Bloomfield 9454, 9456 User Manual

721
OWNERS MANUAL
for
POST-MIX
DISPENSERS
MODELS:
9454 9456
Installation
Operation
Use & Care
Servicing Instructions
Model 9456
3-Flavor
Dispenser
p/n 83188 Rev. C ECN- 12738 M721 040811 cps
WARRANTY STATEMENT
All electrical equipment manufactured by BLOOMFIELD INDUSTRIES is warranted against defects in materials and workmanship for a period of one year from the date of original installation or eighteen (18) months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser, except that: a. airpots carry a 30 day parts warranty only. b. dispensers; i.e., tea and coffee carry a 90 days parts warranty only, excludes decanters.
THE FOREGOING OBLIGATION IS EXPRESSLY GIVEN IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY EXCLUDED.
BLOOMFIELD INDUSTRIES DIVISION / SPECIALTY EQUIPMENT MANUFACTURING CORPORATION SHALL NOT BE LIABLE FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES FROM ANY CAUSE WHATSOEVER.
This warranty is void if it is determined that upon inspection by an Authorized Service Agency that the equipment has bee n modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God.
SERVICE POLICY AND PROCEDURE GUIDE
ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, overload protectors, or fuse replacements unless warranted conditions are the cause.
2. All problems due to operation at voltages other than specified on equipment nameplates; conversion to correct voltage must be the customer’s responsibility.
3. All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams supplied with the equipment.
4. Replacement of items subject to normal wear, to include such items as knobs and light bulbs. Normal maintenance
functions including adjustment of thermostats, microswitches,
and replacement of fuses and indicating lights are not
covered under warranty.
5. All problems due to inadequate water supply, such as
fluctuating, or high or low water pressure.
6. All problems due to mineral/calcium deposits, or
contamination from chlorides/chlorines. De-liming is considered a preventative maintenance function and is not covered by warranty.
It also does not apply if the serial nameplate has been removed or unauthorized service personnel perfor m service. The prices charged by Bloomfield Industries for its products are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Bloomfield Industries Authorized Service Agency or one of its sub-agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest Authorized Service Agency, transportation charges prepaid, for services.
In addition to restrictions contained in this warranty, specific limitations are shown below (Additional W arranty Exclusions). Bloomfield Industries Authorized Service Agencies are located in principal cities.
This warranty is valid in the United States and void elsewhere. Please consult your classified telephone directory or your food service equipment dealer; or, for information and other details concerning warranty, write to:
Phone: (775) 689-5700 Fax: (888) 492-2783
7. Full use, care and maintenance instructions are supplied with each machine. Those miscellaneous adjustments noted are customer responsibility. Proper attention will prolong the life of the machine.
8. Travel mileage is limited to sixty (60) miles from an authorized Service Agency or one of its sub-agencies.
9. All labor shall be performed during normal working hours. Overtime premium shall be charged to the customer.
10. All genuine Bloomfield replacement parts are warranted for ninety (90) days from date of purchase on non­ warranted equipment. Any use of non-genuine Bloomfield parts completely voids any warranty.
11. Installation, labor and job check-out are not considered warranty.
12. Charges incurred by delays, waiting time or operating restrictions that hinder the service technicians ability to perf orm services are not cov ered by warranty. This includes institutional and correctional facilities.
Service Parts Department
Bloomfield Industries
P.O. Box 280
Verdi, NV 89439
SHIPPING DAMAGE CLAIMS PROCEDURE
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery. IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This must be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Bloomfield Industries cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
xi
TABLE OF CONTENTS
WARRANTY STATEMENT xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 5 AGENCY LISTING INFORMATION 5 INSTALLATION INSTRUCTIONS 6 OPERATION 8 CLEANING INSTRUCTIONS 11 TROUBLESHOOTING SUGGESTIONS 14 SERVICING INSTRUCTIONS 16 Deliming Instructions 19 EXPLODED VIEWS 20 SERVICE PARTS LIST 25 WIRING DIAGRAMS 26
SPECIFICATIONS
MODEL STYLE VOLTS WATTS AMPS
9454 2-FLAVOR
120 VAC 1ø 1500W 12.5A
9456 3-FLAVOR
Thank You for purchasing this Bloomfield Industries appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use, care for and maintain or repair the appliance in a manner which will ensure its optimum perf ormance.
