Bloomfield 2280, 2288EX, 2282, 2286EX User Manual

BLOOMFIELD INDUSTRIES
2 ERIK CIRCLE, P.O.Box 280
Verdi, NV 89439 U.S.A.
Customer Service (775) 345-0444 Ext.502
fax (775) 345-0569
www.wellsbloomfield.com
OWNERS MANUAL
AIRPOT & THERMAL BREWERS
657
Model 2282 shown with optional airpot
MODELS
2280
2282 2286EX 2288EX
Includes
INSTALLATION
OPERATION
USE & CARE
SERVICE
p/n 75209 Rev. E M657 050209 cps
WARRANTY STATEMENT
All electrical equipment manufactured by BLOOMFIELD INDUSTRIES is warranted against defects in materials and workmanship for a period of one year from the date of original installation or eighteen (18) months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser, except that: a. airpots carry a 30 day parts warranty only. b. dispensers; i.e., tea and coffee carry a 90 days parts warranty only, excludes decanters.
THE FOREGOING OBLIGATION IS EXPRESSLY GIVEN IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY EXCLUDED.
BLOOMFIELD INDUSTRIES DIVISION/SPECIALTY EQUIPMENT MANUFACTURING CORPORATION SHALL NOT BE LIABLE FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES FROM ANY CAUSE WHATSOEVER.
This warranty is void if it is determined that upon inspection by an Authorized Service Agency that the equipment has bee n modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God.
SERVICE POLICY AND PROCEDURE GUIDE
ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, overload protectors, or fuse replacements unless warranted conditions are the cause.
2. All problems due to operation at voltages other than specified on equipment nameplates; conversion to correct voltage must be the customer’s responsibility.
3. All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams supplied with the equipment.
4. Replacement of items subject to normal wear, to include such items as knobs and light bulbs. Normal maintenance
functions including adjustment of thermostats, microsw itches,
and replacement of fuses and indicating lights are not
covered under warranty.
5. All problems due to inadequate water supply, such as
fluctuating, or high or low water pressure.
6. All problems due to mineral/calcium deposits, or
contamination from chlorides/chlorines. De-liming is considered a preventative maintenance function and is not covered by warranty.
It also does not apply if the serial nameplate has been removed or unauthorized service personnel perform serv ice. The prices charged by Bloomfield Industries for its products are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Bloomfield Industries Authorized Service Agency or one of its sub-agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest Authorized Service Agency, transportation charges prepaid, for services.
In addition to restrictions contained in this warranty, specific limitations are shown below (Additional W arranty Exclusions). Bloomfield Industries Authorized Service Agencies are located in principal cities.
This warranty is valid in the United States and void elsewhere. Please consult your classified telephone directory or your food service equipment dealer; or, for information and other details concerning warranty, write to:
Phone: (775) 345-0444 Fax: (775) 345-0569
7. Full use, care and maintenance instructions are supplied with each machine. Those miscellaneous adjustments noted are customer responsibility. Proper attention will prolong the life of the machine.
8. Travel mileage is limited to sixty (60) miles from an authorized Service Agency or one of its sub-agencies.
9. All labor shall be performed during normal working hours. Overtime premium shall be charged to the customer.
10. All genuine Bloomfield replacement parts are warranted for ninety (90) days from date of purchase on non­ warranted equipment. Any use of non-genuine Bloomfield parts completely voids any warranty.
11. Installation, labor and job check-out are not considered warranty.
12. Charges incurred by delays, waiting time or operating restrictions that hinder the service technicians ability to perform services are not covered by warranty. This includes institutional and correctional facilities.
