Bloomfield 8574, 8572, 8573, 8540, 8541 User Manual

...
BLOOMFIELD INDUSTRIES
2 ERIK CIRCLE, P. O. Box 280
Verdi, NV 89439
Customer Service (775) 345-0444 Ext.502
fax: (775) 345-0569
www.wellsbloomfield.com
611
For
MODULAR
BREWING SYSTEMS
MODELS
POUR OVER AUTOMATIC AUTOMATIC
UNITS UNITS UNITS
WITH FAUCET
8542 8541 8540 8543 8573 8572 8571 8574
Includes:
Installation Use & Care
Servicing Instructions
Model 8573 Brewers
with optional
8900-Series Glass Decanters
p/n 75804 Rev. (-) M611 011802 cps
WARRANTY STATEMENT
All electrical equipment manufactured by BLOOMFIELD INDUSTRIES is warranted against defects in materials and workmanship for a period of one year from the date of original installation or eighteen (18) months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser, except that: a. airpots carry a 30 day parts warranty only. b. dispensers; i.e., tea and coffee carry a 90 days parts warranty only, excludes decanters.
THE FOREGOING OBLIGATION IS EXPRESSLY GIVEN IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY EXCLUDED.
BLOOMFIELD INDUSTRIES DIVISION / SPECIALTY EQUIPMENT MANUFACTURING CORPORATION SHALL NOT BE LIABLE FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES FROM ANY CAUSE WHATSOEVER.
This warranty is void if it is determined that upon inspection by an Authorized Service Agency that the equipment has been modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God.
SERVICE POLICY AND PROCEDURE GUIDE
ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, overload protectors, or fuse replacements unless warranted conditions are the cause.
2. All problems due to operation at voltages other than specified on equipment nameplates; conversion to correct voltage must be the customer’s responsibility.
3. All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams supplied with the equipment.
4. Replacement of items subject to normal wear, to include such items as knobs and light bulbs. Normal maintenance
functions including adjustment of thermostats, microswitches,
and replacement of fuses and indicating lights are not
covered under warranty.
5. All problems due to inadequate water supply, such as
fluctuating, or high or low water pressure.
6. All problems due to mineral/calcium deposits, or
contamination from chlorides/chlorines. De-liming is considered a preventative maintenance function and is not covered by warranty.
It also does not apply if the serial nameplate has been removed or unauthorized service personnel perform service. The prices charged by Bloomfield Industries for its products are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Bloomfield Industries Authorized Service Agency or one of its sub-agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest Authorized Service Agency, transportation charges prepaid, for services.
In addition to restrictions contained in this warranty, specific limitations are shown below (Additional Warranty Exclusions). Bloomfield Industries Authorized Service Agencies are located in principal cities.
This warranty is valid in the United States and void elsewhere. Please consult your classified telephone directory or your food service equipment dealer; or, for information and other details concerning warranty, write to:
Phone: (775) 345-0444 Fax: (775) 345-0569
7. Full use, care and maintenance instructions are supplied with each machine. Those miscellaneous adjustments noted are customer responsibility. Proper attention will prolong the life of the machine.
8. Travel mileage is limited to sixty (60) miles from an authorized Service Agency or one of its sub-agencies.
9. All labor shall be performed during normal working hours. Overtime premium shall be charged to the customer.
10. All genuine Bloomfield replacement parts are warranted for ninety (90) days from date of purchase on non­ warranted equipment. Any use of non-genuine Bloomfield parts completely voids any warranty.
11. Installation, labor and job check-out are not considered warranty.
12. Charges incurred by delays, waiting time or operating restrictions that hinder the service technicians ability to perform services are not covered by warranty. This includes institutional and correctional facilities.
Service Parts Department
Bloomfield Industries
P.O. Box 280
Verdi, NV 89439
SHIPPING DAMAGE CLAIMS PROCEDURE
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery. IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This must be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Bloomfield Industries cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
xi
TABLE OF CONTENTS
WARRANTY STATEMENT xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 3 AGENCY APPROVAL INFORMATION 3 INSTALLATION INSTRUCTIONS 4 OPERATION 6 BREWING COFFEE 8 CLEANING INSTRUCTIONS 9 TROUBLESHOOTING SUGGESTIONS 10 SERVICING INSTRUCTIONS 11 Deliming Instructions 16 EXPLODED VIEWS & PARTS LISTS 18 WIRING DIAGRAMS 22
SPECIFICATIONS
MODEL TYPE WARMERS FAUCET VOLTS AMPS WATTS POWER
In-Line,
8540
8541
Automatic,
Plumbed-In
In-Line,
Automatic,
Plumbed-In
2 YES 120VAC 1ø 14.1A
2 NO 120VAC 1ø 14.1A
Thank You for purchasing this Bloomfield Industries appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use, care for and maintain or repair the appliance in a manner which will ensure its optimum performance.
CORD
1700W
1400Wk
1700W
1400W
NEMA 5-15P
NEMA 5-15P
k
8542
8543
8571
8572
8573
8574
k Canadian brewers are 1500W maximum.
NOTE: Beginning in late 2001, a new solenoid was introduced into this family of brewers. Early units
were fitted with a metal solenoid, which may be rebuilt if required. Later units are fitted with a sealed nylon solenoid which is replaced as a unit. In this manual, units built prior to the changeover are designated as “old-style”. Units built after the changeover are designated as “new-style”.