POWER SUPPLY
CORD
NEMA 5-15P
PLUMBING: ¼" O.D. flared flexible tubing tapped from a ¼" or larger potable cold water supply DIMENSIONS: 9¾" wide x 22½" deep x 26¾" high SHIPPING WEIGHT:
Model 9454 - 51 pounds Model 9456 - 65 pounds
APPLICABILITY
This manual applies to the following Bloomfield Industries products: Café Elite™ Models 9454 and 9456
1
FEAT U R E S AN D OP E RATIN G CO N T ROLS
2
FEATURES AND OPERATING CONTROLS (continued)
ITEM DESCRIPTION COMMENTS
1 WATER TANK 2 WATER LEVEL PROBES SENSE HIGH AND LOW WATER LEVELS
DISPENSER WATER SUPPLY
3
TUBES 4 WATER TANK FILL TUBE 5 VENT / OVERFLOW 6 HEATING ELEMENT 1500 WATT ELEMENT TO HEAT WATER IN TANK 7 DRAIN FITTING DRAIN WATER TANK 8 WATER TANK COVER SHOWN OPEN
DOOR / ILLUMINATED
9
DISPLAY
10 PRODUCT HOPPER HOPPER ASSY FOR 9454 & 9456 DIFFER 11 HEATER CONTROL SWITCH "ON" TO DISPENSE HOT BEVERAGE
DISPENSE TEMP MODE
12
SELECT SWITCH
WATERLINE / PORTABLE
13
SELECT SWITCH
14 KEYPAD KEYPAD FOR 9454 & 9456 DIFFER 15 POWER SWITCH LOCATION OF SWITCH FOR 9454 & 9456 DIFFER 16 BLENDER ASSEMBLY QTY OF BLENDERS FOR 9454 & 9456 DIFFER
9456 SHOWN. FOR 9454, CENTER TUBE IS BLANKED
SHOWN OPEN - DOOR ASSY FOR 9454 & 9456 DIFFER
ALLOWS LEFT DISPENSER TO DISPENSE COLD BEVERAGE
SWITCH TO "PORTABLE" WHEN NOT CONNECTED TO WATER SUPPLY
17 DISPENSE / FLUSH SWITCH "FLUSH" TO CLEAN DISPENSER 18 TANK FILL INDICATOR USED DURING PORTABLE OPERATION ONLY 19 DRIP TRAY ASSEMBLY REMOVABLE FOR EASY CLEANING 20 AUGER DRIVE PIN QTY OF DRIVES FOR 9454 & 9456 DIFFER 21 VACUUM PORT QTY OF PORTRS FOR 9454 & 9456 DIFFER 22 DISPENSE WATER OUTLET QTY OF OUTLETS FOR 9454 & 9456 DIFFER 23 RICH / LEAN ADJUSTMENT QTY OF ADJUSTMENTS FOR 9454 & 9456 DIFFER
WHIPPER BLADES SHOWN WITH BLENDER HOUSING REMOVED
24 25 DATA PLATE MAKE/MODEL/SER.NO., VOLTS/AMPS INFORMATION
WATER SUPPLY
26
CONNECTION
27 POWER CORD 120VAC, NEMA 5-15P
QTY OF BLENDERS FOR 9454 & 9456 DIFFER
WHEN USED IN WATERLINE MODE
3
FEATURES AND OPERATING CONTROLS (continued)
INTERNAL COMPONENTS
ITEM DESCRIPTION COMMENTS
30 WHIPPER MOTORS 31 AUGER MOTOR 32 VENT "TEE" 33 DISPENSE SOLENOIDS
TEMPERATURE CONTROL
34
THERMOSTAT
35 HI-LIMIT THERMOSTAT OVER-TEMP PROTECTION 36 WATER FILL SOLENOID SUPPLIES WATER TANK 37 COLD WATER "TEE" COLD BEVERAGE, LEFT DISPENSER ONLY 38 TRANSFORMER FOR FRONT DOOR LIGHTING 39 VACUUM BLOWER & MOTOR 9454 HAS TWO TUBES ONLY 40 DRAIN LINE FITTING DRAIN EWATER TANK 41 COLD BEV WATER SOLENOID AUX WATER SUPPLY IN COLD/HOT MODE 42 CIRCUIT BOARD CONTROLS WATER LEVEL, DISPENSE SYSTEMS
9454 QTY=2, 9456 QTY= 3
CONTROLS HEATING ELEMENT
4
PRECAUTIONS AND GENERAL INFORMATION
WARNING: ELECTRIC SHOCK HAZARD
All servicing requiring access to non-insulated components must be performed by qualified service personnel. Do not open any access panels which require the use of tools.
Failure to heed this warning can result in electrical shock.
WARNING: INJURY HAZARD
All installation procedures must be performed by qualified personnel with full knowledge of all applicable electrical and plumbing codes. Failure could result in property damage and personal injury.
WARNING: ELECTRIC SHOCK HAZARD
Dispenser must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock can cause death or serious Injury.
WARNING: BURN HAZARD
This appliance dispenses very hot liquid. Serious bodily injury from scalding can occur from contact with dispensed liquids.
This appliance is intended for commercial use only. This appliance is intended for use to dispense beverage
products for human consumption. No other use is recommended or authorized by the manufacturer or its agents.
This appliance is intended for use in commercial establishments, where all operators are familiar with the appliance use, limitations and associated hazards. Operating instructions and warnings must be read and unde r s to od by all operators and users.
Except as noted, this piece of equipment is made in the USA and has American sizes on hardware. All metric conversions are approximate and can vary in size.
Trouble shooting guides, component views and parts lists are included for general reference, and are intended for use by qualified service personnel.
This manual should be considered a permanent part of this appliance. The manual must remain with the appliance if it is sold or moved to another location.
This dispenser is listed under UL file E9253. This dispenser is listed under CSA file LR21315-65. This brewer meets
operated and maintained in accordance with the enclosed instructions.
