Bloomfield 8718 Service Manual

BLOOMFIELD INDUSTRIES
10 SUNNEN DRIVE
St. Louis, MO 63143
telephone: 314-781-2777
fax: 314-781-2714
www.wellsbloomfield.com
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Place this chapter in the Beverage Section of the Equipment Manual
OWNERS MANUAL
COFFEE BREWERS
MODELS:
8718 8738
Includes:
Installation
Operation
Use & Care
Servicing Instructions
This instruction is for the
exclusive use of licensees
and employees of
McDonalds Systems, Inc.
Model 8718 Brewer
with optional
8900-series glass decanters
p/n 2m-75937 Rev. F M913 090408 rms
WARRANTY STATEMENT
All electrical equipment manufactured by WELLS BLOOMFIELD, LLC is warranted against defects in materials and workmanship for a period of one year from the date of original installation or eighteen (18) months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser, except that: a. airpots carry a 30 day parts warranty only. b. dispensers; i.e., tea and coffee carry a 90 days parts warranty only, excludes decanters.
THE FOREGOING OBLIGATION IS EXPRESSLY GIVEN IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY EXCLUDED.
WELLS BLOOMFIELD, LLC FOR INDIRECT, INCIDENTAL OR DAMAGES OR LOSSES FROM ANY CAUSE WHATSOEVER.
This warranty is void if it is determined that upon inspection by an Authorized Service Agency that the equipment has been modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God.
SHALL
NOT BE LIABLE
CONSEQUENTIAL
It also does not apply if the serial nameplate has been removed or unauthorized service personnel perform service. The prices charged by Bloomfield Industries for its products are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Bloomfield Authorized Service Agency or one of its sub-agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest Authorized Service Agency, transporta­tion charges prepaid, for services.
In addition to restrictions contained in this warranty, specific limitations are shown below (Additional Warranty Exclusions). Bloomfield Industries Authorized Service Agencies are located in principal cities.
This warranty is valid in the United States and void elsewhere. Please consult your classified telephone directory or your food service equipment dealer; or, for information and other details concerning warranty, write to:
Phone: (314) 781-2777 Fax: (314) 781-2714
SERVICE POLICY AND PROCEDURE GUIDE
ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, overload protectors, or fuse replacements unless warranted conditions are the cause.
2. All problems due to operation at voltages other than specified on equipment nameplates; conversion to correct voltage must be the customer’s responsibility.
3. All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams supplied with the equipment.
4. Replacement of items subject to normal wear, to include such items as knobs and light bulbs. Normal maintenance
functions including adjustment of thermostats, micro switches,
and replacement of fuses and indicating lights are not
covered under warranty.
5. All problems due to inadequate water supply, such as
fluctuating, or high or low water pressure.
6. All problems due to mineral/calcium deposits, or
contamination from chlorides/chlorines. De-liming is considered a preventative maintenance function and is not covered by warranty.
7. Full use, care and maintenance instructions are supplied with each machine. Those miscellaneous adjustments noted are customer responsibility. Proper attention will prolong the life of the machine.
8. Travel mileage is limited to sixty (60) miles from an authorized Service Agency or one of its sub-agencies.
9. All labor shall be performed during normal working hours. Overtime premium shall be charged to the customer.
10. All genuine Bloomfield replacement parts are warranted for ninety (90) days from date of purchase on non­ warranted equipment. Any use of non-genuine Bloomfield parts completely voids any warranty.
11. Installation, labor and job check-out are not considered warranty.
12. Charges incurred by delays, waiting time or operating restrictions that hinder the service technicians ability to perform services are not covered by warranty. This includes institutional and correctional facilities.
Service Parts Department
Wells Bloomfield, LLC
10 Sunnen Drive
St. Louis, MO 63143
913 75937 Owners Manual McDonalds Decanter Brewer 8718 & 8738
SHIPPING DAMAGE CLAIMS PROCEDURE
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery. IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This must be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Wells Bloomfield cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
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TABLE OF CONTENTS
WARRANTY STATEMENT xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 3 AGENCY LISTING INFORMATION 3 INSTALLATION INSTRUCTIONS 4 OPERATION 6 BREWING COFFEE 8 CLEANING INSTRUCTIONS 9 TROUBLESHOOTING SUGGESTIONS 10 SERVICING INSTRUCTIONS 11 Deliming Instructions 16 EXPLODED VIEW & PARTS LIST 18 SERVICE KITS 19 WIRING DIAGRAMS 22
INTRODUCTION
Thank You for purchasing this Bloomfield Industries coffee brewer. Proper installation, professional operation and consistent maintenance of this appliance will ensure
that it gives you the very best performance and a long, economical service life. This manual contains the information needed to properly install this appliance, and to use, care for
and maintain or repair the appliance in a manner which will ensure its optimum performance.
