Industries for its products are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Bloomfield Industries Authorized Service Agency or one of its sub-agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest Authorized Service Agency, transportation charges prepaid, for services.
In addition to restrictions contained in this warranty, specific limitations are shown below (Additional W arranty Exclusions). Bloomfield Industries Authorized Service Agencies are located in principal cities.
This warranty is valid in the United States and void elsewhere. Please consult your classified telephone directory or your food service equipment dealer; or, for information and other details concerning warranty, write to:
Phone: (775) 689-5700 Fax: (888) 492-2783
7. Full use, care and maintenance instructions are supplied with each machine. Those miscellaneous adjustments noted are customer responsibility. Proper attention will prolong the life of the machine.
8. Travel mileage is limited to sixty (60) miles from an authorized Service Agency or one of its sub-agencies.
9. All labor shall be performed during normal working hours. Overtime premium shall be charged to the customer.
10. All genuine Bloomfield replacement parts are warranted for ninety (90) days from date of purchase on non­ warranted equipment. Any use of non-genuine Bloomfield parts completely voids any warranty.
11. Installation, labor and job check-out are not considered warranty.
12. Charges incurred by delays, waiting time or operating restrictions that hinder the service technicians ability to perf orm services are not cov ered by warranty. This includes institutional and correctional facilities.
Service Parts Department
Bloomfield Industries
P.O. Box 280
Verdi, NV 89439
SHIPPING DAMAGE CLAIMS PROCEDURE
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery. IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This must be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Bloomfield Industries cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
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TABLE OF CONTENTS
WARRANTY STATEMENT xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 5 AGENCY LISTING INFORMATION 5 INSTALLATION INSTRUCTIONS 6 OPERATION 8 CLEANING INSTRUCTIONS 11 TROUBLESHOOTING SUGGESTIONS 14 SERVICING INSTRUCTIONS 16 Deliming Instructions 19 EXPLODED VIEWS 20 SERVICE PARTS LIST 25 WIRING DIAGRAMS 26
SPECIFICATIONS
MODEL STYLE VOLTS WATTS AMPS
9454 2-FLAVOR
120 VAC 1ø 1500W 12.5A
9456 3-FLAVOR
Thank You for purchasing this Bloomfield Industries appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use, care for and maintain or repair the appliance in a manner which will ensure its optimum perf ormance.
POWER SUPPLY
CORD
NEMA 5-15P
PLUMBING: ¼" O.D. flared flexible tubing tapped from a ¼" or larger potable cold water supply DIMENSIONS: 9¾" wide x 22½" deep x 26¾" high SHIPPING WEIGHT:
Model 9454 - 51 pounds Model 9456 - 65 pounds
APPLICABILITY
This manual applies to the following Bloomfield Industries products: Café Elite™ Models 9454 and 9456
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FEAT U R E S AN D OP E RATIN G CO N T ROLS
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FEATURES AND OPERATING CONTROLS (continued)
ITEM DESCRIPTION COMMENTS
1 WATER TANK 2 WATER LEVEL PROBES SENSE HIGH AND LOW WATER LEVELS
DISPENSER WATER SUPPLY
3
TUBES 4 WATER TANK FILL TUBE 5 VENT / OVERFLOW 6 HEATING ELEMENT 1500 WATT ELEMENT TO HEAT WATER IN TANK 7 DRAIN FITTING DRAIN WATER TANK 8 WATER TANK COVER SHOWN OPEN
DOOR / ILLUMINATED
9
DISPLAY
10 PRODUCT HOPPER HOPPER ASSY FOR 9454 & 9456 DIFFER 11 HEATER CONTROL SWITCH "ON" TO DISPENSE HOT BEVERAGE
DISPENSE TEMP MODE
12
SELECT SWITCH
WATERLINE / PORTABLE
13
SELECT SWITCH
14 KEYPAD KEYPAD FOR 9454 & 9456 DIFFER 15 POWER SWITCH LOCATION OF SWITCH FOR 9454 & 9456 DIFFER 16 BLENDER ASSEMBLY QTY OF BLENDERS FOR 9454 & 9456 DIFFER
9456 SHOWN. FOR 9454, CENTER TUBE IS BLANKED
SHOWN OPEN - DOOR ASSY FOR 9454 & 9456 DIFFER
ALLOWS LEFT DISPENSER TO DISPENSE COLD BEVERAGE
SWITCH TO "PORTABLE" WHEN NOT CONNECTED TO WATER SUPPLY
17 DISPENSE / FLUSH SWITCH "FLUSH" TO CLEAN DISPENSER 18 TANK FILL INDICATOR USED DURING PORTABLE OPERATION ONLY 19 DRIP TRAY ASSEMBLY REMOVABLE FOR EASY CLEANING 20 AUGER DRIVE PIN QTY OF DRIVES FOR 9454 & 9456 DIFFER 21 VACUUM PORT QTY OF PORTRS FOR 9454 & 9456 DIFFER 22 DISPENSE WATER OUTLET QTY OF OUTLETS FOR 9454 & 9456 DIFFER 23 RICH / LEAN ADJUSTMENT QTY OF ADJUSTMENTS FOR 9454 & 9456 DIFFER
