Bloomfield 8718 Service Manual

BLOOMFIELD INDUSTRIES
10 SUNNEN DRIVE
St. Louis, MO 63143
telephone: 314-781-2777
fax: 314-781-2714
www.wellsbloomfield.com
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Place this chapter in the Beverage Section of the Equipment Manual
OWNERS MANUAL
COFFEE BREWERS
MODELS:
8718 8738
Includes:
Installation
Operation
Use & Care
Servicing Instructions
This instruction is for the
exclusive use of licensees
and employees of
McDonalds Systems, Inc.
Model 8718 Brewer
with optional
8900-series glass decanters
p/n 2m-75937 Rev. F M913 090408 rms
WARRANTY STATEMENT
All electrical equipment manufactured by WELLS BLOOMFIELD, LLC is warranted against defects in materials and workmanship for a period of one year from the date of original installation or eighteen (18) months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser, except that: a. airpots carry a 30 day parts warranty only. b. dispensers; i.e., tea and coffee carry a 90 days parts warranty only, excludes decanters.
THE FOREGOING OBLIGATION IS EXPRESSLY GIVEN IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY EXCLUDED.
WELLS BLOOMFIELD, LLC FOR INDIRECT, INCIDENTAL OR DAMAGES OR LOSSES FROM ANY CAUSE WHATSOEVER.
This warranty is void if it is determined that upon inspection by an Authorized Service Agency that the equipment has been modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God.
SHALL
NOT BE LIABLE
CONSEQUENTIAL
It also does not apply if the serial nameplate has been removed or unauthorized service personnel perform service. The prices charged by Bloomfield Industries for its products are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Bloomfield Authorized Service Agency or one of its sub-agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest Authorized Service Agency, transporta­tion charges prepaid, for services.
In addition to restrictions contained in this warranty, specific limitations are shown below (Additional Warranty Exclusions). Bloomfield Industries Authorized Service Agencies are located in principal cities.
This warranty is valid in the United States and void elsewhere. Please consult your classified telephone directory or your food service equipment dealer; or, for information and other details concerning warranty, write to:
Phone: (314) 781-2777 Fax: (314) 781-2714
SERVICE POLICY AND PROCEDURE GUIDE
ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, overload protectors, or fuse replacements unless warranted conditions are the cause.
2. All problems due to operation at voltages other than specified on equipment nameplates; conversion to correct voltage must be the customer’s responsibility.
3. All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams supplied with the equipment.
4. Replacement of items subject to normal wear, to include such items as knobs and light bulbs. Normal maintenance
functions including adjustment of thermostats, micro switches,
and replacement of fuses and indicating lights are not
covered under warranty.
5. All problems due to inadequate water supply, such as
fluctuating, or high or low water pressure.
6. All problems due to mineral/calcium deposits, or
contamination from chlorides/chlorines. De-liming is considered a preventative maintenance function and is not covered by warranty.
7. Full use, care and maintenance instructions are supplied with each machine. Those miscellaneous adjustments noted are customer responsibility. Proper attention will prolong the life of the machine.
8. Travel mileage is limited to sixty (60) miles from an authorized Service Agency or one of its sub-agencies.
9. All labor shall be performed during normal working hours. Overtime premium shall be charged to the customer.
10. All genuine Bloomfield replacement parts are warranted for ninety (90) days from date of purchase on non­ warranted equipment. Any use of non-genuine Bloomfield parts completely voids any warranty.
11. Installation, labor and job check-out are not considered warranty.
12. Charges incurred by delays, waiting time or operating restrictions that hinder the service technicians ability to perform services are not covered by warranty. This includes institutional and correctional facilities.
Service Parts Department
Wells Bloomfield, LLC
10 Sunnen Drive
St. Louis, MO 63143
913 75937 Owners Manual McDonalds Decanter Brewer 8718 & 8738
SHIPPING DAMAGE CLAIMS PROCEDURE
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery. IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This must be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Wells Bloomfield cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
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TABLE OF CONTENTS
WARRANTY STATEMENT xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 3 AGENCY LISTING INFORMATION 3 INSTALLATION INSTRUCTIONS 4 OPERATION 6 BREWING COFFEE 8 CLEANING INSTRUCTIONS 9 TROUBLESHOOTING SUGGESTIONS 10 SERVICING INSTRUCTIONS 11 Deliming Instructions 16 EXPLODED VIEW & PARTS LIST 18 SERVICE KITS 19 WIRING DIAGRAMS 22
INTRODUCTION
Thank You for purchasing this Bloomfield Industries coffee brewer. Proper installation, professional operation and consistent maintenance of this appliance will ensure
that it gives you the very best performance and a long, economical service life. This manual contains the information needed to properly install this appliance, and to use, care for
and maintain or repair the appliance in a manner which will ensure its optimum performance.