SPECIFICATIONS
STYLE MODEL VOLTS
3 Warmer Automatic
Coffee Brewer
with Hot
Water Faucet
8718
8738
export model
120/240 VAC
220-240 VAC
50/60 Hz
WATTS AMPS
3800 watts
3800 watts
APPLICABILITY
This manual applies to the following Bloomfield Industries products: 8718 8738
913 75937 Owners Manual McDonalds Decanter Brewer 8718 & 8738
1
20 amp
20 amps
POWER SUPPLY
REQUIRED
(not provided)
3-Wire (L1, L2, Neut)
plus Gnd
2-Wire (L1, L2)
Plus Gnd
FEATURES AND OPERATING CONTROLS
Fig. 1 Features and Operating Controls
913 75937 Owners Manual McDonalds Decanter Brewer 8718 & 8738
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PRECAUTIONS AND GENERAL INFORMATION
WARNING: Electric Shock Hazard
All servicing requiring access to non-insulated components must be performed by qualified service personnel. Do not open any access panels which require the use of tools. Failure to heed this warning can result in electrical shock.
WARNING: Injury Hazard All installation procedures must be performed by qualified personnel with full knowledge of all applicable electrical and plumbing codes. Failure could result in prope rty damage and personal injury.
WARNING Electric Shock Hazard
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or serious Injury.
WARNING: Burn Hazard This appliance dispenses very hot liquid. Serious bodily injury from scalding can occur from contact with dispensed liquids.
This appliance is intended for commercial use only. This appliance is intended for use to brew beverage products
for human consumption, and to hold brewed beverage at temperature for serving. No other use is recommended or authorized by the manufacturer or its agents.
This appliance is intended for use in commercial establishments, where all operators are familiar with the appliance use, limitations and associated hazards. Operating instructions and warnings must be read and understood by all operators and users.
Except as noted, this piece of equipment is made in the USA and has American sizes on hardware. All metric conversions are approximate and can vary in size.
The following trouble shooting, component views and parts lists are included for general reference, and are intended for use by qualified service personnel.
This manual should be considered a permanent part of this appliance. The manual must remain with the appliance if it is sold or moved to another location.
AGENCY LISTING INFORMATION
Model 8718 brewer is and
This brewer meets
Standard 4 only when installed,
listed under UL file E9253.
CAUTION:
EQUIPMENT DAMAGE
DO NOT plug in or energize this appliance until all Installation Instructions are read and followed. Damage to the Brewer will occur if these instructions are not followed.
CAUTION:
BURN HAZARD
Exposed surfaces of the appliance, brew chamber and decanter may be HOT to the touch, and can cause serious burns.
operated and maintained in accordance with the enclosed instructions.
913 75937 Owners Manual McDonalds Decanter Brewer 8718 & 8738
3
STD 4
INSTALLATION
READ THIS CAREFULLY BEFORE STARTING THE INSTALLATION
IMPORTANT:
To enable the installer to make a quality installation and to minimize installation time, the following suggestions and tests should be done before the actual unit installation is started:
CAUTION:
EQUIPMENT DAMAGE
DO NOT plug in or energize this appliance until all Installation Instructions are read and followed. Damage to the Brewer will occur if these instructions are not followed.
CAUTION:
UNSTABLE
EQUIPMENT HAZARD
It is very important for safety and for proper operation that the brewer is level and stable when standing in its final operating position. Provided adjustable, non-skid legs must be installed at each corner of the unit. Failure to do so will result in movement of the brewer which can cause personal Injury and/ or damage to brewer.
NOTE: Water supply inlet line must meet certain minimum criteria to insure successful operation of the brewer. Bloomfield recommends 1/4" copper tubing for installation of less than 12 feet and 3/8" for more than 12 feet from a 1/2" water supply line.
REFER TO EXPLODED VIEWS PAGES 18 thru 22 FOR COMPONENT NAMES/NUMBERS
Unpack the unit. Inspect all components for completeness and condition. Ensure that all packing materials have been removed from the unit.
Verify that the Spray Head Gasket and Spray Disk are properly installed.
LEVELING THE UNIT
Verify that an adjustable leg is installed at each corner of the brewer, and that a rubber foot is installed on each leg.
Set Brewer in its operating location. Level the Brewer. A spirit level should be placed on the top of the unit, at the edge, as a guide when making level adjustments.
Level the unit from left to right and front to back by turning the adjustable feet. Be sure all four feet touch the counter to prevent tipping.
PLUMBER’S INSTALLATION INSTRUCTIONS
IMPORTANT: This equipment must be installed to comply with all applicable federal, state and local plumbing codes and ordinances; specifically: The Basic Plumbing Code of Building Officials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).
Brewer should be connected to a POTABLE WATER, COLD WATER line. Flush water line before connecting to Brewer.