WHIPPER BLADES SHOWN WITH BLENDER HOUSING REMOVED
24 25 DATA PLATE MAKE/MODEL/SER.NO., VOLTS/AMPS INFORMATION
WATER SUPPLY
26
CONNECTION
27 POWER CORD 120VAC, NEMA 5-15P
QTY OF BLENDERS FOR 9454 & 9456 DIFFER
WHEN USED IN WATERLINE MODE
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FEATURES AND OPERATING CONTROLS (continued)
INTERNAL COMPONENTS
ITEM DESCRIPTION COMMENTS
30 WHIPPER MOTORS 31 AUGER MOTOR 32 VENT "TEE" 33 DISPENSE SOLENOIDS
TEMPERATURE CONTROL
34
THERMOSTAT
35 HI-LIMIT THERMOSTAT OVER-TEMP PROTECTION 36 WATER FILL SOLENOID SUPPLIES WATER TANK 37 COLD WATER "TEE" COLD BEVERAGE, LEFT DISPENSER ONLY 38 TRANSFORMER FOR FRONT DOOR LIGHTING 39 VACUUM BLOWER & MOTOR 9454 HAS TWO TUBES ONLY 40 DRAIN LINE FITTING DRAIN EWATER TANK 41 COLD BEV WATER SOLENOID AUX WATER SUPPLY IN COLD/HOT MODE 42 CIRCUIT BOARD CONTROLS WATER LEVEL, DISPENSE SYSTEMS
9454 QTY=2, 9456 QTY= 3
CONTROLS HEATING ELEMENT
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PRECAUTIONS AND GENERAL INFORMATION
WARNING: ELECTRIC SHOCK HAZARD
All servicing requiring access to non-insulated components must be performed by qualified service personnel. Do not open any access panels which require the use of tools.
Failure to heed this warning can result in electrical shock.
WARNING: INJURY HAZARD
All installation procedures must be performed by qualified personnel with full knowledge of all applicable electrical and plumbing codes. Failure could result in property damage and personal injury.
WARNING: ELECTRIC SHOCK HAZARD
Dispenser must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock can cause death or serious Injury.
WARNING: BURN HAZARD
This appliance dispenses very hot liquid. Serious bodily injury from scalding can occur from contact with dispensed liquids.
This appliance is intended for commercial use only. This appliance is intended for use to dispense beverage
products for human consumption. No other use is recommended or authorized by the manufacturer or its agents.
This appliance is intended for use in commercial establishments, where all operators are familiar with the appliance use, limitations and associated hazards. Operating instructions and warnings must be read and unde r s to od by all operators and users.
Except as noted, this piece of equipment is made in the USA and has American sizes on hardware. All metric conversions are approximate and can vary in size.
Trouble shooting guides, component views and parts lists are included for general reference, and are intended for use by qualified service personnel.
This manual should be considered a permanent part of this appliance. The manual must remain with the appliance if it is sold or moved to another location.
This dispenser is listed under UL file E9253. This dispenser is listed under CSA file LR21315-65. This brewer meets
operated and maintained in accordance with the enclosed instructions.
Standard 18 only when installed,
AGENCY LISTING INFORMATION
CAUTION:
ELECTRICAL DAMAGE
DO NOT plug in or energize this appliance until all Installation Instructions are read and followed. Damage to the Brewer will occur if these instructions are not follo wed.
CAUTION:
BURN HAZARD
Exposed surfaces of the appliance and any associated beverage container may be HOT to the touch, and can cause serious burns.
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INSTALLATION
READ THIS CAREFULLY BEFORE STARTING THE INSTALLATIO N
IMPORTANT:
To enable the installer to make a quality installation and to minimize installation time, the following suggestions and tests should be done before the actual unit installation is started:
CAUTION:
ELECTRICAL
DO NOT plug in or energize this appliance until all Installation Instructions are read and followed. Damage to the Brewer will occur if these instructions are not followed.
IMPORTANT: This equipment must be installed to comply with applicable federal, state and local plumbing codes and ordinances.
NOTE: Water supply inlet line must mee t cer tain minimum criteria to insure successful operation of the brewer. Bloomfield recommends 1/4" copper tubing for installation of less than 12 feet and 3/8" for more than 12 feet from a 1/2" water supply line.
DAMAGE
Unpack the unit. Inspect all components for completeness and condition. Ensure that all packing materials have been removed from the unit.
Read all instructions in this manual carefully before starting installation of this fryer. READ AND UNDERSTAND ALL LABELS AND DIAGRAMS ATTACHED TO THE DISPENSER.