SPECIFICATIONS
STYLE MODEL VOLTS
3 Warmer Automatic
Coffee Brewer
with Hot
Water Faucet
8718
8738
export model
120/240 VAC
220-240 VAC
50/60 Hz
WATTS AMPS
3800 watts
3800 watts
APPLICABILITY
This manual applies to the following Bloomfield Industries products: 8718 8738
913 75937 Owners Manual McDonalds Decanter Brewer 8718 & 8738
1
20 amp
20 amps
POWER SUPPLY
REQUIRED
(not provided)
3-Wire (L1, L2, Neut)
plus Gnd
2-Wire (L1, L2)
Plus Gnd
FEATURES AND OPERATING CONTROLS
Fig. 1 Features and Operating Controls
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PRECAUTIONS AND GENERAL INFORMATION
WARNING: Electric Shock Hazard
All servicing requiring access to non-insulated components must be performed by qualified service personnel. Do not open any access panels which require the use of tools. Failure to heed this warning can result in electrical shock.
WARNING: Injury Hazard All installation procedures must be performed by qualified personnel with full knowledge of all applicable electrical and plumbing codes. Failure could result in prope rty damage and personal injury.
WARNING Electric Shock Hazard
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or serious Injury.
WARNING: Burn Hazard This appliance dispenses very hot liquid. Serious bodily injury from scalding can occur from contact with dispensed liquids.
This appliance is intended for commercial use only. This appliance is intended for use to brew beverage products
for human consumption, and to hold brewed beverage at temperature for serving. No other use is recommended or authorized by the manufacturer or its agents.
This appliance is intended for use in commercial establishments, where all operators are familiar with the appliance use, limitations and associated hazards. Operating instructions and warnings must be read and understood by all operators and users.
Except as noted, this piece of equipment is made in the USA and has American sizes on hardware. All metric conversions are approximate and can vary in size.
The following trouble shooting, component views and parts lists are included for general reference, and are intended for use by qualified service personnel.
This manual should be considered a permanent part of this appliance. The manual must remain with the appliance if it is sold or moved to another location.
AGENCY LISTING INFORMATION
Model 8718 brewer is and
This brewer meets
Standard 4 only when installed,
listed under UL file E9253.
CAUTION:
EQUIPMENT DAMAGE
DO NOT plug in or energize this appliance until all Installation Instructions are read and followed. Damage to the Brewer will occur if these instructions are not followed.
CAUTION:
BURN HAZARD
Exposed surfaces of the appliance, brew chamber and decanter may be HOT to the touch, and can cause serious burns.
operated and maintained in accordance with the enclosed instructions.
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3
STD 4
INSTALLATION
READ THIS CAREFULLY BEFORE STARTING THE INSTALLATION
IMPORTANT:
To enable the installer to make a quality installation and to minimize installation time, the following suggestions and tests should be done before the actual unit installation is started:
CAUTION:
EQUIPMENT DAMAGE
DO NOT plug in or energize this appliance until all Installation Instructions are read and followed. Damage to the Brewer will occur if these instructions are not followed.
CAUTION:
UNSTABLE
EQUIPMENT HAZARD
It is very important for safety and for proper operation that the brewer is level and stable when standing in its final operating position. Provided adjustable, non-skid legs must be installed at each corner of the unit. Failure to do so will result in movement of the brewer which can cause personal Injury and/ or damage to brewer.
NOTE: Water supply inlet line must meet certain minimum criteria to insure successful operation of the brewer. Bloomfield recommends 1/4" copper tubing for installation of less than 12 feet and 3/8" for more than 12 feet from a 1/2" water supply line.
REFER TO EXPLODED VIEWS PAGES 18 thru 22 FOR COMPONENT NAMES/NUMBERS
Unpack the unit. Inspect all components for completeness and condition. Ensure that all packing materials have been removed from the unit.
Verify that the Spray Head Gasket and Spray Disk are properly installed.
LEVELING THE UNIT
Verify that an adjustable leg is installed at each corner of the brewer, and that a rubber foot is installed on each leg.
Set Brewer in its operating location. Level the Brewer. A spirit level should be placed on the top of the unit, at the edge, as a guide when making level adjustments.
Level the unit from left to right and front to back by turning the adjustable feet. Be sure all four feet touch the counter to prevent tipping.
PLUMBER’S INSTALLATION INSTRUCTIONS
IMPORTANT: This equipment must be installed to comply with all applicable federal, state and local plumbing codes and ordinances; specifically: The Basic Plumbing Code of Building Officials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).