In-Line,
Pour-Over
In-Lin,
Pour-Over
3-Station,
Pour-Over
3-Station,
Automatic,
Plumbed-In
3-Station,
Automatic,
Plumbed-In
3-Station,
Automatic,
Plumbed-In
1 NO 120VAC 1ø 13.3A
2 NO 120VAC 1ø 14.1A
3 NO 120VAC 1ø 15.0A
3 YES 120VAC 1ø 15.0A
3 NO 120VAC 1ø 15.0A
3 YES
115/230VAC
17.0A 3700W not provided
1600W
1300W
1400Wk
1500W
1500W
1500W
k
1700W
1800W
k
1800W
k
1800W
k
NEMA 5-15P
NEMA 5-15P
NEMA 5-15P
NEMA 5-15P
NEMA 5-15P
1
FEATURES AND OPERATING CONTROLS
Fig. 1 Features & Operating Controls
2
PRECAUTIONS AND GENERAL INFORMATION
WARNING: Electric Shock Hazard
All servicing requiring access to non-insulated components must be performed by qualified service personnel. Do not open any access panels which require the use of tools. Failure to heed this warning can result in electrical shock.
WARNING: Injury Hazard All installation procedures must be performed by qualified personnel with full knowledge of all applicable electrical and plumbing codes. Failure could result in property damage and personal injury.
WARNING Electric Shock Hazard
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or serious Injury.
WARNING: Burn Hazard This appliance dispenses very hot liquid. Serious bodily injury from scalding can occur from contact with dispensed liquids.
This appliance is intended for commercial use only.
This appliance is intended for use to brew beverage products for human consumption. No other use is recommended or authorized by the manufacturer or its agents.
This appliance is intended for use in commercial establishments, where all operators are familiar with the appliance use, limitations and associated hazards. Operating instructions and warnings must be read and understood by all operators and users.
Except as noted, this piece of equipment is made in the USA and has American sizes on hardware. All metric conversions are approximate and can vary in size.
The following trouble shooting, component views and parts lists are included for general reference, and are intended for use by qualified service personnel.
This manual should be considered a permanent part of this appliance. The manual must remain with the appliance if it is sold or moved to another location.
AGENCY APPROVAL INFORMATION
These brewer are listed under UL file E9253, and
listed under LR21315.
This brewer meets
Standard 4 only when installed,
CAUTION: Equipment Electrical Damage
DO NOT plug in or energize this appliance until all Installation Instructions are read and followed. Damage to the Brewer will occur if these instructions are not followed.
CAUTION: Burn Hazard
Exposed surfaces of the appliance, brew chamber and decanter may be HOT to the touch, and can cause serious burns.
E9253
LR21315
operated and maintained in accordance with the enclosed
instructions.
3
STD 4
INSTALLATION INSTRUCTIONS
READ THIS CAREFULLY BEFORE STARTING THE INSTALLATION
IMPORTANT:
To enable the installer to make a quality installation and to minimize installation time, the following suggestions and tests should be done before the actual unit installation is started:
CAUTION: Equipment Electrical Damage
DO NOT plug in or energize this appliance until all Installation Instructions are read and followed. Damage to the Brewer will occur if these instructions are not followed.
CAUTION: Unstable Equipment Hazard
It is very important for safety and for proper operation that the brewer is level and stable when standing in its final operating position. Provided adjustable, non-skid legs must be installed at each corner of the unit. Failure to do so will result in movement of the brewer which can cause personal Injury and/ or damage to brewer.
NOTE: Water supply inlet line must meet certain minimum criteria to insure successful operation of the brewer. Bloomfield recommends 1/4" copper tubing for installation of less than 25 feet and 3/8" for more than 25 feet from a 1/2" water supply line.
REFER TO EXPLODED VIEWS PAGES 18 thru 22 FOR COMPONENT NAMES/NUMBERS
Unpack the unit. Inspect all components for completeness and condition. Ensure that all packing materials have been removed from the unit.
Verify that the Spray Head Gasket (#33) and Spray Disk (#34) are properly installed.
LEVELING THE UNIT
Verify that an adjustable leg is installed at each corner of the brewer.
Set Brewer in its operating location. Level the Brewer. A spirit level should be placed on the top of the unit, at the edge, as a guide when making level adjustments.
Level the unit from left to right and front to back by turning the adjustable feet. Be sure all four feet touch the counter to prevent tipping.
PLUMBER’S INSTALLATION INSTRUCTIONS
Brewer should be connected to a POTABLE WATER, COLD WATER line. Flush water line before connecting to Brewer.
DO NOT use a saddle valve with a self-piercing tap for the water line connection. Such a tap can become restricted by waterline debris. For systems that must use a saddle tap, shut off the main water supply and drill a 3/16” (minimum) tap for the saddle connection, in order to insure an ample water supply. Remember to flush the line prior to installing the saddle.
The brewer must be installed on a water line with average pressure between 20 PSI and 90 PSI. If your water pressure exceeds 90 PSI at anytime, a pressure regulator must be installed in the water supply line to limit the pressure to not more than 90 PSI in order to avoid damage to lines and solenoid.
A water shut-off valve should be installed on the incoming water line in a convenient location (Use a low restriction type valve, such as a 1/4-turn ball valve, to avoid loss of water flow thru the valve.
The provided water line strainer must be installed in the supply line, between the shutoff valve and inlet fitting. Note FLOW arrow marking on strainer body.
4
INSTALLATION INSTRUCTIONS (continued)
NSF requires that the brewer be able to be moved for cleaning underneath. A flex line or loops of copper tubing will satisfy this requirement. See Figure 2 below.