Carefully account for all components and accessories before discarding packing materials: 1 ea. LID ASSEMBLY 1 ea. DRIP TRAY ASSEMBLY 1 ea. HOPPER MOUNTING TRAY 2 ea. HOPPER ASSEMBLY (9454) or 3 ea. HOPPER ASSEMBLY (9456) 1 ea. PRODUCT LABEL SHEET 1 ea. LITERATURE PACKAGE
Store these components in a convenient place for later use:
LEVELING THE UNIT
Set dispenser in its operating location. Level the dispenser. A spirit level should be placed on the top of the unit, at the edge, as a guide when making level adjustments.
PLUMBER’S INSTALLATION INSTRUCTIONS Brewer must be connected to a POTABLE WATER, COLD
WATER line. Flush water line before connecting to Brewer.
DO NOT use a saddle valve with a self-piercing tap for the water line connection. Such a tap can become restricted by waterline debris. For systems that must use a saddle tap, shut off the main water supply and drill a 3/16” (minimum) tap for the saddle connection, in order to insure an ample water supply. Remember to flush the line prior to installing the saddle.
The brewer must be installed on a water line with average pressure between 20 PSI and 90 PSI. If your water pressure exceeds 90 PSI at anytime, a pressure regulator must be installed in the water supply line to limit the pressure to not more than 90 PSI in order to avoid damage to lines and solenoid.
A water shut-off valve should be installed on the incoming water line in a convenient location (Use a low restriction type valve, such as a 1/4-turn ball valve, to avoid loss of water flow thru the valve.
A water line strainer (not provided; ¼" flare "y" strainer available separately as p/n SA9052) must be installed in the supply line, between the shutoff valve and inlet f itting. Note FLOW arrow marking on strainer body.
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INSTALLATION (continued)
NSF requires that the brewer be able to be moved for cleaning underneath. A flex line or loops of copper tubing will satisfy this requirement. See Figure 2 below.
Fig. 2 Water Supply Installation
Flush the incoming waterline to remove any foreign particles that may be in the line. Run water through the line into a sink or bucket.
In some areas, local codes require a backflow preventer (check valve) to be installed on the inlet water line. If a backflow preventer is used, you must install a water hammer arrester in the incoming line, between the backflow preventer and the brewer inlet, as far away from the brewer as space will allow. This will relieve the excessive back pressures that can cause faucet leaks and solenoid malfunctions.
ELECTRICIAN’S INSTALLATION INSTRUCTIONS
REFER TO ELECTRICAL SPECIFICATIONS - Page 1 Check the nameplate to determine correct electrical service required for the Brewer to be installed.
IMPORTANT: Before connecting to electricity, make sure automatic brewers are connected to the water supply.
Models 9454 &9456 are equipped with a cord and plug. They require a 115 - 125 volt 20 amp circuit (50/60 Hz, 2 wire plus ground, with NEMA 5-15R or 5-20R Receptacle).
WARNING:
SHOCK HAZARD
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or serious injury.
IMPORTANT:
Supply power must match nameplate for voltage and phase. Connecting to the wrong voltage will damage the brewer or result in decreased performance. Such damage is not covered by warranty.
IMPORTANT: Do not connect brewer to electrical power until you are ready to fill the tank. See instructions on page 8.
IMPORTANT:
The ground prong of the plug is part of a system designed to protect you from electrical shock in the event of internal damage. Never cut off the ground prong nor twist a blade to fit an existing receptacle. Contact a licensed electrician to install the proper circuit and receptacle.
GROUND
PIN
NEMA 5-15P
PLUG
NEMA 5-15R
RECEPT ACLE
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OPERATION
CAUTION:
BURN HAZARD
Exposed surfaces of dispenser and any container may be HOT to the touch, and can cause serious burns.
Dispensed liquid may be hot to the touch and may cause burns on contact.
CAUTION:
BURN HAZARD
Hot water in the tank can cause severe burns. Allow machine to cool before moving or servicing. DO NOT tip or move machine when water in tank is hot.
IMPORTANT:
Verify that unit is connected to a water supply, and that the water supply is turned ON before connecting the unit to electrical power.
OPERATING MODES
TO DISPENSE
LEFT / CENTER / RIGHT
HOT / HOT / HOT
COLD / HOT / HOT WA TERLINE ONLY
COLD / COLD / COLD
WATER SUPPLY
SWITCH POSITION
WATERLINE OR
PORTABLE
WATERLINE OR
PORTABLE
SELECTOR SWITCH
POSITIONS
HEATER ON
HOT / HOT
HEATER ON COLD / HOT
HEATER OFF
HOT / HOT
IMPORTANT: Dispensers used to dispense both hot and cold drinks, must be connected to a cold waterline. Porta b le un its have no means of providing two different water temperatures,
INITIAL SET-UP: WATERLINE-CONNECTED DISPENSERS
1. Turn POWER switch OFF. Turn WATERLINE / PORTABLE switch to WATERLINE Turn HEATER switch OFF. Set the COLD/HOT / HOT/HOT switch as required Turn DISPENSE / FLUSH switch to flush
2. Connect unit to electrical power. Turn POWER switch ON. Tank will begin filling.
3. When the tank is full, turn the HEATER switch ON. Place tank cover on water tank.
4. Place an empty container under the left dispensing nozzle. Press and hold left dispense key for several seconds. Discard all water generated. Repeat for center (9456 only) and right dispense nozzles.