DO NOT use a saddle valve with a self-piercing tap for the water line connection. Such a tap can become restricted by waterline debris. For systems that must use a saddle tap, shut off the main water supply and drill a 3/16” (minimum) tap for the saddle connection, in order to insure an ample water supply. Remember to flush the line prior to installing the saddle.
The brewer must be installed on a water line with average pressure between 20 PSI and 90 PSI. If your water pressure exceeds 90 PSI at anytime, a pressure regulator must be installed in the water supply line to limit the pressure to not more than 90 PSI in order to avoid damage to lines and solenoid.
A water shut-off valve should be installed on the incoming water line in a convenient location (Use a low restriction type valve, such as a 1/4-turn ball valve, to avoid loss of water flow thru the valve.
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INSTALLATION (continued)
The water line must terminate in a 3/8" MNTP quick-disconnect fitting, which will connect to the provided flex line. See Figure 2 below.
Fig. 2 Water Supply Installation
In some areas, local codes require a backflow preventer (check valve) to be installed on the inlet water line. If a backflow preventer is used, you must install a water hammer arrester in the incoming line, between the backflow preventer and the brewer inlet, as far away from the brewer as space will allow. This will relieve the excessive back pressures that can cause faucet leaks and solenoid malfunctions.
ELECTRICIAN’S INSTALLATION INSTRUCTIONS
REFER TO ELECTRICAL SPECIFICATIONS - Page 1 Check the nameplate to determine correct electrical service required for the Brewer to be installed.
IMPORTANT: Before connecting to electricity, make sure automatic brewers are connected to the water supply and tank is filled.
Remove front panel to access terminal block. Model 8717 requires a 120/240 volt 3-wire (L1, L2, Neut) plus
Gnd 30 amp circuit. Model 8737 requires a 2-wire (L1, L2) plus Gnd 30 amp circuit. Flexible conduit is recommended for electrical connection to
allow brewer to be moved for cleaning underneath. Flexible or rigid conduit must be connected to the brewer with a
suitable strain relief (provided by electrical contractor).
WARNING:
SHOCK HAZARD
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or serious injury.
IMPORTANT:
Supply power must match nameplate for voltage and phase. Connecting to the wrong voltage will damage the brewer or result in decreased performance. Such damage is not covered by warranty.
IMPORTANT: Do not connect brewer to electrical power until you are ready to fill the tank. See instructions on page 6.
IMPORTANT: The ground lug of the brewer must be connected to a suitable building ground.
913 75937 Owners Manual McDonalds Decanter Brewer 8718 & 8738
Fig. 3 120/240 Volt Terminal Block
5
OPERATION
Fig. 4 Brewer Operation Diagram
IMPORTANT:
Tank must be full of water before connecting brewer to electrical power. Heating elements will be damaged if allowed to operate without being fully submerged in water. Damage caused by operating the brewer without water in the tank is NOT COVERED BY WARRANTY.
A. START-UP
For initial start-up, or if the brewer has not been used for an extended period of time:
Be sure spray disk and brew gasket are properly installed in the brew head.
Be sure the water supply is properly connected and the water supply valve is turned ON.
Be sure the WATER TANK IS FILLED BEFORE energizing the tank heater THE WATER TANK MUST
BE FILLED. Place an empty decanter under the brew head. With the TANK HEATER SWITCH OFF, press the START BREW SWITCH. Run at least three full brew cycles, or until water flows from the brew head. When water stops dripping, empty the container.
Once the tank is full of water, press the TANK HEATER SWITCH to ON. The heating elements will begin heating the water in the tank. When the water has reached the proper temperature, the “READYTO BREW” light will go glow.
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WATER HEATER
Water temperature is sensed by a thermobulb inserted into the water tank. This temperature signal is fed to the thermostat, which controls line power to the heating element.
The setpoint temperature is adjustable at the thermostat.
The element is protected from over­temperature by a hi-limit thermostat.
WATER FLOW
AUTOMATIC OPERATION
Pressing BREW button energizes the solenoid valve, allowing water from an external water supply to flow into the basin pan and then into the hot water tank. This forces an identical amount of hot water out of the tank and through the spray head into the brew chamber
The solenoid uses a flow control device so that flow is consistent between 20 p.s.i. and 90 p.s.i.
Length of time the solenoid is open is controlled by the timer.
HOT WATER FAUCET The faucet water coil is submerged in the hot
water tank and draws heat from the brew water. Water going to the water coil is not controlled by the solenoid valve.
The faucet is at supply water pressure any time the faucet shut-off valve is OPEN.
OPERATION (continued)
Fig. 5 Heat Control Diagram
913 75937 Owners Manual McDonalds Decanter Brewer 8718 & 8738
Fig. 6 Water Flow Diagram
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