Blodgett ZEPHAIRE 50E Installation Manual

ZEPHAIRE 50E

ELECTRIC CONVECTION OVEN

INSTALLATION - OPERATION - MAINTENANCE

BLODGETT OVEN COMPANY

www.blodgett.com

44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone: (802) 658Ć6600 Fax: (802)864Ć0183

PN 30454 Rev C (6/01)

E 2000 - G.S. Blodgett Corporation

IMPORTANT

WARNING: IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE
PROPERTY DAMAGE, INJURY OR DEATH. READ THE INĆ
STALLATION, OPERATING AND MAINTENANCE INĆ
STRUCTIONS THOROUGHLY BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors or
liquids in the vicinity of this or any other appliance.

The information contained in this manual is important for the proper
installation, use, and maintenance of this oven. Adherence to these
procedures and instructions will result in satisfactory baking results
and long, trouble free service. Please read this manual carefully and
retain it for future reference.

Errors: Descriptive, typographic or pictorial errors are subject to correcĆ

tion. Specifications are subject to change without notice.

THE REPUTATION YOU CAN COUNT ON

For over a century and a half, The Blodgett Oven Company has been building
ovens and nothing but ovens. We've set the industry's quality standard for all
kinds of ovens for every foodservice operation regardless of size, application
or budget. In fact, no one offers more models, sizes, and oven applications
than Blodgett; gas and electric, fullĆsize, halfĆsize, countertop and deck, conĆ
vection, Cook'n Hold, CombiĆOvens and the industry's highest quality Pizza
Oven line. For more information on the full line of Blodgett ovens contact your
Blodgett representative.

Your Service Agency's Address:

Model:

Serial Number:

Your oven was installed by:

Your oven's installation was checked by:

Table of Contents

Introduction

Oven Description and Specifications 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Oven Components 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation

Delivery and Location 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Connection 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Oven Assembly 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Assembly of the stands with shelves 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

oven assembly to stand 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Double Sections: 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

mounting oven o 4" (10cm) legs 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Caster Installation: 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Leveling Oven: 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adjustments Associated with Initial Installation: 7. . . . . . . . . . . . . . . . . . . .

Operation

Single Speed Blower 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Guidelines for Operating Personnel 9. . . . . . . . . . . . . . . . . . . . . . . . .

Suggested Times and Temperatures 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance

Cleaning and Preventative Maintenance 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting Guide 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction

C

Oven Description and Specifications

Cooking in a convection oven differs from cooking
in a conventional deck or range oven since heated
air is constantly recirculated over the product by
a fan in an enclosed chamber. The moving air conĆ
tinually strips away the layer of cool air surroundĆ
ing the product, quickly allowing the heat to peneĆ
trate. The result is a high quality product, cooked
at a lower temperature in a shorter amount of time.

Blodgett convection ovens represent the latest adĆ
vancement in energy efficiency, reliability, and
ease of operation. Heat normally lost, is recircuĆ
lated within the cooking chamber before being
vented from the oven: resulting in substantial reĆ
ductions in energy consumption and enhanced
oven performance.

Blodgett Electric Convection Ovens

KW/Section Volts Phase

60 HZ UNITS

5.1 208 1 25 - 25 10

5.1 208 3 25 025 10

5.1 220Ć240 1 22 -22 10

5.1 220Ć240 3 22 0 22 10

* Refer to Page 4 in this manual for Electrical Connection specifications

NOTE: Load ratings are double the above data for Double Stacked units.

L1 L2 L3

Air Flow Pattern for

Amperes

Figure 1

Electrical

onnection

AWG*

2

Introduction

Oven Components

ZEPHAIREĆ50E

Single

ZEPHAIREĆ50E

Double Stacked

Figure 2

3

Installation

Delivery and Location

DELIVERY AND INSPECTION

All Blodgett ovens are shipped in containers to
prevent damage. Upon delivery of your new oven:

D Inspect the shipping container for external damĆ

age. Any evidence of damage should be noted
on the delivery receipt which must be signed by
the driver.

D Uncrate the oven and check for internal damĆ

age. Carriers will accept claims for concealed
damage if notified within fifteen days of delivery
and the shipping container is retained for inĆ
spection.

The Blodgett Oven Company cannot assume
responsibility for loss or damage suffered in
transit. The carrier assumed full responsibility
for delivery in good order when the shipment
was accepted. We are, however, prepared to
assist you if filing a claim is necessary.