In some areas, local codes require a backflow preventer (check valve) to be installed on the inlet water line. If a backflow preventer is used, you must install a water hammer arrester in the incoming line, between the backflow preventer and the brewer inlet, as far away from the brewer as space will allow. This will relieve the excessive back pressures that can cause faucet leaks and solenoid malfunctions.
ELECTRICIAN’S INSTALLATION INSTRUCTIONS
REFER TO ELECTRICAL SPECIFICATIONS - Page 1 Check the nameplate to determine correct electrical service required for the Brewer to be installed.
IMPORTANT: Before connecting to electricity, make sure automatic brewers are connected to the water supply.
All models (except 8574) are equipped with a cord and plug. They require a 115 - 125 volt 20 amp circuit (50/60 Hz, 2 wire plus ground, with NEMA 5-15R or 5-20R Receptacle).
IMPORTANT: The ground prong of the plug is part of a system designed to protect you from electrical shock in the event of internal damage. Never cut off the ground prong nor twist a blade to fit an existing receptacle. Contact a licensed electrician to install the proper circuit and receptacle.
Model 8574 must be wired by an electrician, and requires a 115/230V 20A circuit (50/60 Hz, 2 hot legs / 1 neutral leg, plus ground). Remove rear panel to gain access to terminal block. Green terminal must be connected to a suitable building ground. Circuit must be capable of 3800 Watts. See figure 3 at right.
IMPORTANT: Wiring must be installed in approved solid or flexible conduit, and must be secured to the brewer with a strain relief (to be provided by the installer).
Fig. 2 Water Supply Installation New-style shown
NOTE: This equipment must be installed to comply with applicable federal, state and local plumbing codes and ordinances.
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or serious injury.
IMPORTANT: Do not connect brewer to electrical power until the tank is filled with water. Pour water into the pour-over opening until water flows from the brew head.
IMPORTANT:
Supply power must match nameplate for voltage and phase. Connecting to the wrong voltage will damage the brewer or result in decreased performance. Such damage is not covered by warranty.
Fig. 3 115/240 Volt Terminal Block
WARNING ELECTRIC SHOCK HAZARD:
5
OPERATION
Fig. 4 Brewer Operation Diagram
IMPORTANT:
Tank must be full of water before connecting brewer to electrical power. Heating elements will be damaged if allowed to operate without being fully submerged in water. Damage caused by operating the brewer without water in the tank is NOT COVERED BY WARRANTY.
A. START-UP
For initial start-up, or if the brewer has not been used for an extended period of time:
Be sure spray disk and brew gasket are properly installed in the brew head.
Be sure the water supply is properly connected and the water supply valve is turned ON.
Be sure the WATER TANK IS FILLED
BEFORE plugging the brewer into a receptacle, or otherwise connecting brewer to electrical power THE WATER TANK MUST BE FILLED. Place an empty decanter under the brew head. Lift the pour-over cover then pour warm tap water into the pour-over opening until water flows from the brew head. When water stops dripping from the brew head, empty the container.
Once the tank is full of water, connect the brewer to electrical power. The heating elements will begin heating the water in the tank. When the water has reached the proper temperature, the “HEAT” light will go out.
6
OPERATION (continued)
WATER HEATER
Water temperature is sensed by a thermobulb inserted into the water tank. This temperature signal is fed to the thermostat, which controls line power to the heating element.
The setpoint temperature is adjustable at the thermostat.
The element is protected from over­temperature by a hi-limit thermostat.
WATER FLOW
POUR-OVER FEATURE
Pouring any amount of cold water into the pour-over opening and into the basin pan forces an identical amount of hot water out of the tank and through the spray head into the brew chamber.
AUTOMATIC OPERATION
Pressing BREW button energizes the solenoid valve, allowing water from an external water supply to flow into the basin pan and then into the hot water tank. This forces an identical amount of hot water out of the tank and through the spray head into the brew chamber
The solenoid uses a flow control device so that flow is consistent between 20 p.s.i. and 90 p.s.i.
Length of time the solenoid is open is controlled by the timer.
HOT WATER FAUCET
The faucet water coil is submerged in the hot water tank and draws heat from the brew water. Water going to the water coil is not controlled by the solenoid valve.
The faucet is at supply water pressure any time the faucet shut-off valve is OPEN.
THERMOSTAT
Fig. 5 Heat Control Diagram
HI-LIMIT THERMOSTAT
THERMOBULB
HEATER ELEMENT
Fig. 6 Water Flow Diagram
7
BREWING COFFEE
CAUTION: Burn Hazard
Exposed surfaces of the brewer, brew chamber and decanter may be HOT to the touch, and can cause serious burns.
CAUTION: Burn Hazard
To avoid splashing or over­flowing hot liquids, ALWAYS place an empty decanter under the brew chamber before starting the brew cycle. Failure to comply can cause serious burns.
CAUTION: Burn Hazard
After a brew cycle, brew chamber contents are HOT. Remove the brew chamber and dispose of used grounds with care. Failure to comply can cause serious burns.
NOTE: Water for the hot water faucet is heated in a coil inside of the water tank. Use of the faucet will not affect the volume of water delivered for a brew. However, overuse of the faucet during a brew may lower the temperature of the brew water.
B. PREPARATION
Place one (1) genuine Bloomfield paper filter in the brew chamber.
PAPER FILTER
Add a pre-measured amount of fresh coffee grounds. Gently shake the brew chamber to level the bed of grounds. Slide the
BREW CHAMBER
brew chamber into place under the brew head.
