Blodgett UHC Installation Manual

UHC
UNIVERSAL HOLDING CABINET
INSTALLATION -- OPERATION -- MAINTENANCE
BLODGETT OVEN COMPANY
www.blodgett.com
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone (800) 331-5842, (802) 860-3700 Fax: (802)864-0183
PN 33555 Rev E (6/01)
E 2000 --- G.S.Blodgett Corporation
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE IN­STALLATION, OPERATING AND MAINTENANCE IN­STRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT
FORYOURSAFETY
Do not storeor use gasolineor other flammable vapors or liquids in the vicinity of this or any other appliance.
The information contained in this manual is important for the proper installation, use, and maintenance of this oven. Adherence to these procedures and instructionswill result in satisfactory baking results and long,trouble free service. Please read this manual carefully and retain it for future reference.
Errors: Descriptive, typographic or pictorial errors are subject to correc-
tion. Specifications are subject to change without notice.
THE REPUTATION YOU CAN COUNT ON
Forover a century andahalf,The BlodgettOvenCompanyhas been building ovensandnothingbut ovens. We’ve set the industry’s quality standard for all kinds of ovens for every foodservice operation regardless of size, application or budget. In fact, no one offers more models, sizes, and oven applications than Blodgett;gas and electric, full-size,half-size, countertopand deck, con­vection, Cook’n Hold, Combi-Ovens and the industry’s highest quality Pizza Oven line. For moreinformation on thefull line of Blodgett ovens contact your Blodgett representative.
Your Service Agency’s Address:
Model:
Serial Number:
Your oven was installed by:
Your oven’s installation was checked by:
Table of Contents
Introduction
Description 2......................................................
Installation
Delivery and Location 3.............................................
Assembly and Connection 4.........................................
Operation
Safety Information 7................................................
Control Panel Descriptions 8........................................
Operator Mode 9..................................................
Timer Operation 10..................................................
Meal Selection 12...................................................
Clean Mode 13.....................................................
Slot On/Off 14......................................................
Displaying Slot Temperature Information 15............................
Temperature Alarms 16..............................................
Product Selection for Each Slot 18....................................
Entering and Editing Product Information 23............................
More Product Prompt Time Feature 28................................
Display Adjustments 29..............................................
Operating Tips and Menus 30........................................
Maintenance
Cleaning and Preventative Maintenance 34.............................
Introduction
Description
The Blodgett Universal Holding Cabinet is a short term holding device designed to maintain the freshness of a variety of food product. The UHC contains four product slots which can be con­trolled independently. Control panels are located above each slot on both the front and rear of the cabinet. All operator mode selections can be made from either the front or rear display.
Power Switch --- controls power to the cabinet. Product Slot --- holds up tothreetrays ofproduct
per slot. Control Panel --- indicates the holding time and
product selection for each tray position.
Knockouts for
Double Stacking
1/3 Size Product Tray - -- designed for all grilled products (meat, eggs, chicken). This tray main­tains the product’s moisture.
1/2 Size Crumb Tray with Wire Rack --- designed for fried products (crispy chicken, nuggets, fillet). The tray keeps the fried crumbs from dropping through the racks. It also allows moisture to es­cape leaving the outside of the product crispy.
Full Size Product T ray --- designed for bread products (biscuits and muffins). This tray allowsa small amount of moisture to escape.
Power Switch
Product Slot
Control Panel
Figure 1
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Installation
Delivery and Location
DELIVERY AND INSPECTION
All Blodgett holding cabinets are shipped in con­tainers to prevent damage. Upon delivery of your new unit:
D
Inspectthe shippingcontainerforexternaldam­age. Any evidenceof damage should be noted onthedelivery receiptwhichmustbe signed by the driver.
D
Uncratetheunit and checkforinternaldamage. Carriers will accept claims for concealed dam­age if notified within fifteen days of delivery and the shipping container is retained for inspec­tion.
The Blodgett Oven Company cannot assume responsibility for loss or dama ge suffered in transit. The carrier assumed full responsibility for delivery in good order when the shipment was accepted. We are, however, prepared to assist you if filing a claim is necessary.
Each Universal Holding Cabinet is shipped with the following:
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Equipment manual
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PM card
D
Training video
D
Quick-reference guide
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Cleaning brush
At this time, please complete and return the Service Tracking card shipped with your oven.
LOCATION
Thefollowing clearancesmustbeavailableforser­vicing.
D
Cabinet body sides --- 22” (56 cm)
D
Cabinet body back --- 25” (64 cm)
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Installation
Assembly and Connection
LEG ATTACHMENT
1. Lay the unit on its side.
2. Screw one 4” (10 cm) leg into each of the four holes located near the corners on the bottom of the UHC. See Figure 2.
3. Use a tool to tighten the hex nut at the top of each leg.
4. Lift the unit onto the legs.
Bottom of
Cabinet
4” (10 cm)
Leg
ASSEMBLY TO STAND
1. Place the unit on top of the cart.
NOTE: Be surethelocking casters are facing
the front of the cabinet, the side with the power switch.
2. Bolt the corners of the unit to the stand from the underside of the stand top using 3/8” x 5/8” bolts provided.
Figure 2
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Installation
Assembly and Connection
ASSEMBLY TO DUAL UHC TABLE WITH RISER
TheUHCcanbemountedonthetableforeither double or single sided access. See Figure 3. For double sided access the unit is centered on the table. Forsinglesided access the unit is mounted flush to the back of the table.
Besurethat youhavethecorrect mountingbrack­ets for your configuration. Refer to t he following table.
Mounting Style
Bracket Length
Double Sided Access Short (6”, 15.5 cm)
Single Sided Access Long (12”, 31 cm)
NOTE: The installation requires two brackets per
UHC.