Service Parts Department
Bloomfield Industries
P.O. Box 280
Verdi, NV 89439
SHIPPING DAMAGE CLAIMS PROCEDURE
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery. IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This must be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Bloomfield Industries cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
xi
TABLE OF CONTENTS
WARRANTY STATEMENT xi
WARRANTY STATEMENT xi SPECIFICATIONS 1
SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2
FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 3
PRECAUTIONS & GENERAL INFORMATION 3 INSTALLATION INSTRUCTIONS 5
INSTALLATION INSTRUCTIONS 5 AGENCY APPROVAL INFORMATION 5
AGENCY APPROVAL INFORMATION 5 OPERATION 6
OPERATION 6 USERS GUIDE 7
USERS GUIDE 7 CLEANING INSTRUCTIONS 8
CLEANING INSTRUCTIONS 8 SERVICING INSTRUCTIONS
SERVICING INSTRUCTIONS Operational Adjustmets 9
Operational Adjustments 9 Electrical 10
Electrical 10 Plumbing 11
Plumbing 12 De-liming Heater Tank 12
De-liming Heater Tank 14 Diagnostics & Troubleshooting 13
Diagnostics & Troubleshooting 15 EXPLODED VIEW & PARTS LIST
EXPLODED VIEW & PARTS LIST In-Line Models 14
Airpot Brewer Models 16 Step-Up Models 16
Thermal Brewer Models 18 WIRING DIAGRAM
WIRING DIAGRAMS Airpot/Thermal Brewer Models 20
Export 240V thermal/airpot brewer 21
SPECIFICATIONS
Thank You for purchasing this Bloomfield Industries appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use, care for and maintain or repair the appliance in a manner which will ensure its optimum perf ormance.
ELECTRICAL SPECIFICATIONS*
MODEL WATTS VOLTS Hz CIRCUIT REQUIRED WIRE 2280 1800 120 50/60 15 AMP (NEMA 5-15R) 2 + ground 2282 1800 120 50/60 15 AMP (NEMA 5-15R) 2 + ground Canada 1500 watts
MODEL WATTS VOLTS HZ. CIRCUIT REQ. WIRE 2286EX
2288EX
3200 240 50/60
HARD WIRED TO BREAKER
2 + GND.
DIMENSIONS*
MODEL CONFIGURATION HEIGHT WIDTH
2280/2286EX Thermal Brewer 27p (699 mm) 9b (231 mm) 22 D” (575 mm)
2282/2288EX Airpot Brewer 23p (599 mm) 9b (231 mm)
OVER ALL
DEPTH
22 D” (575 mm)
* for complete information regarding specifications and dimensions, please consult the GLD (General
Layout Data) for the appliance ( p/n 75054).
1
FEATURES & OPERATING CONTROLS
CONTROL
PANEL
CONTROL
PANEL
HOT WATER
FAUCET
BREW
CHAMBER
AIRPOT (BREWING POSITION)
AIRPOT BREWER
NAMEPLATE
POSITIONING BRACKET
HOT WATER
FAUCET
BREW
CHAMBER
NAMEPLATE
THERMAL
SERVER (BREWING POSITION)
THERMAL BREWER
LIFT FOR
HOT WATER
12
5
3
6
7
8
CONTROL
PANEL
1. Brew Indicator Glows during brew cycle, flashes in “Brew Wait”
2. Heat Indicator Glows when heating elements are energized
3. Power Indicator Glows when power is on
5. Brew Switch Press to initiate brew cycle
6. Cancel Switch Press to terminate brew cycle
7. Power Switch Press to turn brewer on or off
8. Hot Water Faucet Dispense up to 2 cups of hot water at a time for tea, etc.
2
PRECAUTIONS AND GENERAL INFORMATION
WARNING: Electric Shock Hazard
All servicing requiring access to non-insulated components must be performed by qualified service personnel. Do not open any access panels which require the use of tools. Failure to heed this warning can result in electrical shock.
WARNING: Injury Hazard All installation procedures must be performed by qualified personnel with full knowledge of all applicable electrical and plumbi n g code s. Failure could result in property damage and personal injury.
WARNING Electric Shock Hazard
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or serious Injury.
WARNING: Burn Hazard This appliance dispenses very hot liquid. Serious bodily injury from scalding can occur from contact with dispensed liquids.
This appliance is intended for commercial use only. This appliance is intended for use to brew beverage products for
human consumption. No other use is recommended or authorized by the manufacturer or its agents.
This appliance is intended for use in commercial establishments, where all operators are familiar with the appliance use, limitations and associated hazards. Operating instructions and warnings must be read and understood by all operators and users.
Except as noted, this piece of equipment is made in the USA and has American sizes on hardware. Please note: Metric hardware is used to mount the inlet (Fill) solenoid. All metric conversions are approximate and can vary in size.
The following trouble shooting, component views and parts lists are included for general reference, and are intended for use by qualified service personnel.