Standard 18 only when installed,
AGENCY LISTING INFORMATION
CAUTION:
ELECTRICAL DAMAGE
DO NOT plug in or energize this appliance until all Installation Instructions are read and followed. Damage to the Brewer will occur if these instructions are not follo wed.
CAUTION:
BURN HAZARD
Exposed surfaces of the appliance and any associated beverage container may be HOT to the touch, and can cause serious burns.
5
INSTALLATION
READ THIS CAREFULLY BEFORE STARTING THE INSTALLATIO N
IMPORTANT:
To enable the installer to make a quality installation and to minimize installation time, the following suggestions and tests should be done before the actual unit installation is started:
CAUTION:
ELECTRICAL
DO NOT plug in or energize this appliance until all Installation Instructions are read and followed. Damage to the Brewer will occur if these instructions are not followed.
IMPORTANT: This equipment must be installed to comply with applicable federal, state and local plumbing codes and ordinances.
NOTE: Water supply inlet line must mee t cer tain minimum criteria to insure successful operation of the brewer. Bloomfield recommends 1/4" copper tubing for installation of less than 12 feet and 3/8" for more than 12 feet from a 1/2" water supply line.
DAMAGE
Unpack the unit. Inspect all components for completeness and condition. Ensure that all packing materials have been removed from the unit.
Read all instructions in this manual carefully before starting installation of this fryer. READ AND UNDERSTAND ALL LABELS AND DIAGRAMS ATTACHED TO THE DISPENSER.
Carefully account for all components and accessories before discarding packing materials: 1 ea. LID ASSEMBLY 1 ea. DRIP TRAY ASSEMBLY 1 ea. HOPPER MOUNTING TRAY 2 ea. HOPPER ASSEMBLY (9454) or 3 ea. HOPPER ASSEMBLY (9456) 1 ea. PRODUCT LABEL SHEET 1 ea. LITERATURE PACKAGE
Store these components in a convenient place for later use:
LEVELING THE UNIT
Set dispenser in its operating location. Level the dispenser. A spirit level should be placed on the top of the unit, at the edge, as a guide when making level adjustments.
PLUMBER’S INSTALLATION INSTRUCTIONS Brewer must be connected to a POTABLE WATER, COLD
WATER line. Flush water line before connecting to Brewer.
DO NOT use a saddle valve with a self-piercing tap for the water line connection. Such a tap can become restricted by waterline debris. For systems that must use a saddle tap, shut off the main water supply and drill a 3/16” (minimum) tap for the saddle connection, in order to insure an ample water supply. Remember to flush the line prior to installing the saddle.
The brewer must be installed on a water line with average pressure between 20 PSI and 90 PSI. If your water pressure exceeds 90 PSI at anytime, a pressure regulator must be installed in the water supply line to limit the pressure to not more than 90 PSI in order to avoid damage to lines and solenoid.
A water shut-off valve should be installed on the incoming water line in a convenient location (Use a low restriction type valve, such as a 1/4-turn ball valve, to avoid loss of water flow thru the valve.
A water line strainer (not provided; ¼" flare "y" strainer available separately as p/n SA9052) must be installed in the supply line, between the shutoff valve and inlet f itting. Note FLOW arrow marking on strainer body.
6
INSTALLATION (continued)
NSF requires that the brewer be able to be moved for cleaning underneath. A flex line or loops of copper tubing will satisfy this requirement. See Figure 2 below.
Fig. 2 Water Supply Installation
Flush the incoming waterline to remove any foreign particles that may be in the line. Run water through the line into a sink or bucket.
In some areas, local codes require a backflow preventer (check valve) to be installed on the inlet water line. If a backflow preventer is used, you must install a water hammer arrester in the incoming line, between the backflow preventer and the brewer inlet, as far away from the brewer as space will allow. This will relieve the excessive back pressures that can cause faucet leaks and solenoid malfunctions.
ELECTRICIAN’S INSTALLATION INSTRUCTIONS
REFER TO ELECTRICAL SPECIFICATIONS - Page 1 Check the nameplate to determine correct electrical service required for the Brewer to be installed.
IMPORTANT: Before connecting to electricity, make sure automatic brewers are connected to the water supply.
Models 9454 &9456 are equipped with a cord and plug. They require a 115 - 125 volt 20 amp circuit (50/60 Hz, 2 wire plus ground, with NEMA 5-15R or 5-20R Receptacle).
WARNING:
SHOCK HAZARD
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or serious injury.
IMPORTANT:
Supply power must match nameplate for voltage and phase. Connecting to the wrong voltage will damage the brewer or result in decreased performance. Such damage is not covered by warranty.
IMPORTANT: Do not connect brewer to electrical power until you are ready to fill the tank. See instructions on page 8.
IMPORTANT:
The ground prong of the plug is part of a system designed to protect you from electrical shock in the event of internal damage. Never cut off the ground prong nor twist a blade to fit an existing receptacle. Contact a licensed electrician to install the proper circuit and receptacle.
GROUND
PIN
NEMA 5-15P
PLUG
NEMA 5-15R
RECEPT ACLE
7
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