ZEPHAIREĆ50E OVENS ARE
PACKAGED AS FOLLOWS:

D For single sections Ć The steam vent is packĆ

aged in the oven.

D For double sections Ć Each oven is packed

with a steam vent.

If the oven is ordered with 4" legs:

D Legs are packed with the oven.

If the oven is ordered with a stand:

OVEN LOCATION

The well planned and proper placement of your
oven will result in long term operator convenience
and satisfactory performance.

The following clearances must be maintained beĆ
tween the oven and any combustible or nonĆcomĆ
bustible construction.

D Oven body right side - 0" (0 cm)
D Oven body left side - 0" (0 cm)
D Oven body back - 0" (0 cm)
D Oven body bottom - 10" (0 cm)

Adequate clearances must be available for servicĆ
ing.

It is also essential that ventilation air not be obĆ
structed in any way if proper operation is to be asĆ
sured. Tripping of the blower motor thermal overĆ
load protective device is caused by excessive
ambient temperature on the control side of the
oven resulting from insufficient ventilation. Such a
condition must be corrected immediately if permaĆ
nent damage to the oven is to be avoided.

Before making any utility connections to this oven,
check the rating plate to be sure the oven specifiĆ
cations are compatible with the electrical services
supplied for the oven.

1. The rating plate is attached to the back of the
oven.

The ZephaireĆ50E is designed for countertop use.
However, there is a procedure for mounting the
unit on a stand both as a single or a double
stacked oven.

There are three stand variations available for the
ZephaireĆ50E oven:

D A 33" (83.8 cm) stand is available for a single

oven when counter space is not available. This
stand is supplied with a shelf that may be used
for temporary storage of products or utensils.

D A 19" (48 cm) stand is available for a double

stacked oven when the oven is to be located on
the floor. This stand is supplied with a shelf.

D A 24" (61 cm) stand is available to meet different

installation requirements.

4

Installation

Electrical Connection

STANDARDS AND CODES

THE INSTALLATION INSTRUCTIONS CONĆ
TAINED HEREIN ARE FOR THE USE OF QUALIĆ
FIED INSTALLATION AND SERVICE PERSONNEL
ONLY. INSTALLATION OR SERVICE BY OTHER
THAN QUALIFIED PERSONNEL MAY RESULT IN
DAMAGE TO THE OVEN AND/OR INJURY TO
THE OPERATOR.

Qualified installation personnel are individuals, a
firm, a corporation, or a company which either in
person or through a representative are engaged
in, and responsible for:

D the installation of electrical wiring from the elecĆ

tric meter, main control box or service outlet to
the electric appliance.

Qualified installation personnel must be experiĆ
enced in such work, familiar with all precautions
required, and have complied with all requirements
of state or local authorities having jurisdiction.

U.S. and Canadian installations

Installation must conform with local codes, or in
the absence of local codes, with the National ElecĆ

trical Code, ANSI/NFPA 70-Latest Edition and/or
Canadian National Electric Code C22.2 as applicaĆ

ble.

General export installations

ELECTRICAL CONNECTION

Ovens are supplied for operation on 208 volt or
220Ć240 volt installation. The electric motor, indiĆ
cator lights and related switches are interconĆ
nected through the one power source supplied to
the oven.

Wiring diagrams are located in the control comĆ
partment area and included at the back of this
manual.

The supply enters through the rear of the oven and
electrical connection is made to the terminal block
secured to the mounting panel in the control comĆ
partment. Electrical connection sizes for the oven
are shown in the Electrical Connection AWG" colĆ
umn of the Electrical Specifications section in this
manual. Wiring is sized for 60_C copper wire at
125% of rated input. Reference is from the National
Electric Code ANSI/NFPA 70Ć1987.

Installation must conform with Local and National
installation standards. Local installation codes
and/or requirements may vary. If you have any
questions regarding the proper installation and/or
operation of your Blodgett oven, please contact
your local distributor. If you do not have a local disĆ
tributor, please call the Blodgett Oven Company at
0011Ć802Ć860Ć3700.