Brewer should be connected to a POTABLE WATER, COLD WATER line. Flush water line before connecting to Brewer.
DO NOT use a saddle valve with a self-piercing tap for the water line connection. Such a tap can become restricted by waterline debris. For systems that must use a saddle tap, shut off the main water supply and drill a 3/16” (minimum) tap for the saddle connection, in order to insure an ample water supply. Remember to flush the line prior to installing the saddle.
The brewer must be installed on a water line with average pressure between 20 PSI and 90 PSI. If your water pressure exceeds 90 PSI at anytime, a pressure regulator must be installed in the water supply line to limit the pressure to not more than 90 PSI in order to avoid damage to lines and solenoid.
A water shut-off valve should be installed on the incoming water line in a convenient location (Use a low restriction type valve, such as a 1/4-turn ball valve, to avoid loss of water flow thru the valve.
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INSTALLATION (continued)
The water line must terminate in a 3/8" MNTP quick-disconnect fitting, which will connect to the provided flex line. See Figure 2 below.
Fig. 2 Water Supply Installation
In some areas, local codes require a backflow preventer (check valve) to be installed on the inlet water line. If a backflow preventer is used, you must install a water hammer arrester in the incoming line, between the backflow preventer and the brewer inlet, as far away from the brewer as space will allow. This will relieve the excessive back pressures that can cause faucet leaks and solenoid malfunctions.
ELECTRICIAN’S INSTALLATION INSTRUCTIONS
REFER TO ELECTRICAL SPECIFICATIONS - Page 1 Check the nameplate to determine correct electrical service required for the Brewer to be installed.
IMPORTANT: Before connecting to electricity, make sure automatic brewers are connected to the water supply and tank is filled.
Remove front panel to access terminal block. Model 8717 requires a 120/240 volt 3-wire (L1, L2, Neut) plus
Gnd 30 amp circuit. Model 8737 requires a 2-wire (L1, L2) plus Gnd 30 amp circuit. Flexible conduit is recommended for electrical connection to
allow brewer to be moved for cleaning underneath. Flexible or rigid conduit must be connected to the brewer with a
suitable strain relief (provided by electrical contractor).
WARNING:
SHOCK HAZARD
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or serious injury.
IMPORTANT:
Supply power must match nameplate for voltage and phase. Connecting to the wrong voltage will damage the brewer or result in decreased performance. Such damage is not covered by warranty.
IMPORTANT: Do not connect brewer to electrical power until you are ready to fill the tank. See instructions on page 6.
IMPORTANT: The ground lug of the brewer must be connected to a suitable building ground.
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Fig. 3 120/240 Volt Terminal Block
5
OPERATION
Fig. 4 Brewer Operation Diagram
IMPORTANT:
Tank must be full of water before connecting brewer to electrical power. Heating elements will be damaged if allowed to operate without being fully submerged in water. Damage caused by operating the brewer without water in the tank is NOT COVERED BY WARRANTY.
A. START-UP
For initial start-up, or if the brewer has not been used for an extended period of time:
Be sure spray disk and brew gasket are properly installed in the brew head.
Be sure the water supply is properly connected and the water supply valve is turned ON.
Be sure the WATER TANK IS FILLED BEFORE energizing the tank heater THE WATER TANK MUST
BE FILLED. Place an empty decanter under the brew head. With the TANK HEATER SWITCH OFF, press the START BREW SWITCH. Run at least three full brew cycles, or until water flows from the brew head. When water stops dripping, empty the container.
Once the tank is full of water, press the TANK HEATER SWITCH to ON. The heating elements will begin heating the water in the tank. When the water has reached the proper temperature, the “READYTO BREW” light will go glow.
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WATER HEATER
Water temperature is sensed by a thermobulb inserted into the water tank. This temperature signal is fed to the thermostat, which controls line power to the heating element.
The setpoint temperature is adjustable at the thermostat.
The element is protected from over­temperature by a hi-limit thermostat.
WATER FLOW
AUTOMATIC OPERATION
Pressing BREW button energizes the solenoid valve, allowing water from an external water supply to flow into the basin pan and then into the hot water tank. This forces an identical amount of hot water out of the tank and through the spray head into the brew chamber
The solenoid uses a flow control device so that flow is consistent between 20 p.s.i. and 90 p.s.i.
Length of time the solenoid is open is controlled by the timer.
HOT WATER FAUCET The faucet water coil is submerged in the hot
water tank and draws heat from the brew water. Water going to the water coil is not controlled by the solenoid valve.
The faucet is at supply water pressure any time the faucet shut-off valve is OPEN.