Tool Accessory
Bench
Table
Shelves
Hold Down
Bracket
(See View A)
1. Place the unit on top of the riser of the dual
UHC table.
2. Line up the center hole on each hold down
bracket with a leg mounting hole on the bot­tomoftheunit.Bolttwobracketstothebottom of each UHC using the 3/8” x 5/8” bolts pro­vided.Besure the formedangleofthebracket cups the underside edge of the bench. See Figure 3.
For Double Sided Access
Installonebracket ontheouterfrontcornerof eachUHC.Installtheother bracketon theout­er back corner of each UHC.
For Single Sided Access
Installonebracket ontheouterfrontcornerof each UHC. Install the other bracket on the in­ner front corner of each UHC.
UHC
Hold Down
Bracket
Hold Down
Bracket
RiserSupport
Front View Side View
UHC
Riser
View A
Side View
(Double Sided Access)
6” (15.5 cm)
Double Sided Access
Short Bracket
Figure 3
5
RiserSupport
Side View
(SingleSided Access)
12” (31 cm)
Single Sided Access
Long Bracket
Installation
Assembly and Connection
DOUBLE STACKING
1. Remove the four knockoutsfromthetop of the lower unit.
2. Place the upper unit in position on top of the lower unit.
3. Remove the side panels from the lower unit.
4. Attach the lower unit to the upper unit using four 3/8” x 5/8” long bolts provided.
NOTE: The holes in the bottom of the upper
unit are the same as the leg mounting holes. Theholesinthetop of thelower unit are knockouts.
5. Replace the side panels.
ELECTRICAL CONNECTION AND POWER UP
Electrical Specifications (per section)
KW Hz Volts Phase Amps
U.S. and Canadian installations
3.6 60 208/240 1 20
General Export installations
3.6 50/60 208-240 1 20
Installation must conform with local codes, or in theabsenceoflocalcodes,withthe NationalElec-
trical Code, ANSI/NFPA 70---Latest Edition and/or Canadian Electrical Code CSA C22.2 as applica-
ble. Wiring diagrams are located inside the right side
panel. This appliance is equipped with a three-prong
grounding plug for your protection against shock hazard and must be plugged into a properly groundedthree-prongreceptacle. DONOT cutor
remove the grounding prong from this plug.
1. Plug the UHC into the power source.
2. Togglethepowerswitchto ON.Allof the con­trol displays illuminate.
3. Monitorthe temperatureof the slots. It should take approximately15 minutes for the slots to heat from room temperature to a 155_F (68_C) setpoint. It should take approximately 25minutes forthe slotsto heatfromroomtem­perature to a 200_F(93_C) setpoint.
THE BLODGETT OVEN COMPANY CANNOT AS­SUMERESPONSIBILITYFORLOSSOR DAMAGE SUFFEREDASA RESULTOFIMPROPERINSTAL­LATION.
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THE INFORMA TION CONTAINED IN THIS SEC­TIONIS PROVIDEDFORTHEUSEOFQUALIFIED OPERATING PERSONNEL. QUALIFIEDOPERAT­ING PERSONNEL ARE THOSE WHO HAVE CAREFULLY READ THE INFORMATION CON­TAINED IN THIS MANUAL, ARE FAMILIAR WITH THE FUNCTIONS OF THE UNIT AND/OR HAVE HAD PREVIOUS EXPERIENCE WITH THE OP­ERATIONOFTHE EQUIPMENTDESCRIBED.AD­HERENCE TO THE PROCEDURES RECOM­MENDED HEREIN WILL ASSURE THE ACHIEVEMENT OF OPTIMUM PERFORMANCE AND LONG, TROUBLE-FREE SERVICE.
Please take the time to read the following safety andoperatinginstructions.Theyare the keytothe successful operation of your Blodgett UHC.
Operation
Safety Information
SAFETY TIPS For your safety read before operating
General safety tips:
D
DO NOT remove the control panels unless the unit is unplugged.
D
DO NOT operate the UHC unless it has been properly installed and checked.
D
DONOToperatetheU HC unlessallserviceand access panels are in place and properly se­cured.
D
Use caution when operating the UHC to avoid contact with heated surfaces.
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Operation
Control Panel Descriptions
1 1 12 2 25 4 3
1 1 12 2 2
UHC Front Control Panel
UHC Rear Control Panel
FRONT CONTROL PANEL
1. TIMER KEYS --- start and stopthe timer asso­ciated with each tray position. The timer keys also turn off audible alarms. There are three timerkeys oneachfrontpanel(left,centerand right).
2. DISPLAYS --- show productselectionandhold time for each tray position. The displays also provide programming information in the pro­gram mode.Therearethreedisplaysoneach front panel (left, center and right).
3. MENU KEY --- press to select meal transitions (breakfast to lunch), clean mode operation andtoturn individualslots onoroff. Themenu key also provides access to the program mode.
4. TEMPERATURE/ENTER/PAGE KEY --- this key has three separate functions.
D
Display slot temperature information
D
Enter operationalchanges
D
Select page parameters in program mode.
5. UP and DOWN ARROW KEYS --- press to in­crease/decrease variables or change selec­tions.
Figure 4
REAR CONTROL PANEL
NOTE: The rear panels are used for operational
functions only. All programming must be performed from the front panels.
1. TIMER KEYS --- start and stopthe timer asso­ciated with each tray position. The timer keys also turn off audible alarms. There are three timerkeys oneachfrontpanel(left,centerand right).
2. DISPLAYS --- show productselectionandhold timeforeachtray position.Therearethreedis­plays on each front panel (left, center and right).
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