Bloomfield 8543 Service Manual

10 Sunnen Drive
St. Louis, MO 63143
telephone: 314-678-6336
fax: 314-781-2714
www.bloomfieldworldwide.com
611
OWNERS MANUAL
MODULAR
BREWING SYSTEMS
MODELS
POUR OVER AUTOMATIC AUTOMATIC UNITS UNITS UNITS WITH FAUCET
8542 8541 8540 8543 8573 8572 8571 8574
Includes:
Installation Use & Care
Servicing Instructions
Model 8574 Brewer with optional 8900-Series Glass Decanters
p/n 2M-75804 Rev. L M611 140425
WARRANTY STATEMENT
All equipment manufactured by Bloomeld is warranted against defects
in materials and workmanship for the time periods listed in the chart starting from the date the equipment is placed into service and is for the
benet of the original purchaser:
THE FOREGOING OBLIGATION IS EXPRESSLY GIVEN IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY EXCLUDED.
BLOOMFIELD, LLC SHALL NOT BE LIABLE FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES FROM ANY CAUSE WHATSOEVER.
This warranty is void if it is determined that upon inspection by an
authorized service agency that the equipment has been modied, misused, misapplied, improperly installed, or damaged in transit or by re, ood or act of God.
It also does not apply if the serial nameplate has been removed or unauthorized service personnel perform service. The prices
charged by Bloomeld for its products are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Bloomeld Authorized Service Agency or one of its sub-agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug or a dispenser) must be taken or shipped to the closest authorized service agency, transportation charges prepaid, for services.
Agencies are located in principal cities, please visit our website to locate one.
This warranty is valid in the United States and Canada and void elsewhere. Please consult your classied telephone directory
or your food service equipment dealer; or, for information and other details concerning warranty, write to:
Service Parts Department; Bloomeld
10 Sunnen Drive, St. Louis, MO 63143
Phone: (314) 678-6336 : Fax: (314) 781-2714
Technical@ bloomeldworldwide.com / www.bloomeldworldwide.com
pour over, automatic coffee brewers 2 yrs. 2 yrs. EBC, EMAX coffee brewers 2 yrs.* 2 yrs. * EBC, EMAX coffee brewer control 3 yrs. no labor POD coffee brewers 1 yr. 1 yr. ECO coffee brewers 1 yr. 1 yr. coffee warmers 1 yr. 1 yr. tea brewers 2 yrs. 2 yrs. tea dispensers 1 yr. 1 yr. tea dispenser BBTea 1 yr. no labor hot water machines 2 yrs. 2 yrs. thermal servers 90 days no labor airpots 30 days no labor decanters no warranty no warranty
Equipment Parts Labor
BLOOMFIELD SERVICE POLICY AND PROCEDURE GUIDE ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, overload protectors, or fuse replacements.
2. All problems due to operation at voltages other than specied on equipment nameplates - conversion to correct voltage
must be the customer’s responsibility.
3. All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams supplied with the equipment.
4. Replacement of items subject to normal wear, to include such items as knobs and light bulbs. Normal maintenance functions including adjustment of thermostats, microswitches, and replacement of fuses and indicating lights are not covered under warranty.
5. All problems due to inadequate water supply, such as uctuating, or high or low water pressure.
6. All problems due to mineral/calcium deposits, or contamination from chlorides/chlorines. De-liming is considered a
preventative maintenance function and is not covered by warranty.
7. Full use, care and manuals may or may not be sent with each unit, only a condensed version. Please visit our web site to download the full version.
8. Travel mileage is limited to fty (50) miles from an authorized service agency or one of its sub-service agencies.
9. All labor shall be performed during normal working hours. Overtime premium shall be charged to the customer.
10. All genuine Bloomeld replacement parts are warranted for ninety (90) days from date of purchase on non- warranted
equipment. Any use of non-genuine Bloomeld parts completely voids any warranty.
11. Installation, labor and job checkouts are not considered warranty.
12. Charges incurred by delays, waiting time or operating restrictions that hinder the service technicians ability to perform services are not covered by warranty. This includes institutional and correctional facilities.
SHIPPING DAMAGE CLAIMS PROCEDURE
NOTE: For your protection, please note that equipment in this shipment was carefully inspected and packaged by skilled
personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery.
IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the
transportation company or carrier immediately, and le “CONCEALED DAMAGE” claim with them. This must be done within fteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Bloomeld cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the
necessary documents to support your claim.
2M-75804-611 Koffee-King 8900 Series Brewer
TABLE OF CONTENTS
WARRANTY STATEMENT xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 3 AGENCY APPROVAL INFORMATION 3 INSTALLATION INSTRUCTIONS 4 OPERATION 6 BREWING COFFEE 8 CLEANING INSTRUCTIONS 9 TROUBLESHOOTING SUGGESTIONS 10 SERVICING INSTRUCTIONS 11
Deliming Instructions 16
EXPLODED VIEWS & PARTS LISTS 18 WIRING DIAGRAMS 22
SPECIFICATIONS
MODEL TYPE WARMERS FAUCET VOLTS 1ø AMPS WATTS POWER CORD
8540
8541
In-Line, Automatic,
Plumbed-In
In-Line, Automatic,
Plumbed-In
2 YES
2 NO
8542 In-Line, Pour-Over 1 NO
8543 In-Line, Pour-Over 2 NO
8571 3-Station, Pour-Over 3 NO
8572
8573
8574
2M-75804-611 Koffee-King 8900 Series Brewer
k Canadian brewers are 1500W maximum.
3-Station, Automatic,
Plumbed-In
3-Station, Automatic,
Plumbed-In
3-Station, Automatic, Plumbed-In
3 YES
3 NO
3 YES 115/230VAC 17.0 3800 not provided
Thank You for purchasing this
Bloomeld appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use, care for and maintain or repair the appliance in a manner which will ensure its optimum performance.
120VAC 14.1 1700
120C 11.7 1400k
NEMA 5-15P
220/240V 2000 CEE 7/VII
120VAC 14.1 1700
120C 11.7 1400k
NEMA 5-15P
120VAC 13.3 1600
120C 1300k
NEMA 5-15P
220/240V 1900 CEE 7/VII
120VAC 14.1 1700
120C 11.7 1400k
NEMA 5-15P
120VAC 15.0 1800
120C 1500k
NEMA 5-15P
220/240V 2100 CEE 7/VII
120VAC 15.0 1800
120C 12.5 1500k
NEMA 5-15P
220/240V 2100 CEE 7/VII
120VAC 15.0 1800
120C 12.5 1500k
NEMA 5-15P
220/240V CEE 7/VII
1
FEATURES AND OPERATING CONTROLS
Fig. 1 Features & Operating Controls
IL1695
2M-75804-611 Koffee-King 8900 Series Brewer
2
PRECAUTIONS AND GENERAL INFORMATION
WARNING: ELECTRIC SHOCK HAZARD
WARNING
All servicing requiring access to non-insulated components must be performed by qualied service personnel. Do not open any access panels which require the use of tools. Failure to heed this warning can result in electrical shock.
WARNING: INJURY HAZARD
WARNING
All installation procedures must be performed by qualied personnel with full knowledge of all applicable electrical and plumbing codes. Failure could result in property damage and personal injury.
WARNING: ELECTRIC SHOCK HAZARD
WARNING
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or serious Injury.
WARNING: BURN HAZARD
WARNING
This appliance dispenses very hot liquid. Serious bodily injury from scalding can occur from contact with dispensed liquids.
This appliance is intended for commercial use only.
This appliance is intended for use to brew beverage products for human consumption. No other use is recommended or authorized by the manufacturer or its agents.
This appliance is intended for use in commercial establishments, where all operators are familiar with the appliance use, limitations and associated hazards. Operating instructions and warnings must be read and understood by all operators and users.
Except as noted, this piece of equipment is made in the USA and has American sizes on hardware. All metric conversions are approximate and can vary in size.
The following trouble shooting, component views and parts lists are included for general reference, and are intended for use by qualied service personnel.
This manual should be considered a permanent part of this appliance. The manual must remain with the appliance if it is sold or moved to another location.
AGENCY APPROVAL INFORMATION
CAUTION:
EQUIPMENT DAMAGE
DO NOT plug in or energize this appliance until all Installation Instructions are read and followed. Damage to the Brewer will occur if these instructions are not followed.
CAUTION:
BURN HAZARD
Exposed surfaces of the appliance, brew chamber and decanter may be HOT to the touch, and can cause serious burns.
These brewer are listed under UL le E9253, and
listed under LR21315.