Fig. 7 Brew Chamber
C. POUR-OVER OPERATION
NOTE: Any Integrity™ brewer can be used in the pour-over mode.
BE sure “READY TO BREW” light is lit.
Place the appropriate EMPTY decanter in place under the brew chamber.
Fill a decanter with tap water. Lift the pour-over cover and pour the entire contents of the decanter into the pour-over opening, which will fill the basin.
Water from the basin will displace a like amount of heated water from the tank. The hot water will be forced into the brew head where it will spray over the bed of grounds. Freshly brewed coffee will begin to fill the container under the brew chamber. When the flow and all dripping stops, the coffee is ready to serve.
Discard the contents of the brew chamber. Rinse the brew chamber in a sink. When the ”HEAT” light goes out, the brewer is ready for another brew cycle.
C. AUTOMATIC OPERATION
BE sure “READY TO BREW” light is lit.
Place an EMPTY decanter in place under the brew chamber.
Press the “BREW” switch. The solenoid will open for an amount of time determined by the timer setting, admitting a measured quantity of water into the basin.
Water from the basin will displace a like amount of heated water from the tank. The hot water will be forced into the brew head where it will spray over the bed of grounds. Freshly brewed coffee will begin to fill the decanter under the brew chamber. At the end of the brew cycle, plus an amount of time set to allow all water to drip out of the brew chamber, two beeps will sound. When the flow and all dripping stops, the coffee is ready to serve.
Discard the contents of the brew chamber and rinse it in a sink. When the ”READY TO BREW” light comes on, the brewer is ready for another brew cycle.
8
CLEANING INSTRUCTIONS
PROCEDURE: Clean Coffee Brewer
PRECAUTIONS: Disconnect brewer from electric power. Allow brewer to cool.
FREQUENCY: Daily
TOOLS: Mild Detergent, Clean Soft Cloth or Sponge Bristle Brush.
1. Disconnect brewer from electric power. Allow brewer to cool before cleaning.
2. Remove and empty decanters.
3. Remove and empty brew chamber.
4. Remove the spray disk from the brew head (See figure 8): Press up on the spray disk ears, then turn the disk to the left to unlatch. Remove the gasket from inside the brew head.
5. Wipe inside of brew head and area around the brew head with a soft clean cloth or sponge moistened with clean water.
6. Wash the spray disk in a sink using warm water and a mild detergent. A bristle brush may be used to clear clogged spray holes. Rinse the spray disk with clean water and allow to air dry.
7. Wash the brew chamber in a sink using warm water and a mild detergent. A bristle brush may be used to clean the inside. Rinse with clean water and allow to air dry. For stainless steel brew chambers, be sure the wire rack is properly reinstalled.
8. Wipe the exterior of the brewer with a soft clean cloth or sponge moistened with clean water.
10. Reinstall the gasket INSIDE the brew head, then reinstall the spray disk.
11. Reinstall the brew chamber.
12. Decanters may be washed in a dishwasher or sink.
Procedure is complete
CAUTION: Burn Hazard
Brewing and serving temperatures of coffee are extremely hot. Hot coffee will cause serious skin burns.
CAUTION: Electric Shock Hazard
Do not submerge or immerse brewer in water.
IMPORTANT:
DO NOT use steel wool, sharp objects, or caustic, abrasive or chlorinated cleansers to clean the brewer.
Fig. 8 Cleaning
9
TROUBLESHOOTING SUGGESTIONS
SYMPTOM
Water won’t heat
Coffee level low (pour-over)
Coffee level too high or low (automatic)
Brew chamber overflows
Sprays water from brew head
No brew (automatic)
No flow from hot water faucet
Poor coffee quality
POSSIBLE CAUSE
Brewer unplugged or circuit breaker tripped
Thermostat set too low
Hi-Limit thermostat tripped
Damaged internal component or wiring
Pourover - no water or too little water added at startup
Not enough water poured in
Too much coffee grounds
Timer out of adjustment
Too many filter papers or wrong filter paper
Brew chamber dispense hole plugged
Too much coffee or too fine a grind
Spray gasket improperly installed
Spray disk plugged
Water supply OFF
Water line strainer plugged
Water filter (if used) plugged
Bad BREW switch
Damaged internal component or wiring
Faucet valve turned OFF
Faucet plugged
Water not hot enough
SUGGESTED REMEDY
Check power supply cord Check / reset circuit breaker
Set for desired temperature
Allow to cool Reset hi-limit (8786, 8788)
Examine wiring & connectors, thermostat and heating element Repair/replace as needed
Be sure to add sufficient water
Increase water amount
Adjust amount of grounds
Adjust timer
Use one (1) genuine Bloomfield filter per brew
Thoroughly clean brew chamber
Adjust coffee amount and grind
Check/reinstall gasket on INSIDE of brew head
Clean spray disk
Turn water supply ON
Clean strainer (see pg. 14)
Replace filter element
Replace switch
Examine wiring & connectors, brew switch and solenoid Repair/replace as needed
Turn faucet valve ON
Disassemble faucet, clean
Adjust water temp 195-205ºF
Keep brewer, airpots and servers clean. Install a taste and odor filter in water supply, and replace cartridges regularly. Use a quality coffee with a consistent roast. Use proper grind and amount of coffee per brew.
10
SERVICING INSTRUCTIONS
ACCESS PANELS
Each warmer plate has a center stud which screws into a bracket. Remove warmer plates by turning counter-clockwise.