5. Turn DISPENSE / FLUSH switch to DISPENSE.
6. Fill and install the PRODUCT HOPPERS (see page 10).
7. Close front door. Install the drip tray assembly. When water reaches serving temperature, dispenser is ready to use.
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OPERATION (continued)
INITIAL SET-UP: PORTABLE DISPENSERS
1. Turn POWER switch OFF. Turn WATERLINE / PORTABLE switch to PORTABLE Turn HEATER switch OFF. Turn COLD/HOT / HOT/HOT switch to HOT/HOT Turn DISPENSE / FLUSH switch to flush
2. Add water to tank. NOTE: To avoid an overflow when the water bottle is installed, fill only until water touches the LOW WATER probe.
3. Fill water bottle (SUPPLIED BY OTHERS). Invert water bottle and insert in tank.
4. Connect unit to electrical power. Turn POWER switch ON. Turn the HEATER switch ON. Place tank cover on water tank.
5. Place an empty container under the left dispensing nozzle. Press and hold left dispense key for several seconds. Discard all water generated. Repeat for center (9456 only) and right dispense nozzles.
6. Turn DISPENSE / FLUSH switch to DISPENSE.
7. Fill and install the PRODUCT HOPPERS (see page 10).
8. Close front door. Install the drip tray assembly. When water reaches serving temperature, dispenser is ready to use.
IMPORTANT:
The heating element will be damaged if it is energized without sufficient water. The element must be covered with water at all times it is in operation. When the REFILL TANK WHEN ON light glows, the bottle is empty. The tank is approximately half-full. Refill the water bottle promptly to avoid damaging the heating element.
CAUTION:
BURN HAZARD
Exposed surfaces of dispenser and any container may be HOT to the touch, and can cause serious burns.
CAUTION:
BURN HAZARD
DO NOT fill water bottle with hot water. Splashing hot water can cause burns.
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OPERATION (continued)
NOTE: Hoppers and
motors for various products are essentially identical. In a cold / hot dispensing mode, the cold product must be placed in the left dispenser only. Otherwise, product may be placed in and dispensed from either hopper.
SUGGESTION: For easy identification of the hopper contents, a 2” strip of “frosty” tape placed on the front of the hopper is a handy place to write the contents name.
NOTE: Keep front door closed when operating dispenser. This prevents excessive steam and humidity from entering the hopper compartment.
FILL PRODUCT HOPPERS
1. Hoppers and covers should be thoroughly washed and dried. Examine hoppers for completeness and proper assembly prior to placing them into service.
2. Fill the hopper with the desired product powder and install the hopper cover.
3. Apply the appropriate label to the door assembly, above the touch pad keys, from the provided sheet of labels. Additional labels are available from your Authorized Bloomfield Distributor.
INSTALL PRODUCT HOPPERS
1. Manually position the U-Shaped clevis HORIZONTALLY so that it will engage with the drive motor drive pin when it is installed in the hopper compartment. See illustration below.
2. Press the appropriate selection key to position the motor drive pin VERTICALLY so that it will engage with the hopper clevis without interfering with the hopper sliding to its full rear position.
3. Insert the hopper mounting tray by setting it over the mounting lugs, then pulling it as far forward as it will go. The tray should lay flat against the bottom of the dispenser inner cavity.
4. Slide the hopper against the side rail of the mounting plate. Slightly lift up the front of the hopper while pushing it back until the back edge of the hopper slips under the mounting lug on the rear floor of the inner compartment.
NOTE: In the illustration, the clevis and drive pin are shown rotated and engaged. To install the hopper, the clevis should be horizontal, and the drive pin vertical.
5. Place cup under blender spout, dispense and discard a serving from each hopper to prime the system.
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CLEANING INSTRUCTIONS
PROCEDURE: Daily Cleaning - Dispenser
PRECAUTIONS: Avoid splashing hot water from tank FREQUENCY: Daily TOOLS: Mild Detergent, Clean Soft Cloth or Sponge
1. Open front door. Turn the DISPENSE / FLUSH switch to the FLUSH position
2. Place a large cup under the right dispensing spout. Press and hold the left dispense button, for approximately 10 seconds.
3. Repeat Setp 2 for the center (9456 only) and right dispensing systems.
4. Return the DISPENSE / FLUSH selector to the DISPENSE position. Discard all water generated.
5. Wipe the outer surfaces of the dispenser with a clean cloth dampened with warm water and mild detergent. Rinse by wiping with a clean cloth dampened with warm water.
