Bloomfield 600 User Manual

USER'S GUIDE for
BLOOMFIELD TRADITIONAL DISPLACEMENT-TYPE
COFFEE BREWERS
Includes:
Installation
Checkout
Troubleshooting
600
p/n 86772 Rev. (-) M600 102203 cps
INTRODUCTION
The technical content of this manual represents current production models as of October, 2003. Data, specifications and materials, and model number designations are subject to change at any time without notice.
This manual is intended for use by qualified service personnel. Bloomfield coffee brewers are intended exclusively for commercial use
and are designed expressly to brew beverage products for human consumption. No other use is recommended or authorized by the manufacturer or its agents.
Except as noted, this piece of equipment is made in the USA and has American sizes on hardware. All metric conversions are approximate.
This is a general guide for this class of brewers. Examples in this manual are provided to illustrate concepts only. Your specific application may vary. Consult the Owner's Manual for your specific equipment.
SAFETY WARNINGS AND PRECAUTIONS
WARNING: ELECTRIC SHOCK HAZARD
All servicing requiring access to non-insulated components must be performed by qualified
service personnel. Do not open any access panels which require the use of tools unless you are qualified to do so. Failure to heed this warning can result in electrical shock. Electrical shock can cause death or serious Injury.
WARNING: INJURY HAZARD
All installation procedures must be performed by qualified personnel with full knowledge of all
applicable electrical and plumbing codes. Failure could result in personal injury and
property damage.
WARNING: ELECTRIC SHOCK HAZARD
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a
plumbing line will provide such a ground.
WARNING: BURN HAZARD
This appliance dispenses very hot liquid. Serious bodily injury from scalding can occur from
contact with dispensed liquids.
CAUTION: SHOCK HAZARD
Always disconnect the brewer fro electrical power before servicing or cleaning. DO NOT submerge electrical equipmen t in water.
Avoid contaminating electrical components with water when cleaning the cabinet surfaces.
CAUTION: BURN HAZARD
Exposed surfaces of the appliance, brew chamber and airpot ,decanter or thermal server may be HOT to the touch, and can cause serious burns.
CAUTION: ELECTRICAL DAMAGE
DO NOT plug in or energize this appliance until all Installation Instructions are read and followed. Damage to the brewer will occur if these instructions are not followed.
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TABLE OF CONTENTS
INSTALLATION PROCEDURES …………………………………….. 2 BREWER OVERALL CHECKOUT ……………………………………. 4 BREWING COFFEE …………………………………………………… 5 CLEANING INSTRUCTIONS …………………………………………. 6 THEORY OF OPERATION WATER FLOW ………………………………………...………….… 7 HOT WATER FAUCET …………………………………………….. 8 BREW WATER TEMPERATURE CONTROL …………………… 9 TROUBLESHOOTING GUIDE QUICK GUIDE ………………………………………………………. 10
BREW WATER SYSTEM - AUTOMATIC OPERATION .....…… 11
BREW WATER SYSTEM - POUR-OVER ……………………….. 12 FAUCET WATER SYSTEM ……………………………………….. 15 ELECTRICAL SYSTEM - BREW …………………………………. 19 ELECTRICAL SYSTEM - HEATING ……………………………… 20 ELECTRICAL SYSTEM - WARMERS ……………………………. 21 SERVICING INSTRUCTIONS TEMPERATURE ADJUSTMENT …………………………………. 22 TIMER ADJUSTMENT ……………………………………………… 23 REMOVE TANK ……………………………………………………. 23 REPLACE THERMOSTAT ………………………………………… 23 REPLACE HEATING ELEMENT ………………………………….. 23 REPLACE FILL SOLENOID ……………………………………….. 24 CLEAN SOLENOID SCREEN ……………………………………. 24 REPLACE TIMER ASSEMBLY …………………………………… 25 REPLACE HOT WATER COIL …………………………………… 25 REPAIR HOT WATER FAUCET ………………………………….. 25 REPLACE "READY-TO-BREW" LIGHT OR BREW SWITCH …. 25 DELIME WATER TANK ……………………………………………. 26
1
INSTALLATION
READ THIS CAREFULLY BEFORE STARTING THE INSTALLATION
IMPORTANT:
To enable the installer to make a quality installation and to minimize installation time, the following suggestions and tests should be done before the actual unit installation is started:
CAUTION:
ELECTRICAL
DO NOT plug in or energize this appliance until all Installation Instructions are read and followed. Damage to the Brewer will occur if these instructions are not followed.