OPERATION (continued)
Fig. 5 Heat Control Diagram
913 75937 Owners Manual McDonalds Decanter Brewer 8718 & 8738
Fig. 6 Water Flow Diagram
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BREWING COFFEE
CAUTION:
BURN HAZARD
Exposed surfaces of the brewer, brew chamber and decanter may be HOT to the touch, and can cause serious burns.
CAUTION:
BURN HAZARD
To avoid splashing or overflowing hot liquids, ALWAYS place an empty decanter under the brew chamber before starting the brew cycle. Failure to comply can cause serious burns.
CAUTION:
BURN HAZARD
After a brew cycle, brew chamber contents are HOT. Remove the brew chamber and dispose of used grounds with care. Failure to comply can cause serious burns.
NOTE: Water for the hot water faucet is heated in a coil inside of the water tank. Use of the faucet will not affect the volume of water delivered for a brew. However, overuse of the faucet during a brew may lower the temperature of the brew water.
A. PREPARATION
Place one (1) genuine Bloomfield paper filter in the brew chamber. Add a pre-measured amount of fresh coffee grounds. Gently shake the brew chamber to level the bed of grounds. Slide the brew chamber into place under the brew head.
B. AUTOMATIC OPERATION BE sure “HEAT” light is not lit.
Fig. 7 Brew Chamber
Place the appropriate EMPTY decanter in place under the brew chamber.
Press the “BREW” switch. The solenoid will open for an amount of time determined by the timer setting, admitting a measured quantity of water into the tank.
Inlet water will displace a like amount of heated water from the tank. The hot water will be forced into the brew head where it will spray over the bed of grounds. Freshly brewed coffee will begin to fill the decanter under the brew chamber.
At the end of the brew cycle, some time will be required for all water drips out of the brew chamber as coffee. When the flow and all dripping stops, the coffee is ready to serve.
Discard the contents of the brew chamber and rinse it in a sink. When the ”READY TO BREW” light comes on, the brewer is ready for another brew cycle.
C. WARMERS Press either the MAIN warmer switch to energize the main warmer,
or the FRONT or REAR warmer switch to energize an auxiliary warmer. Set the filled decanter on the selected warmer to keep it warm.
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CLEANING INSTRUCTIONS
PROCEDURE: Clean Coffee Brewer
PRECAUTIONS: Disconnect brewer from electric power. Allow brewer to cool.
FREQUENCY: Daily TOOLS: Mild Detergent, Clean Soft Cloth or Sponge
Bristle Brush, Bottle Brush
1. Disconnect brewer from electric power. Allow brewer to cool before cleaning.
2. Remove decanters.
3. Remove and empty brew chamber.
4. Remove the spray disk from the brew head (See figure 8): Press up on the spray disk ears, then turn the disk to the left to unlatch. Remove the gasket from inside the brew head.
5. Wipe inside of brew head and area around the brew head with a soft clean cloth or sponge moistened with clean water.
6. Wash the spray disk in a sink using warm water and a mild detergent. A bristle brush may be used to clear clogged spray holes. Rinse the spray disk with clean water and allow to air dry.
7. Wash the brew chamber in a sink using warm water and a mild detergent. A bristle brush may be used to clean the inside. Rinse with clean water and allow to air dry.
8. Wipe warmer plates and the exterior of the brewer with a soft clean cloth or sponge moistened with clean wate r.
10. Reinstall the gasket INSIDE the brew head, then reinstall the spray disk.
11. Reinstall the brew chamber.
12. Clean decanters by filling with warm soapy water. Scrub the inside with a bottle brush. Empty and rinse with clean water. Wipe the exterior with a soft clean cloth or sponge mo istened with clean water. Invert and allow to air dry.
Procedure is complete
CAUTION:
BURN HAZARD
Brewing and serving temperatures of coffee are extremely hot. Hot coffee will cause serious skin burns.
CAUTION:
SHOCK HAZARD
Do not submerge or immerse brewer in water.
IMPORTANT:
DO NOT use steel wool, sharp objects, or caustic, abrasive or chlorinated cleansers to clean the brewer or decanters.