6. Remove, empty and reinstall drain pan.
Procedure is complete
CAUTION:
BURN HAZARD
Hot water in the tank can cause severe burns. Allow machine to cool before moving or servicing. DO NOT tip or move machine when water in tank is hot.
CAUTION:
SHOCK HAZARD
Do not submerge dispenser in water. Do not pour or splash water into cabinet, keypad or front door.
IMPORTANT:
DO NOT use steel wool, sharp objects, or caustic, abrasive or chlorinated cleansers to clean dispenser or hoppers.
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CLEANING INSTRUCTIONS (continued)
CAUTION:
BURN HAZARD
Hot water in the tank can cause severe burns. Allow machine to cool before moving or servicing. DO NOT tip or move machine when water in tank is hot.
CAUTION:
SHOCK HAZARD
Do not submerge dispenser in water. Do not pour or splash water into cabinet, keypad or front door.
IMPORTANT:
DO NOT use steel wool, sharp objects, or caustic, abrasive or chlorinated cleansers to clean dispenser or hoppers.
PROCEDURE: Weekly Cleaning & Sanitizing
PRECAUTIONS: Disconnect dispenser from electric power and allow to cool. Avoid splashing hot water from tank
FREQUENCY: Weekly TOOLS: Small Flat-Blade Screwdriver
Bottle Brush of Stiff Bristle Brush Mild Detergent, Clean Soft Cloth or Sponge
1. Disconnect dispenser from electric power and allow to cool. Open front door.
FOR EACH DISPENSING STATION:
2. Remove the blender housing assembly:
a. Remove funnel cap: Lift cap straight up. Some twisting may be necessary. b. Turn blender housing 1/4 turn clockwise while pulling away from blender base. c. Disassemble funnel, diverter and cap from blender housing.
3. Remove whipper blade:
Pull whipper blade straight off of the motor shaft. Note the flat portion of the motor shaft, and how it relates to the center D-hole in the whipper blade.
4. Remove the O-ring and seal: Slide the O-ring off motor shaft.
Using a small, flat-blade screwdriver, work blender seal from blender base and off of motor shaft.
5. Wash all parts of the mixing system with a solution of
one ounce of a mild dishwashing detergent or sanitizer in one gallon of 110ºF warm water.
6. Using a bottle brush, completel y clean the blender base.
Rinse in clean warm water.
7. Wipe area around blender base with a clean cloth dampened
with warm water and mild detergent. Rinse by wiping with a clean cloth dampened with warm water.
8. Reassemble components in reverse order.
Procedure is complete
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CLEANING INSTRUCTIONS (continued)
PROCEDURE: Weekly Cleaning - Hoppers
PRECAUTIONS: None FREQUENCY: Weekly, or as necessary TOOLS: Mild Detergent, Clean Soft Cloth or Sponge
1. When refilling hopper, inspect auger spring, star wheel and inside of hopper for a "crusty" buildup.
2. When necessary, disassemble hopper and wash all parts in a sink with warm water and mild detergent.
3. Rinse parts in clear water and allow to air dry.
4. Reassemble product hopper. Fill product hopper with product and install in dispenser.
5. Place cup under dispensing spout, dispense and discard a serving from each hopper to prime the system.
Procedure is complete
CAUTION:
BURN HAZARD
Hot water in the tank can cause severe burns. Allow machine to cool before moving or servicing. DO NOT tip or move machine when water in tank is hot.
IMPORTANT:
DO NOT use steel wool, sharp objects, or caustic, abrasive or chlorinated cleansers to clean dispenser or hoppers.
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TROUBLESHOOTING SUGGESTIONS
CAUTION: SHOCK HAZARD
Opening access panels may expose uninsulated electrical components. Disconnect dispenser from electrical power before removing any panel. Do not attempt to repair or replace components without first unplugging the power cord. Use caution when adjusting water flow rates or testing voltages with power applied to the unit. Electrical shock can cause injury or death.