DAMAGE
CAUTION:
UNSTABLE
It is very important for safety and for proper operation that the brewer is level and stable when standing in its final operating position. Provided adjustable, non-skid legs must be installed at each corner of the unit. Failure to do so will result in movement of the brewer which can cause personal Injury and/ or damage to brewer.
NOTE: Water supply inlet line must mee t cer tain mini m u m criteria to insure successful operation of the brewer. Bloomfield recommends 1/4" copper tubing for installation of less than 12 feet and 3/8" for more than 12 feet from a 1/2" water supply line.
EQUIPMENT HAZARD
This general information may not apply to all models. Refer to the owners manual and any technical data sheets for your specific equipment for additional information.
PREPARATION Unpack the unit. Inspect all components for completeness and
condition. Ensure that all packing materials have been removed from the unit.
Verify that the Spray Head Gasket and Spray Disk are properly installed. IMPORTANT: The gasket must be installed INSIDE the brew head cup.
Verify that an adjustable leg is installed at each corner of the brewer, and, if provided, the rubber foot is installed on each leg.
Set Brewer in its operating location. Level the Brewer. A spirit level should be placed on the top of the unit, at the edge, as a guide when making level adjustments.
Level the unit from left to right and front to back by turning the adjustable feet. Be sure all four feet touch the counter to prevent tipping.
PLUMBER’S INSTALLATION INSTRUCTIONS Brewer should be connected to a POTABLE WATER, COLD
WATER line. Flush water line before connecting to Brewer.
DO NOT use a saddle valve with a self-piercing tap for the water line connection. Such a tap can become restricted by waterline debris. For systems that must use a saddle tap, shut off the main water supply and drill a 3/16” (minimum) tap for the saddle connection, in order to insure an ample water supply. Remember to flush the line prior to installing the saddle.
The brewer must be installed on a water line with average pressure between 20 PSI and 90 PSI. If your water pressure exceeds 90 PSI at anytime, a pressure regulator must be installed in the water supply line to limit the pressure to not more than 90 PSI in order to avoid damage to lines and solenoid.
A water shut-off valve should be installed on the incoming water line in a convenient location (Use a low restriction type valve, such as a 1/4-turn ball valve, to avoid loss of water flow thru the valve.
The provided water line strainer must be installed in the supply line, between the shutoff valve and inlet fitting. Note FLOW arrow marking on strainer body.
2
INSTALLATION (continued)
NSF requires that the brewer be able to be moved for cleaning underneath. A flex line or loops of copper tubing will satisfy this requirement. See Figure 2 below.
In some areas, local codes require a backflow preventer (check valve) to be installed on the inlet water line. If a backflow preventer is used, you must install a water hammer arrester in the incoming line, between the backflow preventer and the brewer inlet, as far away from the brewer as space will allow. This will relieve the excessive back pressures that can cause faucet leaks and solenoid malfunctions.
IMPORTANT:
Tank must be full of water before connecting brewer to electrical power. Heating elements will be damaged if allowed to operate without being fully submerged in water. Damage caused by operating the brewer without water in the tank is NOT COVERED BY WARRANTY.
ELECTRICIAN’S INSTALLATION INSTRUCTIONS
REFER TO ELECTRICAL SPECIFICATIONS provided in the Owner's Manual, specification sheet, and on the nameplate.
Some models are equipped with a cord and plug. They require:
1. A circuit that meets or exceeds the electrical requirements
2. A properly installed and grounded receptacle configured to match the brewer plug.
Some models are designed to be connected directly to the electrical circuit. They require:
1. A circuit that meets or exceeds the electrical requirements
2. Conduit and fittings that meet applicable electrical codes.
3. The ground lug of the brewer must be connected to a suitable electrical ground.
Water Supply Installation
NOTE: This equipment must be installed to comply with applicable federal, state and local plumbing codes and ordinances.
