Blodgett XCEL-50EC Service Manual

Service Manual
Model - XL50EC
Grilled Chicken Oven with
Semi-automatic Cleaning System
Blodgett Oven Co. ~ 44 Lakeside Ave., Burlington, VT 05401 ~ 800-331-5842 ~ www.blodgett.com ~ 12/1/08
44 Lakeside Avenue, Burlington Vermont 05401 U.S.A.
Telephone: 1-(800)331-5842 (802)860-3700 D Fax:(802)652-2814
XCEL-50EC KFC OVEN STARTUP/ACTIVATION CHECKLIST
Return form to BLODGETT when job is complete. Submit one form with each unit installed.
SERIAL NO.
STORE ID
ADDRESS
CITY________________________ STATE_______ ZIP
PHONE:(______)
ELECTRIC: V VOLTAGE_____________ PHASE
MODEL_______________DATE OF INSTALLATION
SERVICE AGENCY
ADDRESS
CITY________________________ STATE_______ ZIP
PHONE:(______)______________ MECHANIC
The rating plate is located on the back of the oven.
OPERATIONAL START-UP/ACTIVATION PROCEDURE
Information can be found in the Startup Guide or by contacting the factory. Write in N/A if not applicable.
1. Flush Water inlet hose for 30 seconds to remove all debris in the water line before attaching the water hose to oven. Verify water is cold. Yes No
2. Is the oven level? If no, level the unit. Yes No
3. Drain pipe and drain actuator are installed? Yes No
4. Does drain hose reach open drain? Cut to length as needed. Attach the 90_ pvc fitting to the end of the hose.
5. Is the cleaning solution tray installed? Be sure there are no kinks in the chemical line.
6. COMPONENT FUNCTION TESTS: In “Diag Input” mode, check the operation of the following;
_____ 1. Door Strike Switch _____ 2. Door Proximity Switch
7. COMPONENT FUNCTION TESTS: In “Diag Output” mode, check the operation of the following;
_____ 1. Heat On (Light on the S S Relay) _____ 8. Quench Solenoid
Yes No
Yes No
_____ 2. Fan High _____ 9. Chem Pump
_____ 3. Fan Low _____ 10. Recirc Pump
_____ 4. Fan Forward _____ 11. Door Lock
_____ 5. Fan Reverse _____ 12. Contactor
_____ 6. Cooling Fan _____ 13. Water Solenoid
_____ 7. Drain Valve (look down drain) _____ 14. Recirc Valve
8. Set the water pressure to 20-PSI flowing. Test 2 quarts in 50 seconds. Yes No
9. Verify there are no water leaks from the connector to the cavity. Yes No
10. Verify blower wheel wing screw is tight. Yes No
11. Verify all metal edges are deburred. Yes No
12. Verify the baffle and racks a re installed properly. Yes No
13. Verify incoming voltage matches Data Tag of oven. Yes No
14. Applied voltage between L1 to L2 ______ L2 to L3______ L1 to L3 ______
15. Amp draw at terminal block L1_____ L2 _____ L3 _____
16. Turn oven on. Allow heat to cycle 3 times. Shut oven off. Yes No
17. Apply your company sticker on “Door Lock” cover. Y es No
18. Remove all protective vinyl from exterior sheet metal. Yes No
Fax completed form to Blodgett at 802-652-2814.
This appliancemay be equipped with proprietaryfeatures and/or components which are for the exclusiveuseofthecustomerindicated above. Further, there may be procedures and/or methods being utilized in preparing this customer’s productwhichmay be proprietary. I hereby certify that this information will be held in confidence and not disclosed to any third party for whom it is not intended.
I hereby certify that the above indicated Blodgett XCEL-50EC KFC oven has been installed, a ctivated and is in good working order.
Service Agent’s Signature
FORM/Serv.27
(White Copy To Blodgett Warranty Department, Yellow Copy To Customer, Pink Copy To Service Agency)
Store Manager’s Signature
P/N 52246 Rev A
FAST ~ VVC for XL-50EC Oven
Second Level Programming
(The oven needs to be in the “ON” position)
Press and hold the (P) Button
for 3 seconds
Press the (P) Button Enter Service Code “2222”
Press the (P) Button Scroll to “Diag Input”
Strike Switch Press button 1, open closed door
Hinge Switch (Proximity) Press button 2, open closed door
Press the (P) Button Scroll to “Diag Output”
Press the (P) Button
Press and hold # button to test Component Function Test:
1 S/S Heat Relay 2Fan High
Scroll to “Programming”
3 Fan Low 4 Fan Forward (CCW) 5 Fan Reverse (CW) 6 Cooling Fan (Blows in) 7 Drain Valve Actuator (N.C.) 8 Quench Solenoid
9 Chemical Pump 10 Recirc Pump 11 Door Lock Motor 12 Mechanical Contactor (N.C.) 13 Water Fill Solenoid 14 Recirc Solenoid
Press the (P) Button
Scroll to exit
FAST ~ VVC for XL-50EC Oven
Second Level programming
Press and hold the
(P) Button for 3 seconds
Press the (P) Button Code 2222
Press the (P) Button Scroll to “Clean Cycle”
Press the (P) Button
Corresponding Name Press to scroll through times
Pre-Rinse Time 3:00
Fill Time 1:45
Chemical Time 3:45
Wash Time 45:00 Rinse Time 5:00
Pump Fill Time 2:30
Purge Time 2:00
Scroll to programming
Final Rinse Time 10:00
Flush Time 2:00
Drain Time 3:00
Set Temp 180F
Fan Speed Very High
Fan Reverse Time 3:00
Soil Shield NO
Full Bottle Time 17:12
To exit programming Press to “EXIT”
Press the (P) Button
NOTE: Fill times are based on 20 PSI inlet flow pressure
J6-Pin #1
J2-
Pin #1
XL-50EC Relay Board – Rear View
Call outs of “J” connectors and #1 pin location
J3-Pin #1
J20-Pin #1
J14-Pin #1
J1-Pin #1
J18-Pin #1
J7-Pin #1
J19-Pin #1
J11-Pin #1
J41-Pin #1
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