This manual should be considered a permanent part of this appliance. The manual must remain with the appliance if it is sold or moved to another location.
CAUTION: Equipment Electrical Damage
DO NOT plug in or energize this appliance until all Installation Instructions are read and followed. Damage to the Brewer will occur if these instructions are not followed.
CAUTION: Burn Hazard
To avoid splashing or
overflowing hot liquids, ALWAYS use an empty airpot or thermal server before starting the brew cycle. Failure to comply can cause serious burns.
CAUTION: Burn Hazard
After a brew cycle, brew
basket contents are HOT. Remove the brew basket and dispose of used grounds with care. Failure to comply can cause serious burns.
CAUTION: Burn Hazard
Exposed surfaces of the
appliance, brew basket and airpot or server may be HOT to the touch, and can cause serious burns.
3
INSTALLATION INSTRUCTIONS
READ THIS CAREFULLY BEFORE STARTING THE INSTALLATION
IMPORTANT:
To enable the installer to make a quality installation and to minimize installation time, the following suggestions and tests should be done before the actual unit installation is started:
CAUTION: Equipment Electrical Damage
DO NOT plug in or energize this appliance until all Installation Instructions are read and followed. Damage to the Brewer will occur if these instructions are not followed.
CAUTION: Unstable Equipment Hazard
It is very important for safety and for proper operation that the brewer is level and stable when standing in its final operating position. Provided adjustable, non-skid legs must be installed at each corner of the unit. Failure to do so will result in movement of the brewer which can cause personal Injury and/ or damage to brewer.
NOTE: Water supply inlet line must mee t cer tain min i m u m criteria to insure successful operation of the brewer. Bloomfield recommends 1/4" copper tubing for installation of less than 12 feet and 3/8" for more than 12 feet from a 1/2" water supply line.
REFER TO EXPLODED VIEWS PAGES 16 thru 19 FOR COMPONENT NAMES/NUMBERS
1. Unpack the unit. Inspect all components for completeness and condition. Ensure that all packing materials have been removed from the unit.
2. (See page 16.) Remove the Top Warmer Unit (#106) or Top Cover (#102) and inspect the internal components. Verify that all wiring and hoses are connected and are properly seated. Verify that the Tank Cover Assembly (#9) and Tank Cover Gasket (#6) are securely installed. Reinstall top.
3. (See page 13.) Verify that the Spray Head (#24) and Spray Head Gasket (#23) are properly installed.
LEVELING THE UNIT
1. Verify that an adjustable leg is installed at each corner of the brewer.
2. Set Brewer in its operating location.
3. Level the Brewer. A spirit level should be placed on the top
of the unit, at the edge, as a guide when making level adjustments.
4. Level the unit from left to right and front to back by turning the adjustable feet. Be sure all four feet touch the counter to
prevent tipping. PLUMBER’S INSTALLATION INSTRUCTIONS
1. Brewer should be connected to a POTABLE WATER, COLD WATER line. Flush water line before connecting to Brewer.
2. DO NOT use a saddle valve with a self-piercing tap for the water line connection. Such a tap can become restricted by
waterline debris. For systems that must use a saddle tap, shut off the main water supply and drill a 3/16” (minimum) tap for the saddle connection, in order to insure an ample water supply. Remember to flush the line prior to installing the saddle.
3. The brewer must be installed on a water line with average pressure between 20 PSI and 90 PSI. If your water pressure exceeds 90 PSI at anytime, a pressure regulator must be
installed in the water supply line to limit the pressure to not more than 90 PSI in order to avoid damage to filters, lines and solenoid.
4
INSTALLATION INSTRUCTIONS (continued)
Y
4. A water shut-off valve should be installed on the incoming water line in a convenient location (Use a low restriction type valve, such as a 1/4-turn ball valve, to avoid loss of water flow thru the valve.
5. NSF requires that the brewer be able to be moved for
cleaning underneath. A flex line or loops of copper tubing will satisfy this requirement.
COPPER LOOPS OR FL EX LI NES
(PROVIDED BY PLUMBER)
SHUT-OFF VALVE
(PROVIDED BY
PLUMBER)
SOLENOID STRAINER
WASHER
6. In some areas, local codes require a backflow preventer (check valve) to be installed on the inlet water line. If a back flow preventer is used, you must install a water hammer arrester in the incoming line, between the backflow
preventer and the brewer inlet, as far away from the brewer as space will allow. This will relieve the excessive back pressures that can cause faucet leaks and solenoid malfunctions.