WARNING:
SHOCK HAZARD
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or serious injury.
IMPORTANT:
Supply power must match nameplate for voltage and phase. Connecting to the wrong voltage will damage the brewer or result in decreased performance. Such damage is not covered by warranty.
IMPORTANT:
The ground prong of the plug is part of a system designed to protect you from electrical shock in the event of internal damage. Never cut off the ground prong nor twist a blade to fit an existing receptacle. Contact a licensed electrician to install the proper circuit and receptacle.
GROUND
PIN
NEMA 5-15P
PLUG
Typical Plug/Receptacle Configuration
NEMA 5-15R
RECEPT ACLE
3
BREWER OVERALL CHECK-OUT
CAUTION:
SHOCK HAZARD
Always disconnect the brewer fro electrical power before servicing or cleaning.
CAUTION:
BURN HAZARD
Brew water is extremely hot. Exposed surfaces of the brew chamber and airpot ,decanter or thermal server may be HOT to the touch, and can cause serious burns.
If any problems are encountered with the operation of this brewer, please refer to the TROUBLESHOOTING GUIDE, beginning on page 10.
IMPORTANT: When operating the bre wer for the first time, the tank must be filled with water BEFORE connecting to electric power. Place an empty container under the brew head, then pour water into the pour-over opening until water flows from the brew head. When all dripping stops, remove and empty the container. It is now safe to connect brewer to electric power.
BREWER CHECK-OUT
These checks should be performed:
When the brewer is installed
During any service call on the brewer
During any subsequent follow-up call
IMPORTANT:
Tank must be full of water before pressing POW ER key " Heating elements will be damaged if allowed to operate without being fully submerged in water. Damage caused by operating the brewer without water in the tank is NOT COVERED BY WARRANTY.
1. Clean spray disk
2. Check spray disk gasket. Be sure it is installed inside of the brew head cup.
3. Check operation of Power Switch(es), Brew Switch and Brew Cancel Switch.
4. Check the brew temperature at the brew head: a. Install a paper filter in the brew chamber, then install the brew chamber under the brew head. Set an empty container in position under the brew head. b. Withdraw the brew chamber slightly, and insert the temperature probe of a digital thermometer into the brew chamber so that the tip is near the discharge hole. Be sure the brewer is up to temperature ( "ready-to-brew" light is on), then start a brew. c. At this location, temperature should be near 190ºF for coffee 195ºF for tea
5. Check the water delivery volume.
6. Where applicable, check operation of warmers and warmer switches.
7. Disconnect brewer from electric power. Remove top panel and check hoses and connections for water leaks.
8. Where applicable, check hot water faucet for operation and leaks.
ON".
Fill Water Tank
4
BREWING COFFEE
PREPARATION
Place one (1) genuine Bloomfield paper filter in the brew chamber.
PAPER FILTER
Add a pre-measured amount of fresh coffee grounds. Gently shake the brew chamber to level the bed of grounds. Slide the
BREW CHAMBER
brew chamber into place under the brew head.
POUR-OVER OPERATION
BE sure “READY TO BREW” light is lit.
Brew Chamber
Place the appropriate EMPTY decanter in place under the brew chamber.
Fill a decanter with tap water. Lift the pour-over cover and pour the entire contents of the decanter into the pour-over opening, which will fill the basin.
Water from the basin will displace a like amount of heated water from the tank. The hot water will be forced into the brew head where it will spray over the bed of grounds. Freshly brewed coffee will begin to fill the container under the brew chamber. When the flow and all dripping stops, the coffee is ready to serve.
Discard the contents of the brew chamber. Rinse the brew chamber in a sink. When the ”READY TO BREW” light glows, the brewer is ready for another brew cycle.
AUTOMATIC OPERATION BE sure “READY TO BREW” light is lit. Place an EMPTY decanter in place under the brew chamber. Press the “BREW” switch. The solenoid will open for an amount of
time determined by the timer setting, admitting a measured quan tity of water into the basin.