Fig. 8 Cleaning
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TROUBLESHOOTING SUGGESTIONS
SYMPTOM
Water won’t heat
Coffee level too high or low Brew chamber overflows
Sprays water from brew head
No brew (faucet flows OK)
No brew plus no flow from hot water faucet
No flow from hot water faucet
Poor coffee quality
POSSIBLE CAUSE
Brewer unplugged or circuit breaker tripped
Tank heater switch OFF Temperature setpoint too low Hi-Limit safety switch tripped
Damaged internal component or wiring
Timer out of adjustment Too many filter papers or wrong
filter paper Brew chamber dispense hole
plugged Too much coffee or too fine a
grind Spray gasket improperly
installed Spray disk plugged
Damaged internal component or wiring
Water supply OFF Solenoid inlet strainer plugged Water filter (if used) plugged
Faucet valve turned OFF Faucet plugged
SUGGESTED REMEDY
Check power supply cord Check / reset circuit breaker
Press tank heater switch to ON Set for desired temperature Allow to cool hi-limit will self-
reset Examine wiring & connectors,
controller, power board and heating element Repair/replace as needed
Adjust controller Use one (1) genuine Bloomfield
filter per brew Thoroughly clean brew
chamber Use correct grind and amount
of coffee Check/reinstall gasket on
INSIDE of brew head Clean spray disk
Check brew switch, brew timer, & solenoid. Repair, replace as needed
Turn water supply ON Clean strainer Replace filter element
Turn faucet valve ON Disassemble faucet, clean
Keep brewer and decanters clean. Install a taste and odor filter in water supply, and replace cartridges regularly. Use a quality coffee with a consistent roast. Use proper grind and amount of coffee per brew.
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SERVICING INSTRUCTIONS
ACCESS PANELS
TOP PANEL: Remove top panel to access hot water tank, thermostat, heating
element, brew circuit tubing, faucet valve and piping. Top panel is held by two screws at the front and a retaining lip at
the rear. FRONT PANEL:
Remove front panel to access timer, terminal block and solenoid. Front panel is held by two retaining clips under the main warmer
plate and a retaining lip at the top. SOLENOID DOOR:
Remove solenoid door to access solenoid plumbing connections. Solenoid door is held by two screws and a retaining lip.
WARMER PLATES Warmer plates unscrew counterclockwise
CAUTION:
SHOCK HAZARD
Opening access panels or removing warmer plates on this brew may expose uninsulated electrical components. Disconnect brewer from electrical power before removing any panel.
Fig. 9 Access Panels
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SERVICING INSTRUCTIONS (continued)
CAUTION:
SHOCK HAZARD
These procedures involve exposed electrical circuits. These procedures are to be performed by qualified technical personnel only.
NOTE:
Optimum brewing temperature range is 195ºF to 205ºF (90ºC to 96ºC).
IMPORTANT:
A mechanial thermostat will maintain temperature within ±5ºF. To prevent boiling water in the brewer, thermostat should be adjusted to a maximum temperature equal to the local boiling temperature minus 5ºF.
TEMPERATURE ADJUSTMENT
Unplug power cord or turn circuit breaker OFF. Remove top panel.
Pull vent tube out of tank lid and insert a thermometer of known accuracy in vent hole. Reconnect brewer to electrical power.
Fig. 10 Checking and Adjusting Brew Temperature
Place an empty decanter under brew chamber. Energize brewer and pour one decanter (64 oz.) of cold water into pour-over opening. When READY TO BREW light comes on, read temperature displayed on thermometer.
Adjust thermostat by turning shaft; clockwise increases temperature. 1/8 turn = approximately 10ºF. Refer to Table 1 below for proper brewing temperature based on altitude.
913 75937 Owners Manual McDonalds Decanter Brewer 8718 & 8738
Table 1 Boiling Temperature by Altitude
Upon completion, remove thermometer and reinstall vent tube.
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SERVICING INSTRUCTIONS (continued)
TIMER ADJUSTMENT
The amount of water dispensed automatically during a brew cycle is controlled by the timer.
Place empty decanter under brew chamber. Press BREW button. Brewer should dispense one decanter of water. To adjust amount:
Remove brew chamber and button plug. Adjust knob on timer; clockwise increases time. Run several cycles to check amount of water delivered. Replace button plug.
REMOVE TANK LID ASSEMBLY
Unplug brewer or turn circuit breaker OFF. Turn OFF water supply. Remove top panel. Pull vent tube and inlet elbow out of basin pan.
Pull water inlet tube out of basin pan. Remove basin pan. On models with faucet, disconnect inlet pipe at faucet shut-off
valve and outlet pipe at faucet. Disconnect all wiring from thermostat, hi-limit, and heating
element. Loosen center screw on tank hold-down bracket. Remove
hold-down bracket by sliding short slotted end off of locking stud and lifting it off. Remove cover assembly by lifting it straight up.
Reassemble in reverse order.
REPLACE THERMOSTAT
Unplug brewer or turn circuit breaker OFF. Turn OFF water supply. Remove top panel.
Disconnect all wiring from thermostat only. Loosen and free jam nut from pass-thru fitting securing temperature sensing bulb. Remove two screws holding thermostat to bracket.
Lift out thermostat, sensing bulb and thermostat gasket. Reassemble in reverse order.