This brewer meets Standard 4 only when installed,
2M-75804-611 Koffee-King 8900 Series Brewer
operated and maintained in accordance with the enclosed
instructions.
E9253
STD 4
LR21315
3
INSTALLATION INSTRUCTIONS
READ THIS CAREFULLY BEFORE STARTING THE INSTALLATION
IMPORTANT:
To enable the installer to make a quality installation and to minimize installation time, the following suggestions and tests should be done before the actual unit installation is started:
CAUTION:
EQUIPMENT DAMAGE
DO NOT plug in or energize this appliance until all Installation Instructions are read and followed. Damage to the Brewer will occur if these instructions are not followed.
CAUTION:
UNSTABLE EQUIPMENT HAZARD
It is very important for safety and for proper operation that the brewer is level and stable when standing in its nal operating position. Provided adjustable, non-skid legs must be installed at each corner of the unit. Failure to do so will result in movement of the brewer which can cause personal Injury and/ or damage to brewer.
NOTE: Water supply inlet line must meet certain minimum criteria to insure successful operation of the brewer. Bloomeld recommends 1/4” copper tubing for installation of less than 25 feet and 3/8” for more than 25 feet from a 1/2” water supply line.
REFER TO EXPLODED VIEWS PAGES 18 thru 22 FOR COMPONENT NAMES/NUMBERS
Unpack the unit. Inspect all components for completeness and condition. Ensure that all packing materials have been removed from the unit.
Verify that the Spray Head Gasket (#33) and Spray Disk (#34) are properly installed.
LEVELING THE UNIT
Verify that an adjustable leg is installed at each corner of the brewer.
Set Brewer in its operating location. Level the Brewer. A spirit level should be placed on the top of the unit, at the edge, as a guide when making level adjustments.
Level the unit from left to right and front to back by turning the adjustable feet. Be sure all four feet touch the counter to prevent tipping.
PLUMBER’S INSTALLATION INSTRUCTIONS Brewer should be connected to a POTABLE WATER, COLD WATER line. Flush water line before connecting to Brewer.
DO NOT use a saddle valve with a self-piercing tap for the water line connection. Such a tap can become restricted by waterline debris. For systems that must use a saddle tap, shut off the main water supply and drill a 3/16” (minimum) tap for the saddle connection, in order to insure an ample water supply. Remember to ush the line prior to installing the saddle.
The brewer must be installed on a water line with average pressure between 20 PSI and 90 PSI. If your water pressure exceeds 90 PSI at anytime, a pressure regulator must be installed in the water supply line to limit the pressure to not more than 90 PSI in order to avoid damage to lines and solenoid.
A water shut-off valve should be installed on the incoming water line in a convenient location (Use a low restriction type valve, such as a 1/4-turn ball valve, to avoid loss of water ow thru the valve.
The provided water line strainer must be installed in the supply line, between the shutoff valve and inlet tting. Note FLOW arrow marking on strainer body.
2M-75804-611 Koffee-King 8900 Series Brewer
4
INSTALLATION INSTRUCTIONS (continued)
NSF requires that the brewer be able to be moved for cleaning underneath. A ex line or loops of copper tubing will satisfy this requirement. See Figure 2 below.
COPPER LOOPS OR
FLEX LINES
(PROVIDED BY
PLUMBER)
SHUT-OFF VALVE
(PROVIDED BY
PLUMBER)
WATER
SUPPLY
SOLENOID STRAINER
WASHER
WATER INLET
FITTING
FLOW
Fig. 2 Water Supply Installation
IL1652
New-style shown
In some areas, local codes require a backow preventer (check valve) to be installed on the inlet water line. If a backow preventer is used, you must install a water hammer arrester in the incoming line, between the backow preventer and the brewer inlet, as far away from the brewer as space will allow. This will relieve the excessive back pressures that can cause faucet leaks and solenoid malfunctions.
ELECTRICIAN’S INSTALLATION INSTRUCTIONS
REFER TO ELECTRICAL SPECIFICATIONS - Page 1 Check the nameplate to determine correct electrical service required for the Brewer to be installed.
IMPORTANT: Before connecting to electricity, make sure automatic brewers are connected to the water supply.
All models (except 8574) are equipped with a cord and plug. They require a 115 - 125 volt 20 amp circuit (50/60 Hz, 2 wire plus ground, with NEMA 5-15R or 5-20R Receptacle).