Solenoid door is held by two screws and a retaining lip.
Front Panel (In-Line Models) and Top / Rear Panel (3-Station Models): a. Remove warmer plate by turning counter-clockwise until it unscrews. b. Remove screws from two retaining clips under warmer plate. c. Lift off panel.
Front Panel (3-Station Models): a. Remove warmer plates by turning counter-clockwise until they unscrew. b. Remove screws from two retaining clips under each warmer plate. c. Remove three screws from bottom-side of front lip. d. Pull bottom of panel forward until it clears.
Top Panel (All Models): a. Remove two screws from rear of top panel. b. Lift rear of panel, remove to rear.
CAUTION Electric Shock Hazard
Opening access panels or removing warmer plates on this brew may expose uninsulated electrical components. Disconnect brewer from electrical power before removing any panel or warmer plate.
Fig. 9 Access Panels
11
SERVICING INSTRUCTIONS (continued)
G
CAUTION Electric Shock Hazard
These procedures involve exposed electrical circuits. These procedures are to be performed by qualified technical personnel only.
NOTE:
Optimum brewing temperature range is 195ºF to 205ºF (90ºC to 96ºC).
IMPORTANT:
A mechanical thermostat will maintain temperature within ±10ºF. To prevent boiling water in the brewer, thermostat should be adjusted to a maximum temperature equal to the local boiling temperature minus 10ºF.
TEMPERATURE ADJUSTMENT
Unplug power cord or turn circuit breaker OFF. Remove top panel.
Pull vent tube out of tank lid and insert a thermometer of known accuracy in vent hole. Reconnect brewer to electrical power.
THERMOSTAT
ADJUSTING
SHAFT
DIAL-TYPE
THERMOMETER
IN VENT HOLE
TAN K L ID
ASSEMBLY
Fig. 10 Checking and Adjusting Brew Temperature
Place an empty decanter under brew chamber. Energize brewer and pour one decanter (64 oz.) of cold water into pour-over opening. When READY TO BREW light comes on, read temperature displayed on thermometer.
Adjust thermostat by turning shaft; clockwise increases temperature. 1/8 turn = approximately 10ºF. Refer to Table 1 below for proper brewing temperature based on altitude.
BOILIN
,500
6
POINT OF WATER
IDEAL BREWING TEMPERATURE
MAXIMUM SAFE TEMPERATURE SETTING
210
205
200
TEMP. (ºF)
195
190
3,500
4,00
0
4,500
,000
5
5,500
6,0
00
0
500
1,500
2,000
1,000
2,500
000
,
3
ELEVATION (feet above seal level)
Table 1 Boiling Temperature by Altitude
Upon completion, remove thermometer and reinstall vent tube.
12
SERVICING INSTRUCTIONS (continued)
TIMER ADJUSTMENT
The amount of water dispensed automatically during a brew cycle is controlled by the timer.
Place empty decanter under brew chamber. Press BREW button. Brewer should dispense one decanter of water. To adjust amount:
Remove brew chamber and button plug. Adjust knob on timer; clockwise increases time. Run several cycles to check amount of water delivered. Replace button plug.
REMOVE TANK LID ASSEMBLY
Unplug brewer or turn circuit breaker OFF. Turn OFF water supply. Remove top panel. Pull vent tube and inlet elbow out of basin pan.
Pull water inlet tube out of basin pan. Remove basin pan.
On models with faucet, disconnect inlet pipe at faucet shut-off valve and outlet pipe at faucet.
Disconnect all wiring from thermostat, hi-limit, and heating element.
Loosen center screw on tank hold-down bracket. Remove hold-down bracket by sliding short slotted end off of locking stud and lifting it off. Remove cover assembly by lifting it straight up.
Reassemble in reverse order.
REPLACE THERMOSTAT
Unplug brewer or turn circuit breaker OFF. Turn OFF water supply. Remove top panel.
Disconnect all wiring from thermostat only. Loosen and free jam nut from pass-thru fitting securing temperature sensing bulb. Remove two screws holding thermostat to bracket.
Lift out thermostat, sensing bulb and thermostat gasket.
Reassemble in reverse order.
REPLACE HEATING ELEMENT
Remove tank lid assembly per above.
Remove two hex nuts holding element to cover. Pull element from mounting holes.
Reassemble in reverse order.
IMPORTANT: Water pressure must be between 20 p.s.i and 90 p.s.i. flowing pressure. If water pressure exceeds this value, or if water pressure varies greatly, a pressure regulator must be installed in the water supply line.
IMPORTANT: Before setting assembly into tank, make sure tank lid gasket is properly seated on flange of lid. DO NOT OVER-TIGHTEN.
IMPORTANT: When mounting thermostat, be sure a new seal washer is placed below the fitting on the capillary line. Push sensing bulb thru tank lid until fitting seats. Tighten capillary lock nut only enough to ensure no water leakage. Excessive tightening is not necessary.
IMPORTANT: When replacing heating element, also replace seal gaskets.
13
SERVICING INSTRUCTIONS (continued)
Fig. 11 Clean Strainer Screen
REPLACE SOLENOID
Symptom: Automatic brewer will not flow water; or, automatic brewer drips continuously from brew head.
Unplug power cord or turn circuit breaker OFF. Turn OFF and disconnect water supply from brewer inlet fitting.
A. (OLD-STYLE) Remove hex nut holding inlet fitting into back of brewer. Remove two screws holding access door in place. Remove access door. Remove front panel.
On faucet models, remove flare connection from “tee” inlet fitting.