REPLACE HEATING ELEMENT
Remove tank lid assembly per above. Remove two hex nuts holding element to cover. Pull element
from mounting holes. Reassemble in reverse order.
IMPORTANT: Water pressure must be between 20 p.s.i and 90 p.s.i. flowing pressure. If water pressure exceeds this value, or if water pressure varies greatly, a pressure regulator must be installed in the water supply line.
IMPORTANT: Before setting assembly into tank, make sure tank lid gasket is properly seated on flange of lid. DO NOT OVER-TIGHTEN.
IMPORTANT: When mounting thermostat, be sure a new seal washer is placed below the fitting on the capillary line. Push sensing bulb thru tank lid until fitting seats. Tighten capillary lock nut only enough to ensure no water leakage. Excessive tightening is not necessary.
IMPORTANT: When replacing heating element, also replace seal gaskets.
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SERVICING INSTRUCTIONS (continued)
REPLACE SOLENOID
Symptom: Automatic brewer will not flow water; or, automatic brewer drips continuously from brew head.
Unplug power cord or turn circuit breaker OFF. Turn OFF and disconnect water supply from brewer inlet fitting.
A. (OLD-STYLE) Remove hex nut holding inlet fitting into back of brewer. Remove two screws holding access door in place. Remove access door. Remove front panel.
On faucet models, remove flare connection from “tee” inlet fitting.
Push solenoid forward slightly and lift to release it from bracket.
Disconnect wiring and remove rubber tubing from sol enoid. Remove fittings from old solenoid and transfer to new
solenoid. If necessary, replace flow control at this time. B. (NEW-STYLE)
Unscrew water inlet fitting from solenoid. Remove two screws holding access door in place. Remove
two screws holding solenoid to door. Remove brew water tube from solenoid. On faucet models,
remove faucet water tube from bypass side of solenoid by pressing the white ring portion of the tube fitting tightly against the metal portion while pulling the tube off of the solenoid.
Disconnect wiring from solenoid. Transfer solenoid bracket to new solenoid. Reassemble in reverse order.
CLEAN SOLENOID SCREEN (NEW-STYLE) Symptom: Automatic brewer will not flow water.
Fig. 11 Remove Faucet Supply from Solenoid
Unplug power cord or turn circuit breaker OFF. Turn OFF and disconnect water supply from brewer inlet fitting.
Unscrew water inlet fitting from solenoid. Using needle-nose pliers, withdraw strainer screen from solenoid.
Clean screen under faucet. A stiff bristle brush may be used if necessary.
Reinsert screen in solenoid. Be careful to maintain correct orientation. (The OPEN END of the screen goes in FIRST.)
Reassemble in reverse order.
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Fig. 12 Clean Strainer Screen
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SERVICING INSTRUCTIONS (continued)
REPLACE TIMER ASSEMBLY
Unplug power cord or turn circuit breaker OFF. Remove front panel. Remove knob and three screws holding
timer to bracket. Disconnect wiring to timer. Reassemble in reverse order.
Adjust timer as described on page 13
REPLACE HOT WATER FAUCET COIL
Symptom: Brewer drips continuously from brew head, except when faucet valve is turned OFF.
Remove tank lid assembly per above. Remove two hex nuts hot water coil to cover. Pull coil from
mounting holes. Reassemble in reverse order.
REPAIR HOT WATER FAUCET
Remove top panel and turn faucet valve OFF. Unscrew aerator cap from faucet and remove handle retaining
clip. Do not let faucet body turn. Pull bonnet assembly from faucet body. Examine the interior of the faucet body and the surface of the
seat cup. Clean out any debris in the faucet body, using a stiff bristle brush if necessary.
Examine the aerator. Clean any debris from the screen or flow straightener, using a stiff bristle brush if necessary.
Reassemble in reverse order.
REPLACE BREW READY LIGHT or BREW BUTTON
Unplug power cord or turn circuit breaker OFF. Using Switch Removal Tool (p/n 83209) or a thin screwdriver, pry
light or switch from mounting hole. Disconnect leads. Reassemble in reverse order.
IMPORTANT: When replacing water faucet coil, also replace seal gaskets.
NOTE: Any abrasion or roughness on the flat end of the seat cup will require replacing the seat cup:
Work the seat cup out of the bonnet and off of the end of the stem.
Install a new seat cup, making sure the knob on the stem is fully inserted into the pocket of the seat cup, and the skirt of the seat cup is fully inserted into the bonnet.
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SERVICING INSTRUCTIONS (continued)
CAUTION:
CHEMICAL BURN HAZARD
Deliming chemicals may be caustic. Wear appropriate protective gloves and goggles during this procedure. Never siphon deliming chemicals or solutions by mouth. This operation should only be performed by qualified and
experienced service personnel.