ELECTRICIAN’S INSTALLATION INSTRUCTIONS
REFER TO ELECTRICAL SPECIFICATIONS - Page 1 Check the nameplate to determine correct electrical service
required for the Brewer to be installed. NOTE: Models 2212 & 2272 require a 115 - 125 V 15A circuit
(50/60 Hz, 2 wire plus earth ground, with NEMA 5-15R or 5-20R Receptacle)
Model 2216 requires a 120/240V 20A circuit (50/60 Hz, 2 hot legs / 1 neutral leg, plus earth ground). Circuit must be capable of 3500 Watts.
AGENC Y APPROVAL INFORM A TI ON
This brewer is and listed under UL File E9253
This brewer meets Standard 4 when installed, operated and maintained in accordance with the instructions in this manual.
WATER SUPPL
FLOW
NOTE: This equipment must be installed to comply with applica­ble federal, state and local codes and ordinances.
WARNING ELECTRIC SHOCK HAZARD:
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or serious injury.
IMPORTANT: Do not attempt to override the automatic tank fill feature which requires that the tank must be full of water to start operations. Any attempt to override this feature will void the warranty.
IMPORTANT:
Before connecting to electricity, make sure the E-Max™ LX has been properly connected t o the water supply.
IMPORTANT:
Supply power must match nameplate for voltage and phase. Connecting to the wrong voltage will damage the brewer or result in decreased performance. Such damage is not covered by warranty.
E9253
E9253
STD 4
5
OPERATION
OPERATING INSTRUCTIONS
To over-ride the Brew Wait mode, press and
hold the BREW key for 3 seconds when the brewer is in Brew Wait mode (i.e. when brew light is flashing). The brew will proceed immediately regardless of water temperature. This feature should only be used when testing water volume, otherwise the brew will proceed with the water below the precise brew temperature.
Note: the following safety features have been incorporated to prevent multiple unattended brews:
The brew key is in­operative during a brew cycle. This minimizes the possibility of double brewing.
When the “Brew” light is on or flashing, repeated pressing of the BREW switch will be ignored, (there will be a beep each time it is pressed). A Brew will only be activated when the “Brew” light is off.
1. Energizing the Brewer: When electricity has been connected to the unit, there will be a momentary flash of the power light. Turn the brewer on by pressing the POWER key.
The brewer will start to fill the tank. With the proper water supply the tank should be filled in about 2½ minutes. Once filled, the heating element will come on until the proper tank temperature has been reached, (which will take about 20 minutes on 120-Volt models or about
2. Brewing (Precise Temperature for Brewing™ — PTB™): In the regular operating mode, the E-Max™ LX maintains the tank
is pressed. However, there may be a slight after a brew has been completed (notably on
temperature is reached the bre w will commence with the brew light on continuously during the brew. When the brew begins the main warming station will be turned on automatically (if it is not already on). During the brew cycle, if the BREW key is pressed, it will be ignored. Only when the brew is complete can another brew be started.
3. Brew Cancel: To cancel a brew in progress, press the CANCEL will go out. Water flowing to the brew chamber
will be stopped immediately, but if there is already water in the brew chamber, it will take a few moments before this drips through as coffee.
4. Normal Operation (Non Brewing): When the unit is not brewing, the E-Max™ LX maintains the water temperature at the Precise Temperature for Brewing™ (PTB™). The heating element will cycle on and off automatically to maintain this temperature.
5. After Hours Mode: If no brew is detected for a pre-selected length of time, the brewer will enter the After Hours mode. Temperature will be allowed to drop to save energy. Pressing the BREW KEY returns the brewer to normal operation.
12 minutes on 120/240 Volt models).
temperature within +/- 1ºF of the brew temperature. Normally this will mean that a brew will be started as soon as the BREW key
delay if the BREW key is pressed immediately 120-volt models). If the tank temperature is
below the brew temperature, the brew will be delayed, going into the “Brew Wait” mode, with the brew light flashing. As soon as the correct
KEY: two beeps will sound and the “Brew” light
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