Push solenoid forward slightly and lift to release it from bracket.
Disconnect wiring and remove rubber tubing from solenoid.
Remove fittings from old solenoid and transfer to new solenoid. If necessary, replace flow control at this time.
B. (NEW-STYLE) Unscrew water inlet fitting from solenoid.
Remove two screws holding access door in place. Remove two screws holding solenoid to door.
Remove brew water tube from solenoid. On faucet models, remove faucet water tube from bypass side of solenoid by pressing the white ring portion of the tube fitting tightly against the metal portion while pulling the tube off of the solenoid.
Disconnect wiring from solenoid.
Transfer solenoid bracket to new solenoid.
Reassemble in reverse order.
CLEAN SOLENOID SCREEN (NEW-STYLE)
Symptom: Automatic brewer will not flow water.
Unplug power cord or turn circuit breaker OFF. Turn OFF and disconnect water supply from brewer inlet fitting.
Unscrew water inlet fitting from solenoid.
Using needle-nose pliers, withdraw strainer screen from solenoid. Clean screen under faucet. A stiff bristle brush may be used if necessary.
Reinsert screen in solenoid. Be careful to maintain correct orientation. (The OPEN END of the screen goes in FIRST.)
Reassemble in reverse order.
14
SERVICING INSTRUCTIONS (continued)
REPLACE TIMER ASSEMBLY
Unplug power cord or turn circuit breaker OFF.
Remove front panel. Remove knob and three screws holding timer to bracket. Disconnect wiring to timer.
Reassemble in reverse order. Adjust timer as described on page 13
REPLACE HOT WATER FAUCET COIL
Symptom: Brewer drips continuously from brew head, except when faucet valve is turned OFF.
Remove tank lid assembly per above.
Remove two hex nuts hot water coil to cover. Pull coil from mounting holes.
Reassemble in reverse order.
REPAIR HOT WATER FAUCET
Remove top panel and turn faucet valve OFF.
Unscrew aerator cap from faucet and remove handle retaining clip. Do not let faucet body turn.
Pull bonnet assembly from faucet body.
Examine the interior of the faucet body and the surface of the seat cup. Clean out any debris in the faucet body, using a stiff bristle brush if necessary.
Examine the aerator. Clean any debris from the screen or flow straightener, using a stiff bristle brush if necessary.
Reassemble in reverse order.
REPLACE BREW READY LIGHT or BREW BUTTON
Unplug power cord or turn circuit breaker OFF.
Using Switch Removal Tool (p/n 83209) or a thin screwdriver, pry light or switch from mounting hole. Disconnect leads.
Reassemble in reverse order.
IMPORTANT: When replacing water faucet coil, also replace seal gaskets.
NOTE: Any abrasion or roughness on the flat end of the seat cup will require replacing the seat cup:
Work the seat cup out of the bonnet and off of the end of the stem.
Install a new seat cup, making sure the knob on the stem is fully inserted into the pocket of the seat cup, and the skirt of the seat cup is fully inserted into the bonnet.
15
SERVICING INSTRUCTIONS (continued)
CAUTION - CHEMICAL BURN HAZARD
Deliming chemicals are caustic. Wear appropriate protective gloves and goggles during this procedure. Never siphon deliming chemicals or solutions by mouth.
This operation should only be performed by qualified and ex­perienced service personnel.
IMPORTANT: DO NOT spill, splash or pour water or deliming solution into or over any internal component other than the inside of the water tank.
IMPORTANT: DO NOT allow any internal components to come into contact with the deliming solution. Take care to keep all internal components dry.
NOTE: Repeat steps 4 thru 5 as required to remove all scale and lime build-up.
PROCEDURE: Delime the Water Tank
PRECAUTIONS: Disconnect brewer from electric power. Allow brewer to cool.
FREQUENCY: As required (Brewer slow to heat)
TOOLS: Deliming Solution Protective Gloves, Goggles & Apron Mild Detergent, Clean Soft Cloth or Sponge Bristle Brush, Bottle Brush Large Sink (or other appropriate work area)
1. Disconnect brewer from the electrical supply. Turn off the water shut-off valve and disconnect the water supply line from the brewer inlet fitting.
2. Remove the tank lid assembly as described on page 13.
3. Remove the water tank from the brewer body by lifting straight up. Empty all water from the tank. Set the tank back into the brewer.
4. Mix 2 quarts of deliming solution according to the
manufacturer’s directions. Carefully pour the deliming solution into the water tank. Lower the lid assembly back onto the tank. Allow to sit for 30 minutes, or as directed by the manufacturer.
5. At end of soaking period, remove lid assembly from tank.
Thoroughly rinse internal components of lid assembly with clear water. Using a stiff bristle brush, scrub the heating element (and faucet water coil on automatic brewers) to remove lime and calcium build-up. Rinse with clean water. Store lid assembly in a safe location .
6. Remove the tank from the brewer and empty. Using a stiff
bristle brush, scrub the interior of the water tank to remove lime and calcium build-up. Rinse with clean water.
16
SERVICING INSTRUCTIONS (continued)
7. Set the tank back into the brewer. Reassemble the tank lid to the water tank. Make sure the gasket is properly in place, then reinstall the hold-down strap.
8. Reinstall wiring to heating element and thermostat. Reinstall the hi-limit thermostat (if removed). For brewers with hot water faucet, reassemble faucet piping. Verify that all internal components are dry, then reinstall the top panel.