Water from the basin will displace a like amount of heated water from the tank. The hot water will be forced into the brew head where it will spray over the bed of grounds. Freshly brewed coffee will begin to fill the decanter under the brew chamber. When the coffee flow and all dripping stops, the coffee is ready to serve.
Discard the contents of the brew chamber and rinse it in a sink. When the ”READY TO BREW” light glows, the brewer is ready for another brew cycle.
NOTE: Water for the hot water faucet is heated in a coil inside of the water tank. Use of the faucet will not affect the volume of water delivered for a brew. However, overuse of the faucet during a brew may lower the temperature of the brew water.
CAUTION: Burn Hazard
Exposed surfaces of the brewer, brew chamber and decanter may be HOT to the touch, and can cause serious burns.
CAUTION: Burn Hazard
To avoid splashing or over­flowing hot liquids, ALWAYS place an empty decanter under the brew chamber before starting the brew cycle. Failure to comply can cause serious burns.
CAUTION: Burn Hazard
After a brew cycle, brew chamber contents are HOT. Remove the brew chamber and dispose of used grounds with care. Failure to comply can cause serious burns.
IMPORTANT: Before operating the brewer for the first time, the tank must be filled with water BEFORE connecting to electric power. Place an empty decanter under the brew head, then pour decanters of water into the pour-over opening until water flows from the brew head.
5
CLEANING INSTRUCTIONS
CAUTION:
BURN HAZARD
Brewing and serving temperatures of coffee are extremely hot. Hot coffee will cause serious skin burns.
CAUTION:
SHOCK HAZARD
Do not submerge or immerse brewer in water.
IMPORTANT:
DO NOT use steel wool, sharp objects, or caustic, abrasive or chlorinated cleansers to clean the brewer or airpots.
Cleaning
PROCEDURE: Clean Coffee Brewer
PRECAUTIONS: Disconnect brewer from electric power. Allow brewer to cool.
FREQUENCY: Daily TOOLS: Mild Detergent, Clean Soft Cloth or Sponge
Bristle Brush, Bottle Brush
1. Disconnect brewer from electric power. Allow brewer to cool before cleaning.
2. Remove airpot.
3. Remove and empty brew chamber.
4. Remove the spray disk from the brew head (See figure 7): Press up on the spray disk ears, then turn the disk to the left to unlatch. Remove the gasket from inside the brew head.
5. Wipe inside of brew head and area around the brew head with a soft clean cloth or sponge moistened with clean water.
6. Wash the spray disk in a sink using warm water and a mild detergent. A bristle brush may be used to clear clogged spray holes. Rinse the spray disk with clean water and allow to air dry.
7. Wash the brew chamber in a sink using warm water and a mild detergent. A bristle brush may be used to clean the inside. Rinse with clean water and allow to air dry.
8. Wipe the exterior of the brewer with a soft clean cloth or sponge moistened with clean water.
10. Reinstall the gasket INSIDE the brew head, then reinstall the spray disk.
11. Reinstall the brew chamber.
12. DO NOT submerge airpots in water. Clean airpots by filling with warm soapy water. Scrub the inside with a bottle brush. Empty and rinse with clean water. Wipe the exterior with a soft clean cloth or sponge moistened with clean water. Invert and allow to air dry.
Procedure is complete
6
WATER FLOW
THEORY OF OPERATION
Typical Brew Water Delivery System
POUR-OVER FEATURE
Pouring any amount of cold water into the pour-over opening and into the basin pan forces an identical amount of hot water out of the tank and through the spray head in to the brew chamber.
AUTOMATIC OP ERATION Pressing BREW button energizes the
solenoid valve, allowing water from an external water supply to flow into the basin pan and then into the hot water tank. This forces an identical amount of hot water out of the tank and through the spray head in to the brew chamber
The solenoid uses a flow control device so that flow is consistent between 20 p.s.i. and 90 p.s.i.
Length of time the solenoid is open is controlled by the timer.
Fig. 5 Water Flow Diagram
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