5

Installation

Stand Assembly

STAND ASSEMBLY
Small Stands Without Shelves

1. Place stand frame upside down on a work surĆ
face.

2. Attach one leg to each of the corner stud bolts
on the bottom of the stand top.

3. Place a lock washer and nut on each stud, and
tighten securely.

4. The stand is now ready for the oven assembly.

Stands With Shelves

1. Place stand frame upside down on a work surĆ
face.

2. Attach one leg to each of the corner stud bolts
on the bottom of the stand top.

3. Place a lock washer and nut on each bolt, and
tighten. DO NOT tighten leg bolts completely.

4. Place the shelf between the legs so that the
smooth top surface is facing the top of the
stand.

5. Align the shelf holes with the bolt holes found
near the bottom of each leg.

6. Insert a carriage bolt from the outside of the
leg, through the leg, and through the shelf corĆ
ner bracket.

7. Place a lock washer and nut on each bolt, and
tighten securely.

8. Tighten the leg frame bolts.

Figure 3

6

Installation

Oven Assembly

OVEN ASSEMBLY TO STAND

Ovens are fastened to the stand by placing the
connecting bolts into the holes located in the front
and rear corners on the oven bottom.

1. Place stand in location of oven use.

2. Set a single oven on the stand and center on
the frame.

3. Locate and align bottom bolt holes front and
rear with bolt holes in stand frame.

4. Insert a bolt and washer from the bottom up
through the holes in the stand.

5. Tighten securely with a wrench.

6. Remove two existing sheet metal screws near
the rear of the vent.

7. Place steam vent over 1" x 10" (2.5 x 25.4 cm)
opening on rear panel of oven. Fasten the vent
to the oven with the five screws provided.

MOUNTING OVEN O 4" (10CM) LEGS

1. Tilt the oven onto its back.

2. Screw 4" (10 cm) legs into 4 holes located
near oven corners.

3. Lift oven forward onto legs.

CASTER INSTALLATION:

Casters are available as an option for single or
double section ovens.

NOTE: Two casters with locking devices must be

installed on the front legs or the front of the
stand. Casters without locking devices
must be installed on the rear legs or the
rear of the stand.

Adjustable leg feet may be replaced with casters
as follows:

1. Remove the leg foot assembly.

2. Insert the caster.

3. Secure the caster by tightening the lock nut
with a wrench.

LEVELING OVEN:

Whenever an oven is mounted on legs or a stand
it should be leveled by screwing the adjustable leg
feet in or out as necessary and checking with a
spirit level placed on the top of the oven.

Figure 4

7

Installation

Oven Assembly

DOUBLE SECTIONS:

1. Double section ovens may be secured to the
stand with the same procedure as above utilizĆ
ing the same four bolt holes on the bottom of
the oven.

2. Secure double stacked units together using
fastening brackets and bolts provided.

3. Seal the seam between the top and bottom
ovens with an NSF listed splash zone sealant.

4. A steam vent will be installed on each unit to
vent the ovens.

ADJUSTMENTS ASSOCIATED WITH INITIAL
INSTALLATION:

Each oven, and its component parts, have been
thoroughly tested and inspected prior to shipĆ
ment. However, it is often necessary to further
test or adjust the oven as part of normal and
proper installation. Such adjustments assoĆ
ciated with initial installation are the responsiĆ
bility of the dealer or installer. Since these adĆ
justments are not considered defects in
material or workmanship, they are not covered
under the Original Equipment Warranty. They
include, but are not limited to calibration of the
solid state temperature control, adjustment of
the doors, leveling, testing of electrical compoĆ
nents, and tightening of fasteners. No installaĆ
tion should be considered complete without
proper inspection and, if necessary, adjustĆ
ment by qualified installation or service perĆ
sonnel.

Figure 5

8

Operation

Single Speed Blower

1

3

5

THE INFORMATION CONTAINED IN THIS SECTION

2

4

IS PROVIDED FOR THE USE OF QUALIFIED OPERĆ
ATING PERSONNEL. QUALIFIED OPERATING PERĆ
SONNEL ARE THOSE WHO HAVE CAREFULLY
READ THE INFORMATION CONTAINED IN THIS
MANUAL, ARE FAMILIAR WITH THE FUNCTIONS OF
THE OVEN AND/OR HAVE HAD PREVIOUS EXPERIĆ
ENCE WITH THE OPERATION OF THE EQUIPMENT
DESCRIBED. ADHERENCE TO THE PROCEDURES
RECOMMENDED HEREIN WILL ASSURE THE
ACHIEVEMENT OF OPTIMUM PERFORMANCE AND
LONG, TROUBLEĆFREE SERVICE.