10. Reconnect brewer to electrical supply and, for automatic brewers, reconnect water supply.
11. Install the brew chamber without filter paper or grounds.
Run at least three full brew cycles and discard all water generated.
12. Brewer is ready to use.
NOTE: Normally, silicone hoses do not need to be delimed. Should deliming hoses become necessary, Bloomfield recommends replacing the hoses.
17
EXPLODED VIEW & PARTS LIST
CABINET & RELATED COMPONENTS
18
EXPLODED VIEW & PARTS LIST (continued)
ITEM PART NO. DESCRIPTION USED ON
1 8700-16 Warmer Cover Plate, Black All
8875-149
Warmer Cover Plate, Brown All 4 8543-80 Clip, Panel Retaining All 20 8543-23 Tinnerman Nut, #8 (not shown) All 23 8543-69 Heyco Bushing All 33 8543-42 Spray Head Gasket All 34 82727 Spray Disk All 34a 8543-45 Spray Head Retainer All 35 8572-34 Door, Solenoid Access (Old-Style) 8540, 8541, 8572, 8573 & 8574
85089 Door, Solenoid (New-Style)
8540, 8541, 8572, 8573 & 8574 38 8574-10 Cover, Electric 8574 47 8810-12 Button Plug (Non-faucet) 8541, 8542, 8543, 8571, & 8573 47a 8033-60 Button Plug (Hi-Limit) 8574 48 8033-55 Leveler, Adjustable Leg All
8033-56 Cap, Adjustable Leg All
81732 Adjustable Leg Assembly All 70 8706-75 Button Plug (Timer) 8540, 8541, 8572, 8573 & 8574 101 8572-13 Top Assembly All 102 8512-56 Basin Cover Assy (w / Warmer) 8540, 8541, 8543
8542-6 Basin Cover Assy (no Warmer) 8542, 8571, 8572, 8573 & 8574 103 8543-46 Reservoir Cover All 104 8543-49 Reservoir Cover Hinge Wire All 108 8541-21 Basin Pan (Automatic) 8540, 8541, 8572, 8573 & 8574
8543-29 Basin Pan (Pour-Over) 8542, 8543, 8571 110 8542-110 Basin Front Label 8542
8543-160 Basin Front Label 8543
8541-160 Basin Front Label 8540 & 8541
8572-110 Basin Front Label 8572, 8573 & 8574
8571-20 Basin Front Label 8571 111 8542-25 Bottom Assembly (In-Line Pour-Over) 8542 & 8543
8540-25 Bottom Assembly (In-Line Automatic) 8540 & 8541
8571-13 Bottom Assy (3-Station Pour-Over) 8571
8572-33 Bottom Assy (3-Station Automatic) 8572 & 8573
Bottom Assy (3-Station Automatic) 8574
112 8541-155 Panel, Front 8540 & 8541
8543-48 Panel. Front 8542 & 8543
8571-3 Panel, Front 8571
8572-10 Panel, Front 8572, 8573 & 8574 114 8718-61 Panel, Bottom Plate (In-line) 8540, 8541, 8542 & 8543
8752-66 Panel, Bottom Plate (3-Station) 8571, 8572, 8573 & 8574 200 8942-6B Brew Chamber, Black All
8942-6 Brew Chamber, Brown All
8707-6 Brew Chamber, Stainless All
8766-11 Brew Chamber, Portion Pack, Black All
8942-6PP Brew Chamber, Portion Pack, Brown All 201 POF Filter Paper (case of 1000) All
19
EXPLODED VIEW & PARTS LIST (continued)
HOT WATER TANK ASSEMBLY
ITEM PART NO. DESCRIPTION USED ON
13 8043-5 Hold Down Strap All 50 8512-51 Thermostat All 52 8512-41 Seal Washer All 54 8043-12 Tank Cover Gasket All 56 8043-30 Seal Gasket All 58 8540-6 Hot Water Coil 8540, 8572, 8574 59 8043-8 Inlet Elbow All 60 8043-15 Vent Tube All 61 8043-11 Outlet Elbow All 62 8512-45 Tank Cover (Plate Only, 6 holes) 8541, 8542, 8543, 8571, 8573
8514-68 Tank Cover (Plate Only, 8-holes)
63 8043-83 Hi-Limit Thermostat (120V) All, except 8574
8552-50 Hi-Limit Thermostat (240V) 8574 66 8043-24 Water inlet Tube All 67 8043-14 Heating Element (120V, 1500W)
8716-1 Heating Element (240V, 3500W) 8574 68 8043-10 Tank Body All 70 80625 Bracket, Hi-Limit 8574
8543-300 Spare Cover Assembly (120V, 1500 W
No Coil - all parts mounted to cover)
8541WF-300 Spare Cover Assembly (120V, 1500W
With Coil - all parts mounted to cover)
8540, 8572, 8574
All, except 8574
COMPLETE SPARE TAN K COVER ASSEMBLY
20
EXPLODED VIEW & PARTS LIST (continued)
ELECTRICAL COMPONENTS
ITEM PART NO. DESCRIPTION USED ON
2 8572-18 Warmer Element, 120V 100W All 30 6710-23 Warmer ON/OFF Switch All 31 8572-24 BREW Switch, push-button 8572, 8573, 8574
32 8718-31 READY TO BREW Indicator Light All 36 6407-15 Cord & Cap Assembly, NEMA 5-15P All, except 8574
36t 8552-18 Terminal Block, 4P 8574