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION DISPENSER WILL NOT WORK
DISPENSER DOES NOT DISPENSE WATER
DISPENSER WILL NOT FILL
DISPENSER OVERFLOWS
DISPENSER FLOW ERRATIC
DISPENSER WILL NOT START WHEN BUTTON(S) ARE PRESSED
Line cord not plugged into outlet. Connect line cord to outlet Outlet has no power. Check / reset circuit breaker Power switch not ON Turn power switch ON Wiring damaged or loose connection Check wiring for condition and tightness Power switch damaged Replace power switch Water supply not turned on Turn water supply valve ON Water tank not filled See installation procedure Wire not connected Check wire connections Flow control on valve closed Open flow control, see richer / leaner
Water inlet valve plugged Water inlet valve defective Replace water inlet valve
Power switch not ON Turn power switch ON Water supply not ON Open water supply valve Stuck or frozen inlet valve Remove valve coil, gently lift off valve
Defective water inlet valve Replace inlet valve Defective control board Replace control board Sensor probe bent and touching tank Straighten bent probe Inlet valve does not fully close Remove valve coil, gently lift off valve
Defective inlet valve Replace inlet valve. Wire off sensor probe connection Reconnect wire Defective sensor probe Replace sensor and/or control board Sensor probes not positioned
Diverter not in Blender spout Insert Diverter in spout Blender spout partially clogged Clean spout Power switch not ON Turn power switch ON Keypad ribbon cable loose Check ribbon cable connection Loose or disconnected wires Check for loose wires Keypad switch defective Replace keypad
procedure Disassemble and clean inlet valve.
dome and diaphragm, clean diaphragm
dome and diaphragm, clean diaphragm
Check vertical position of sensor probes
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TROUBLESHOOTING SUGGESTIONS (continued)
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION WATER DRIPS OR FLOWS OUT
SPOUT WITH POWER OFF
DISPENSES WATER, BUT NOT PRODUCT
DISPENSES COLD SERVING
DISPENSER DOES NOT START (DISPENSER IS HEATING)
PRODUCT PLUGS UP MIXING FUNNEL
DISPENSER DOES NOT MIX OR WHIP DRINK
WISKERING ON PRODUCT ELBOW
UNPLEASANT TASTE (Burnt Plastic taste in finished product)
Foreign particles inside dispense valve Remove valve coil, gently lift off valve
Torn diaphragm in dispenser valve Replace diaphragm Defective dispense valve Replace dispense valve Inlet valve not completely closing Clean inlet valve/diaphragm Hopper empty Refill hopper with product Hopper not engaged with auger motor See OPERATION page 10 Defective product motor Replace product motor Loose wires Check for loose wires Broken hopper stub shaft Replace stub shaft Broken auger motor shaft pin
Flush switch not in UP position Place switch in DISPENSE position Full initial heat up period needed
(10-20 minutes). Heater or control board wires not
connected Defective thermostat Replace thermostat Heater defective Replace Heater Control board defective Replace cpntrol board Defective keypad switch Replace keypad switch assembly Disconnected wires Connect loose wires "Dry Spots" occurring in the mixing
funnel Defective whipper motor Replace whipper motor Whipper blade missing Replace whipper blade Loose whipper motor wire
Vacuum motor failure Replace blower motor Vacuum wheel clogged Clean wheel Vacuum inlet screan clogged Clean inlet port Water tank needs neutralizing Add 6 oz. pure lemon juice to water
dome and diaphragm, clean diaphragm
Replace pin
Allow enough time for initial heat up cycle 10 - 20 minutes
Connect wires
Increase water flow
Connect loose wires
tank, let stand over night, rinse with clear water. Refill with water resume normal use of unit
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SERVICING INSTRUCTIONS
CAUTION:
SHOCK HAZARD
Opening access panels may expose uninsulated electrical components. Disconnect dispenser from electrical power before removing any panel. Do not attempt to repair or replace components without first unplugging the power cord. Use caution when adjusting water flow rates or testing voltages with power applied to the unit. Electrical shock can cause injury or death.
HOT WATER ADJUSTMENT The desired taste of product being served is obtained by
adjusting the water flow screw . NOTE: When making the adjustment the selector switch must be
in the HOT/HOT position. Each blender system has its own hot water dispense valve for
located behind the blender assembly.
1. Locate the Phillips head screw with the white washer behind the screw. This is the water flow adjustment.
2. RICHER (less water): Turn the screw head clockwise and press the screw head firmly onto the white washer.
LEANER (More water): Turn the screw head counter­ clockwise and press the screw head firmly onto the white washer.
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SERVICING INSTRUCTIONS
COLD WATER ADJUSTMENT
The dispenser can dispense both hot and cold beverage only when connected to a water line with the water supply valve open. Cold product is available from the left dispenser only, and only when the COLD/HOT, HOT/ HOT selector switch is set in COLD/HOT position.
1. Unplug power cord.
2. Remove right and left side panel. The cold water adjustment is part of the inlet valve assembly. After panel has been removed, plug the power cord back in and turn the power switch ON.
3. RICHER (less water): Decrease the water flow by turning the screw on the flow adjustment valve clockwise (requires 5/32” hex key ). This results in less water in the mixture.
LEANER (more water): Increase the water flow by turning the screw on the flow adjustment valve counter-clockwise.
4. After adjustments are complete, unplug the power cord, reassemble the side panels and plug the power cord back in. Unit is now ready for normal operation.
CAUTION:
SHOCK HAZARD
Opening access panels may expose uninsulated electrical components. Disconnect dispenser from electrical power before removing any panel. Do not attempt to repair or replace components without first unplugging the power cord. Use caution when adjusting water flow rates or testing voltages with power applied to the unit. Electrical shock can cause injury or death.