CONTROL DESCRIPTION

1. POWER ON/OFF Ć Controls the operation of
the oven. If the power switch is in the OFF poĆ
sition the oven will be turned off.

2. COOL DOWN Ć When this switch is in the OFF
position, the oven can be used to cook. When
the switch is in the ON position, the oven is not
operating but cooling down for the next bake.

3. OVEN READY LIGHT Ć When the light is on, the
oven is preheating. When the light goes out, the
oven has reached the desired temperature.

4. THERMOSTAT Ć Controls the temperature at
which the oven will operate. The range of temĆ
perature is from 200_Ć500_F (93_Ć260_C).

5. ELECTRIC TIMER Ć Used to time the length of
the cooking operation. When the preset time
expires, a buzzer will sound.

6. FUSES Ć Circuit protection for all of the electriĆ
cal components.

Figure 6

OPERATION

1. Set the COOL DOWN SWITCH (2) to the OFF
position. Turn the THERMOSTAT (4) to the deĆ
sired operating temperature.

2. Set the POWER SWITCH (1) to the ON posiĆ
tion. When the OVEN READY LIGHT (3) goes
out, load the product and set the timer.

3. When the TIMER (5) sounds. remove the
product. If the next product requires a lower

6

9

operating temperature, then the COOL
DOWN mode can be used. Turn the POWER
SWITCH (1) to the ON position and the COOL
DOWN SWITCH (2) to the ON position. Make
sure that the door is open.

4. Turn the oven off by setting the POWER
SWITCH (1) to the OFF position.

Operation

General Guidelines for Operating Personnel

Always preheat the oven before using by setting
the thermostat to the desired setting. The oven
has reached operating temperature when the
LIGHT OFF OVEN READY" light goes out.

Follow the Time and Temperature recommendaĆ
tions provided for the product to be prepared in
the oven. Cooking at higher temperatures will not
reduce cooking time, it will produce unsatisfactory
results. Time will vary with the amount of product
loaded, the type of pan and the temperature. ReĆ
cord times and temperatures which provide best
results for future reference.

Five racks are provided with the oven; however, up
to nine may be used. Product or pan height deterĆ
mine the number of racks to be used.

Do not place a pan or aluminum foil on the bottom
of the oven. This will obstruct the flow of air and reĆ
sult in uneven baking.

When baking, weigh the product to assure equal
quantities in all pans or uneven results may occur.

For cooking, the selector switch will be placed in
the ON position and the COOL DOWN switch in
the OFF position. When placed in this mode, operĆ
ation of the blower is automatically controlled by
the action of the doors. Use the ON position of the
COOL DOWN switch when the oven doors are
open to lower the temperature of the oven quickly.

10

Suggested Times and Temperatures

Product Temperature Time # Shelves

Meats

Hamburger Patties (5 per lb)
Steamship Round (80 lb. quartered)
Standing Rib Choice (20 lbs, trimmed, rare)
Banquet Shell Steaks (10 oz. meat)
Swiss Steak after Braising
Baked Stuffed Pork Chop
Boned Veal Roast (15 lbs.)
Lamb Chops (small loin)
Bacon (on racks in 18" x 26" pans)

Poultry

Chicken Breast & Thigh
Chicken Back & Wing
Chicken (21/2 lbs. quartered)
Turkey Rolled (18 lb. rolls)

Fish and Seafood

Halibut Steaks, Cod Fish (frozen 5 oz)
Baked Stuffed Lobster (21/2 lb.)
Lobster Tails (frozen)

400_F (205_C)
275_F (135_C)
235_F (115_C)
450_F (235_C)
275_F (135_C)
375_F (190_C)
300_F (150_C)
400_F (205_C)
400_F (205_C)

350_F (175_C)
350_F (175_C)
350_F (175_C)
310_F (155_C)

350_F (175_C)
400_F (205_C)
425_F (220_C)

Operation

8Ć10 mins.
2 hrs 45 mins.
2 hrs 45 mins.
7Ć8 mins.
1 hr.
25Ć30 mins.
3 hrs. 10 mins.
7Ć8 mins.
5Ć7 mins.

40 mins.
35 mins.
30 mins.
3 hrs 45 mins.

20 mins.
10 mins.
9 mins.