37 35-210 Strain Relief All, except 8574 39 8718-1 Timer, 2 Minute w/dial & knob 8540, 8541, 8572, 8573, 8574 45 8541-120 Solenoid Valve (Old-Style) 8540, 8541, 8572, 8573, 8574
84455 Solenoid Valve (new style w/bypass) 8540, 8572, 8574
50 8512-51 Thermostat All 63 8043-83 Hi-Limit Thermostat All, except 8574
67 8043-14 Heating Element, 120V 1500W All, except 8574
SOLENOID REPAIR KITS (OLD-STYLE SOLENOID ONLY)
SOLENOID REPAIR KITS (NEW-STYLE SOLENOID ONLY)
8707-55 BREW SWITCH, momentary rocker 8540, 8541
83612 Solenoid Valve (new-style, single) 8541 & 8573
8552-50 Hi-Limit Thermostat, Manual Reset 8574
8716-1 Heating Element, 240V 3500W 8574
8541-120CS Coil Assembly (item 45-1) 8541-120K Solenoid Repair Kit (includes items 45-2 Spring,
45-3 Plunger & x45-4 Seal Ring)
8541-120JS Solenoid Repair Kit (includes items 45-2 Spring,
45-3 Plunger & 45-4 Seal Ring plus 45t Service Wrench)
8541-120KS Solenoid Repair Kit (includes items 45-2 Spring,
45-3 Plunger, 45-4 Seal Ring & x45-5 Flow Control plus 45t Service Wrench)
8541-120F Flow Control (item 45-5 includes
45-6 Retainer Ring
& 45-7 Flow Control Washer) 8541-120R Flow Control Washer Retaining Ring (item 45-6) 8541-120FW Flow Control Washer (item 45-7) 8541-120-WS Service Wrench (item 45t)
83612 Solenoid Complete, Single 84455 Solenoid, Complete, with Bypass 85218 Inlet Fitting Kit (items 45-10, 45-11, 45-12, 45-13) 85219 Inlet Strainer (item 45-13)
21
EXPLODED VIEW & PARTS LIST (continued)
INTERNAL PLUMBING COMPONENTS
ITEM PART NO. DESCRIPTION USED ON
8 8540-3 Faucet Outlet Tube Assembly 8540, 8572 & 8574 9 8540-4 Formed Inlet Tube Assembly 8540, 8572 & 8574
10 8551-30 1/4“ Male Flare x 1/8” FPT 8540, 8572 & 8574
12 8572-20 Inlet Tube Assembly (old-style) 8540, 8572 & 8574 84461 Braided Hose (new-style) 8540, 8572 & 8574 15 8941-20 Adapter Fitting (old-style) 8540, 8541, 8572, 8573 & 8574
34a 8543-45 Spray Head Retainer All 40 8541-93 Inlet Fitting, Straight (old-style) 8541 & 8573 42 8551-35 Coil Inlet “Tee” Fitting (old-style) 8540, 8572 & 8574 43 8541-46 Water Inlet Tube 8540, 8541, 8572, 8573 & 8574 44 8541-48A Elbow 1/4“ Male Flare x 1/4” FPT (old-style) 8540, 8541, 8572, 8573 & 8574 45 8541-120 Solenoid Valve (old-style) 8540, 8541, 8572, 8573 & 8574 83612 Solenoid Valve, Single (new-style) 8541 & 8573 84455 Solenoid Valve w/ Bypass (new-style) 8540, 8572 & 8574
11 8514-26 Needle Valve (Faucet Shut-Off) 8540, 8572 & 8574
18 8540-30 Elbow 8540, 8541, 8572, 8573 & 8574 19 8541-21 Basin Pan (Automatic) 8540, 8541, 8572, 8573 & 8574
25 8043-13 Sprayer Elbow All 26 82680 Hex Lock Nut 8540, 8572 & 8574 27 8551-100B 7/16“ Lock Washer 8540, 8572 & 8574 28 82681 Washer 8540, 8572 & 8574 29 82556 Faucet Assembly 8540, 8572 & 8574 33 8543-42 Spray Head Gasket All 34 82727 Spray Disk All
46 8706-102 Adapter Fitting (old-style) 8540, 8541, 8572, 8573 & 8574 59 8043-8 Inlet Elbow All 60 8043-15 Vent Tube All 61l
8543-29 Basin Pan (Pour-Over) 8542, 8543, 8571
8043-11 Outlet Elbow All
FAUCET REPAIR KITS
82573 Handle (item 18a) 82575 Seat Cup (item 18c) 82576 Faucet Repair Kit (Includes 18a Handle, 18c Seat Cup, 18d Spring, 18h Stem,
82682 Retainer Clip (item 18b) 84804 Aerator Replacement Kit (Includes 18e O-Ring, 18f Aerator Disk & 18g Aerator Cap 84870 Aerator Repair Kit (Includes 18e O-Ring & 18f Aerator Disk)
18j Pin & 18k Bonnet
22
WIRING DIAGRAMS
23
WIRING DIAGRAM
24
WIRING DIAGRAM (continued)
25
Bloomfield Industries, Inc. Division of Carrier Refrigeration
PO. Box 280 Verdi, NV. 89439 Telephone (775)345-0444 Fax (888)492-2783 Service: (888)492-2782 website: www.wellsbloomfield.com
Bloomfield Industries Canada Limited Division of Carrier Refrigeration
5850 Keaton Cresent Mississauga, Ontario, Canada L5R 3K2 Telephone (905)507-1700 Fax (905)507-1777 Toll Free (877)507-1700 website: www.bloomcan.com e-mail: brewinfo@bloomcan.com
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