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SERVICING INSTRUCTIONS (continued)
REPLACE PRODUCT DELIVERY AUGER
Before attempting major changes, such as installing a different rate product delivery auger, consult your product supplier for recommendations as to the required ratio product weight per volume of water. See the chart below for auger spring delivery rates.
p/n PRODUCT DELIVERY
S6729
S8501
AUGER SPRING
LESS PRODUCT
AUGER SPRING
STANDARD DELIVERY
GRAMS
OUNCE OF WATER
2.4 to 4.0
4.1 to 4.6
S3271
AUGER SPRING
MORE PRODUCT
4.7 to 6.3
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SERVICING INSTRUCTIONS (continued)
PROCEDURE: Delime the Water Tank
PRECAUTIONS: Disconnect brewer from electric power. Allow brewer to cool.
FREQUENCY: As required (Brewer slow to heat) TOOLS: Deliming Solution
Protective Gloves, Goggles & Apron Mild Detergent, Clean Soft Cloth or Sponge Bristle Brush, Bottle Brush Large Sink (or other appropriate work area)
1. Unplug power cord. Turn off the water shut-off valve and disconnect the water supply line from the brewer inlet fitting.
2. Remove the tank cover or water bottle assembly.
3. Mix 2 quarts of deliming solution according to the manufacturer’s directions. Carefully pour the deliming solution into the water tank. Allow to sit for 30 minutes, or as directed by the manufacturer.
4. At end of soaking period, drain deliming solution. Using a stiff bristle brush, scrub the heating element and interior of the water tank to remove lime and calcium build-up. Rinse with clean water. Drain all rinse water from the tank.
5. Reconnect disp enser to electrical supply and reconnect water supply.
CAUTION:
CHEMICAL BURN HAZARD
Deliming chemicals may be caustic. Wear appropriate protective gloves and goggles during this procedure. Never siphon deliming chemicals or solutions by mouth. This operation should only be performed by qualified and experienced service personnel.
IMPORTANT:
DO NOT spill, splash or pour water or deliming solution into or over any internal component other than the inside of the water tank.
IMPORTANT:
DO NOT allow any internal components to come into contact with the deliming solution. Take care to keep all internal components dry.
NOTE: Repeat steps 4 thru 5 as required to remove all scale and lime build-up.
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EXPLODED VIEWS
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EXPLODED VIEWS (continued)
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EXPLODED VIEWS (continued)
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EXPLODED VIEWS (continued)
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EXPLODED VIEWS (continued)
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SERVICE PARTS LIST
Nut w/ Lockwasher S0311 Nut, Nylon 1/2-13 S0313 Nut, Hex SS 6-32 x 5/15 S0316 Nut, NS 4-40 SS S0343 Screw SS 6-32 x 1/4 S0434 Screw SS 6-32 x 3/8 S0435 Screw SS 10-32 x 3/8 S0444 Washer SS .187 ID S0514 Washer SS .500 ID S0518 Washer Nylon .171 ID S0536 Panel Assy, Left Side S10036 Bracket, Vac (Model 9454) S10060 Harness LNC/Relay S10191 Elbow, Hopper Outlet S10394 Ballast, 7W 12V S10512 Cover, Ballast S10543 Vavle, Solenoid 120V S10658 Transformer 115/230V 25A S10709 Fuse, 1A 250V, Axial Leads S11141 Fuse Assy 1Amp S11142 Diverter, Spout S11594 Kit, Disp. Valve (for S1330) S1160 Switch, Heater
ON/OFF S1327
Valve, Disp S1330 Knob S1335 Cap, Drain S1347 Nut, Brass 61F 1/4 x 1/4 S1351 Hose Clamp S1369 Plug, Drain Tubing S1443 Whipper Motor S1728 Clevis S1755 Auger Motor S1943 Cable Mount S2012 Cable Tie S2013 Switch,
WATER LINE/PPORTABLE S2017
Stub Shaft S2042 Blower Motor S2316 Bushing, Flange ND-14 S2319 Hose Clamp S2380 Tinnerman, 1/2 OD S2558 Coil, 120V S2841 Connector S2850 Elbow, Female S2951 Nut w/ Collar, Jaco #P-PG-4 S3043 Switch,
FLUSH/DISPENSE S3091