10

2
2
5
5
5
2
5

10

5
5
5
3

5
3
5

Cheese

Macaroni & Cheese Casserole
Melted Cheese Sandwiches

Potatoes

Idaho Potatoes (120 ct.)
Oven Roasted Potatoes (sliced or diced)

Baked Goods

Frozen Berry Pies (22 oz)
Fresh Apple Pie (20 oz.)
Pumpkin Pies (32 oz.)
Fruit Crisp
Bread (24 Ć 1 lb. loaves)
Southern Corn Bread
Baking Soda Biscuits
Brown & Serve Rolls
Sheet Cakes (5 lb. mixed batter per pan)
Chocolate Cake
Brownies

NOTE: Actual times and temperatures may vary considerably from those shown above. They are affected

by weight of load, temperature of the product, recipe, type of pan and calibration of thermostat.
Should your recipe vary, write in your proven time and temperature for ready reference.

350_F (175_C)
400_F (205_C)

400_F (205_C)
325_F (165_C)

325_F (150_C)
350_F (175_C)
300_F (150_C)
300_F (150_C)
325_F (155_C)
375_F (190_C)
400_F (205_C)
350_F (175_C)
325_F (160_C)
325_F (160_C)
325_F (150_C)

30 mins.
8 mins.

50 mins.
10 mins.

35 mins.
25Ć30 mins.
30Ć50 mins.
25 mins.
30 mins.
15Ć20 mins.
6 mins.
15 mins.
16Ć18 mins.
20 mins.
15 mins.

5

10

5
5

5 (30 pies)
5 (30 pies)
5 (20 pies)

5
3
5
5
5
5
5
5

11

Maintenance

Cleaning and Preventative Maintenance

CLEANING THE OVEN

Stainless steel ovens may be kept clean and in
good condition with a light oil.

1. Saturate a cloth, and wipe the oven when it is
cold.

2. Dry the oven with a clean cloth.

On the stainless front or interiors, deposits of
baked on splatter may be removed with any nonĆ
toxic industrial stainless steel cleaner. Heat tint
and heavy discoloration may be removed with any
nonĆtoxic commercial oven cleaner.

1. Apply cleaners when the oven is cold. Always
rub with the grain of the metal.

Keep liquid away from the light sockets, temperaĆ
ture probes, heating elements, etc. Avoid sprayĆ
ing the oven's electrical connections, thermostat
and light bulb receptacles.

The porcelain interior can be cleaned with any
commercial oven cleaner. Be sure caustic cleanĆ
ing compounds DO NOT come in contact with the
aluminized steel panel directly behind the blower
wheel.

1. Remove the racks and rack supports from the
oven.

2. Soak the parts in a solution of ammonia and
water.

3. Reinstall after cleaning.

PREVENTATIVE MAINTENANCE

The best preventative maintenance measures are,
the proper installation of the equipment and a proĆ
gram for routinely cleaning the ovens.

Annual Maintenance

This oven requires no lubrication, however, the
venting system should be checked annually for
possible deterioration resulting from moisture and
corrosive flue products.

If maintenance or repairs are required, contact
your local Blodgett service company, a factory
representative or the Blodgett Oven company.

WARNING!!

Always disconnect the appliance from the
power supply before servicing or cleanĆ
ing.

12

Troubleshooting Guide

POSSIBLE CAUSE(S) SUGGESTED REMEDY

SYMPTOM: Elements will not heat

Maintenance

S Oven not plugged in.
S Power switch on the control panel is off.
S Control set below ambient temperature.
S Doors are open.

SYMPTOM: Oven does not come to ready.

S The oven has not reached preheat temperature.
S Internal problem with main temperature control.

SYMPTOM: Convection fan does not run.

S Oven is not plugged in.
S Circuit breaker tripped.
S Doors are open

SYMPTOM: General baking problems.

S Thermostat out of calibration.
S Improper oven venting.

*Denotes remedy is a difficult operation and should be performed by qualified personnel only. It is recommended, however, that
All repairs and/or adjustments be done by your local Blodgett service agency and not by the owner/operator. Blodgett cannot asĆ
sume responsibility for damage as a result of servicing done by unqualified personnel.

S Plug in electrical supply cord.
S Set the control panel to COOK or OVEN ON.
S Set to desired cook temperature.
S Close doors.

S Wait for oven to reach preheat temperature.
S *

S Plug in electrical supply cord.
S Reset the breaker.
S Close doors.

S *
S *

WARNING!!

Always disconnect the power supply before cleaning or servicing the oven.

13

CUSTOMER

INSERT

WIRING DIAGRAM

HERE