IMPORTANT: The ground prong of the plug is part of a system designed to protect you from electrical shock in the event of internal damage. Never cut off the ground prong nor twist a blade to t an existing receptacle. Contact a licensed electrician to install the proper circuit and receptacle.
NOTE: This equipment must be installed to comply with applicable federal, state and local plumbing codes and ordinances.
WARNING
WARNING:
SHOCK HAZARD
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or serious injury.
IMPORTANT: Do not connect brewer to electrical power until the tank is lled with water. Pour water into the pour-over opening until water ows from the brew head.
IMPORTANT:
Supply power must match nameplate for voltage and phase. Connecting to the wrong voltage will damage the brewer or result in decreased performance. Such damage is not covered by warranty.
Model 8574 must be wired by an electrician, and requires a 115/230V 20A circuit (50/60 Hz, 2 hot legs / 1 neutral leg, plus ground). Remove front panel to gain access to terminal block. Green terminal must be connected to a suitable building ground. Circuit must be capable of 3800 Watts. See gure 3 at right.
IMPORTANT: Wiring must be installed in approved solid or exible conduit, and must be secured to the brewer with a strain
2M-75804-611 Koffee-King 8900 Series Brewer
relief (to be provided by the installer).
5
IL1696
Fig. 3 115/240 Volt Terminal Block
OPERATION
Fig. 4 Brewer Operation Diagram
IMPORTANT:
Tank must be full of water before connecting
A. START-UP
For initial start-up, or if the brewer has not been used for an
extended period of time: brewer to electrical power. Heating elements will be damaged if allowed to operate without being fully submerged in water. Damage caused by operating the brewer without water in the tank
is NOT COVERED BY WARRANTY.
BEFORE plugging the brewer into a receptacle, or otherwise
connecting brewer to electrical power THE WATER TANK MUST
BE FILLED. Place an empty decanter under the brew head. Lift
the pour-over cover then pour warm tap water into the pour-over
opening until water ows from the brew head. When water stops
dripping from the brew head, empty the container.
Once the tank is full of water, connect the brewer to electrical
power. The heating elements will begin heating the water in the
tank. When the water has reached the proper temperature, the
“READY To BREW” light will glow.
IL1697
• Be sure spray disk and brew gasket are properly installed in the brew head.
• Be sure the water supply is properly connected and the water supply valve is turned ON.
• Be sure the WATER TANK IS FILLED
IL1618
2M-75804-611 Koffee-King 8900 Series Brewer
6
OPERATION (continued)
WATER HEATER
Water temperature is sensed by a thermobulb inserted into the water tank. This temperature signal is fed to the thermostat, which controls line power to the heating element.
The setpoint temperature is adjustable at the thermostat.
The element is protected from over­temperature by a hi-limit thermostat.
WATER FLOW
POUR-OVER FEATURE
Pouring any amount of cold water into the pour-over opening and into the basin pan forces an identical amount of hot water out of the tank and through the spray head into the brew chamber.
AUTOMATIC OPERATION
Pressing BREW button energizes the solenoid valve, allowing water from an external water supply to ow into the basin pan and then into the hot water tank. This forces an identical amount of hot water out of the tank and through the spray head into the brew chamber
The solenoid uses a ow control device so that ow is consistent between 20 p.s.i. and 90 p.s.i.
Length of time the solenoid is open is controlled by the timer.
THERMOSTAT
Fig. 5 Heat Control Diagram
BASIN
PAN
SOLENOID
BASIN
FAUCET BYPASS
PAN
MANUAL
POUR-OVER
MANUAL
POUR-OVER
TANK
TANK
HI-LIMIT THERMOSTAT
THERMOBULB
HEATER ELEMENT
BREW
BREW
HOT WATER FAUCET
The faucet water coil is submerged in the hot water tank and draws heat from the brew water. Water going to the water coil is not controlled by the solenoid valve.
The faucet is at supply water pressure any time the faucet shut-off valve is OPEN.
2M-75804-611 Koffee-King 8900 Series Brewer
SOLENOID
SHUT-OFF
FAUCET BYPASS
Fig. 6 Water Flow Diagram
7
FAUCET
VALVE
WATER
COIL
TANK
FAUCET
HOT
WATER
IL1654
Loading...
+ 19 hidden pages