IMPORTANT: DO NOT spill, splash or pour water or deliming solution into or over any internal component other than the inside of the water tank.
IMPORTANT: DO NOT allow any internal components to come into contact with the deliming solution. Take care to keep all internal components dry.
NOTE: Repeat steps 4 thru 5 as required to remove all scale and lime build-up.
PROCEDURE: Delime the Water Tank
PRECAUTIONS: Disconnect brewer from electric power. Allow brewer to cool.
FREQUENCY: As required (Brewer slow to heat) TOOLS: Deliming Solution
Protective Gloves, Goggles & Apron Mild Detergent, Clean Soft Cloth or Sponge Bristle Brush, Bottle Brush Large Sink (or other appropriate work area)
1. Disconnect brewer from the electrical supply. Turn off the water shut-off valve and disconnect the water supply line from the brewer inlet fitting.
2. Remove the tank lid assembly as described on page 13.
3. Remove the water tank from the brewer body by lifting straight up. Empty all water from the tank. Set the tank back into the brewer.
4. Mix 2 quarts of deliming solution according to the
manufacturer’s directions. Carefully pour the deliming solution into the water tank. Lower the lid assembly back onto the tank. Allow to sit for 30 minutes, or as directed by the manufacturer.
5. At end of soaking period, remove lid assembly from tank.
Thoroughly rinse internal components of lid assembly with clear water. Using a stiff bristle brush, scrub the heating element (and faucet water coil on automatic brewers) to remove lime and calcium build-up. Rinse with clean water. Store lid assembly in a safe location .
6. Remove the tank from the brewer and empty. Using a stiff
bristle brush, scrub the interior of the water tank to remove lime and calcium build-up. Rinse with clean water.
913 75937 Owners Manual McDonalds Decanter Brewer 8718 & 8738
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SERVICING INSTRUCTIONS (continued)
7. Set the tank back into the brewer. Reassemble the tank lid to the water tank. Make sure the gasket is properly in place, then reinstall the hold-down strap.
8. Reinstall wiring to heating element and thermostat. Reinstall the hi-limit thermostat (if removed). For brewers with hot water faucet, reassemble faucet piping. Verify that all internal components are dry, then reinstall the top panel.
10. Reconnect brewer to electrical supply and, for automatic brewers, reconnect water supply.
11. Install the brew chamber without filter paper or grounds.
Run at least three full brew cycles and discard all water generated.
12. Brewer is ready to use.
NOTE: Normally, silicone hoses do not need to be delimed. Should deliming hoses become necessary, Bloomfield recommends replacing the hoses.
913 75937 Owners Manual McDonalds Decanter Brewer 8718 & 8738
17
EXPLODED VIEW & PARTS LIST
CABINET & ASSOCIATED COMPONENTS
ELECTRICAL COMPONENTS
913 75937 Owners Manual McDonalds Decanter Brewer 8718 & 8738
18
CABINET & ASSOCIATED COMPONENTS
EXPLODED VIEW & PARTS LIST (continued)
ITEM PART # DESCRIPTION QTY
3 8700-16 WARMER PLATE 3 33 8543-42 GASKET, SPRAY HEAD 1 34 82727 SPRAY DISK 1
34a 8543-45
70 8706-75 BUTTON PLUG 2" 1 71 80625 BRACKET, HI-LIMIT 1 73 8033-55 LEG, ADJUSTABLE 4 74 8033-56 FOOT, RUBBER 4 75 85089 BUSHING, HEYCO 1
104 85089 DOOR, SOLENOID 1 107 SPLASH GUARD, BASIN 1
108 8541-21 BASIN 1
RETAINER SPRAY HEAD (Requires drilling and riveting to install)