Auger Spring (Heavy 4.7-3.3 gr) S3271 Kit, Repair Inlet Valve S3305 Plate, Regulator Mounting S3308 Base, Blender S3345 Mixing Chamber S3346 Seal S3347 Fitting, Plastic “Y” S3399 Fitting, Vend Valve S3410 Whipper Blade S3436 Hinge, Half-Loose Leaf S3448 Tubing, Drain S3461 Power Cord S3693 Strain Relief S3694 Whipper Spacer S3814 Washer, Rubber S4089 O-Ring S4211 Thermostat, Hi-Limit S5084 Overflow S5336 Inlet tube S5337 Thermostat, Temp Control S5611 Boot, Toggle Switch S6145
Sensor Board S6317 Foot Bumper (pk 10) S6334 Spacer, Hopper S6335 Slinger, Whipper S6340 Nut, Hopper Bearing S6363 Elbow S6367 Hopper Bearing, Modified S6374 Funnel S6399 Fitting, Plastic “T” 3/8 S6440 Water Line, 1/4 x 16-3/4 S6442 Waterline tubing S6522 Auger Spring (Light 2.4-4.0 gr) S6729 Cover Assy, Portable S6805 Light Bulb (Fuse Shaped) S7006 Inlet Valve S7213 Blower Housing S7430 Blower Wheel (P-18) Header, Ribbon Cable, 4-Pin S7720 Flow Adjuster S8321 Indicator Light S8347 Transformer S8493 Auger Spring (Std 4.1-4.6 gr) S8501 Bracket, Prod Motor Mounting S8517 Switch,
HOT/COLD HOT/HOT S8539
Panel, Top Assy S8564 Tubing Assy (Model 9456) S8570 Flow Adjust Valve S8576 Stand Tube S8584 Wiring Harness (New Style) S8589 Support, Circuit Board S8626 Strain Relief S8637 Plate/Vent Tube Assy S8653 Funnel Cap S8775 Tubing, Silicone (18”) S8785 Fitting, SS “T” 1/4 NPT S8797 Kit, Relay Board Upgrade S8806 Plug S8860 Heater S8861 Fitting, Cabinet Drain S8862 Cable S8864 Probe Assy S8870 Agitator Wheel S8871 Tubing Assy (Model 9454) S8877 Tab, Faston Adapter 187 S8889 Harness, Door Light Direct S8890 Hopper Mounting Tray (9454) S8990 Label,
CLEANING INSTRUCTIONS S9097
Adjuster, Water S9184 Restrictor Flow Cap S9236 Hopper Only (Mod.9454,Rt) S9247 Hopper Only (Mod.9454,Lf) S9248 Hopper Only (Mod.9456) S9249 Harness, Door/Timer LG S9252 Bushing, Flared S9347 Block, Flow Adj Assy S9422 Membrane Switch (Mod. 9454) S9448 Membrane Switch (Mod.9456) S9449 Washer, Fiber S9489 Board, PC Relay Assy S9820 Blower, Vacuum Assy S9895 Magnet, Door S9898 Lampholder S9918 Lamp, Fluorescent S9920 Bracket, Vac (Model 9456) S9930 Tank S9964 Plate, Door Liner S9975
Panel, Right Side S9976 Hopper Mounting Tray (9456) S9984 Waterline Strainer SA 9052 Door, Plastic 83052 Nut, Hex 6-32 83393 Screw, 8-32 x 1/4 83394 Lockwasher, Internal SS #8 83395 Drip Tray Assy 83460 Door Shell, Metal 83472 Fitting Comp to FPT 83484 Fitting Comp to MPT 83485 Kit, Upgrade Tank Fitting 83598 Kit, Tank Drain 83655 Door Assy (Mod. 9454) 83663 Door Assy (Mod. 9456) 83665 Kit, Lamp/Ballast/Fuse 83756 Door Complete, Metal 9454 84118 Door Complete, Metal 9456 84119
ACCESSORIES Faceplate, Clear S8475 Faceplate, Cappucino 83975 Faceplate, Cafe Elite 82319 3# Hopper Assy (Model 9456) S9032 5# Hopper Assy, Rt (Mod.9454) S9348 5# Hopper Assy, Lt(Mod.9454) S9349 Lid, Hopper (Model 9454) S9349 Lid, Hopper (Model 9456) S9622 Bottled Water Kit 6543 Vent Spout Assy, Portable Bottle S8351 Cap, Bottle S8352 Label, Hot Flavor Designation S8947
Flavor Label (pk 18) Amaretto 82964 Hot Chocolate 82965 Iced 82966 Decaf 82967 White Chocolate 82968 Hazel Nut 82969 American Almond 82970 Cappucino 82971 Hot Cocoa 82972 Coffee 82973 Mocha 82974 Banana Nut 82975 French Vanilla 82976 Espresso 82977 Irish Creme 82978 Hot Cider 82979 Choc. Raspberry 82980 Vanilla Cream 82981 Sugar Free 82982
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WIRING DIAGRAM
9454
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9456
WIRING DIAGRAM
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Bloomfield Industries proudly supports CFESA
Commercial Food Equipment Service Association
Bloomfield Industri es, Inc. Division of Carrier Commercial Refrigeration
In US and Canada
Telephone: 775-689-5700 Fax: Fax:
888-492-2783 800-356-5142 ()
for orders only
website: www.wellsbloomfield.com
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