ELECTRICAL COMPONENTS
ITEM PART # DESCRIPTION QTY
2 8572-18 ELEMENT WARMER 120V 100W 3 30 8528-40 SWITCH MAIN (TANK HEATER) 240V 1 31 8707-55 SWITCH, BREW START 120V 1 32 8718-31 LIGHT INDICATOR GREEN 120V 1
8718-1 ASSY TIMER COMPLETE 2-MIN 120V
35
8718-1A KNOB TIMER ONLY 36 8552-18 TERMINAL BLOCK 4P 240V 1 38 8707-34 SWITCH WARMER LIGHTED 120V 3 45 85685 SOLENOID W/BYPASS 120V 1 50 86280 THERMOSTAT W/THERMO WELL 1 63 8552-50 THERMO HI-LIMIT RESER 240V 1 67 8716-1 ELEMENT TANK HEAT 3800W 240V 1
1
ITEM PART # DESCRIPTION QTY
121 ASSY BODY UPPER 1 122 8718-11 ASSY BASE BACK 1 123 8528-75 ASSY BASE 1 124 8718-61 ASSY BOTTOM PLATE 1 125 8718-2 PANEL, FRONT 1 126 8543-80 CLIP, MOUNTING 2 131 ASSY BASIN BODY 1 132 8718-8 PANEL, TOP 1 133 8718-16 LABEL, BASIN FRONT 1
8707-6 ASSY BREW CHAMBER COMPLETE
200
8707-106 BREW CHAMBER, CUP ONLY 201 8707-4 WIRE RACK (ONLY) BREW CHAMBER 202 8707-2 HANDLE (ONLY) BREW CHAMBER 210 POF FILTER PAPER (pk 1000)
1
913 75937 Owners Manual McDonalds Decanter Brewer 8718 & 8738
19
EXPLODED VIEW & PARTS LIST (continued)
INTERNAL COMPONENTS
20
913 75937 Owners Manual McDonalds Decanter Brewer 8718 & 8738
EXPLODED VIEW & PARTS LIST (continued)
ITEM PART # DESCRIPTION QTY
8 8540-3 FORMED TUBE FAUCET OUTLET 1
9 8540-4 FORMED TUBE WATER COIL INLET 1 10 8551-30 ADAPTER 1/4 MFLARE x 1/8FPT 1 11 8514-26 NEEDLE VALVE, FAUCET SHUTOFF 1 12 82556 ASSEMBLY FAUCET 1 13 8043-5 HOLD DOWN STRAP 1 18 8540-30 ELBOW BASIN INLET 1 24 8043-26 TUBE BREW METAL 1 25 8043-13 ELBOW SPRAYER 1 26 82680 NUT HEX LOCK 1 27 8551-100B WASHER LOCK 7/16 1 28 82681 WASHER 1 29 85681 ASSY INLET TUBE 1 33 8543-42 GASKET, SPRAY HEAD 1 34 82727 SPRAY DISK 1
34A 8543-45
39 82256 HOSE POLY-BRAID 1 43 8541-46 TUBE BASIN INLET SILICONE 1
RETAINER SPRAY HEAD (Requires drilling and riveting to install)
ITEM PART # DESCRIPTION QTY
85685 SOLENOID NYLON 120V
45
84570 SOLENOID NYLON 240V 50 86280 THERMOSTAT W/THERMO WELL 1 54 8043-12 GASKET TANK COVER 1 56 8043-30 SEAL WASHER 4 58 8540-6 HOT WATER COIL 1 59 8043-8 ELBOW, TANK INLET 1 60 8043-15 VENT TUBE 1 61 8043-11 ELBOW, TANK OUTLET 1 62 8514-68 TANK COVER, 8-HOLE 1 63 8552-50 THERMO HI-LIMIT 240V RESET 1 64 8543-74 NUT, HEX 4-40 SS 1 65 8543-73 SCREW, 4-40 x 1, SS PAN HEAD 1 66 8043-24 TUBE INLET METAL 1 67 8716-1 ELEMENT TANK HEAT 3800W 240V 1 68 8043-10 TANK BODY 1
107 8718-9 SPLASH GUARD, BASIN 1 108 8541-21 BASIN 1
1
SERVICE KITS
FAUCET REPAIR KITS
82575 Seat Cup (item 12c) 82576 Faucet Repair Kit (Includes 12a Handle, 12c Seat Cup, 12d Spring, 12h Stem, 12j Pin & 12k Bonnet 82682 Retainer Clip (item 12b) 84804 Aerator Replacement Kit (Includes 12e O-Ring, 12f Aerator Disk & 12g Aerator Cap 84870 Aerator Repair Kit (Includes 12e O-Ring & 12f Aerator Disk)
SOLENOID REPAIR KITS
84570 Solenoid, Complete, with Bypass 240V (Model 8738) 85218 Inlet Fitting Kit (items 45-10, 45-11, 45-12, 45-13) 85219 Inlet Strainer (item 45-13)
913 75937 Owners Manual McDonalds Decanter Brewer 8718 & 8738
82573 Handle (item 12a)
85685 Solenoid, Complete, with Bypass 120V (Model 8718)
21
WIRING DIAGRAM
22
913 75937 Owners Manual McDonalds Decanter Brewer 8718 & 8738
NOTES
913 75937 Owners Manual McDonalds Decanter Brewer 8718 & 8738
23
Prepared for
by
10 SUNNEN DRIVE, P.O. BOX 430129, St. Louis, MO 63143
telephone: 314-781-2777 fax: 314-781-2714
www.wellsbloomfield.com
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