Blodgett UHC Installation Manual

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UHC
UNIVERSAL HOLDING CABINET
INSTALLATION -- OPERATION -- MAINTENANCE
BLODGETT OVEN COMPANY
www.blodgett.com
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone (800) 331-5842, (802) 860-3700 Fax: (802)864-0183
PN 33555 Rev E (6/01)
E 2000 --- G.S.Blodgett Corporation
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WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE IN­STALLATION, OPERATING AND MAINTENANCE IN­STRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT
FORYOURSAFETY
Do not storeor use gasolineor other flammable vapors or liquids in the vicinity of this or any other appliance.
The information contained in this manual is important for the proper installation, use, and maintenance of this oven. Adherence to these procedures and instructionswill result in satisfactory baking results and long,trouble free service. Please read this manual carefully and retain it for future reference.
Errors: Descriptive, typographic or pictorial errors are subject to correc-
tion. Specifications are subject to change without notice.
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THE REPUTATION YOU CAN COUNT ON
Forover a century andahalf,The BlodgettOvenCompanyhas been building ovensandnothingbut ovens. We’ve set the industry’s quality standard for all kinds of ovens for every foodservice operation regardless of size, application or budget. In fact, no one offers more models, sizes, and oven applications than Blodgett;gas and electric, full-size,half-size, countertopand deck, con­vection, Cook’n Hold, Combi-Ovens and the industry’s highest quality Pizza Oven line. For moreinformation on thefull line of Blodgett ovens contact your Blodgett representative.
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Your Service Agency’s Address:
Model:
Serial Number:
Your oven was installed by:
Your oven’s installation was checked by:
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Table of Contents
Introduction
Description 2......................................................
Installation
Delivery and Location 3.............................................
Assembly and Connection 4.........................................
Operation
Safety Information 7................................................
Control Panel Descriptions 8........................................
Operator Mode 9..................................................
Timer Operation 10..................................................
Meal Selection 12...................................................
Clean Mode 13.....................................................
Slot On/Off 14......................................................
Displaying Slot Temperature Information 15............................
Temperature Alarms 16..............................................
Product Selection for Each Slot 18....................................
Entering and Editing Product Information 23............................
More Product Prompt Time Feature 28................................
Display Adjustments 29..............................................
Operating Tips and Menus 30........................................
Maintenance
Cleaning and Preventative Maintenance 34.............................
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Introduction
Description
The Blodgett Universal Holding Cabinet is a short term holding device designed to maintain the freshness of a variety of food product. The UHC contains four product slots which can be con­trolled independently. Control panels are located above each slot on both the front and rear of the cabinet. All operator mode selections can be made from either the front or rear display.
Power Switch --- controls power to the cabinet. Product Slot --- holds up tothreetrays ofproduct
per slot. Control Panel --- indicates the holding time and
product selection for each tray position.
Knockouts for
Double Stacking
1/3 Size Product Tray - -- designed for all grilled products (meat, eggs, chicken). This tray main­tains the product’s moisture.
1/2 Size Crumb Tray with Wire Rack --- designed for fried products (crispy chicken, nuggets, fillet). The tray keeps the fried crumbs from dropping through the racks. It also allows moisture to es­cape leaving the outside of the product crispy.
Full Size Product T ray --- designed for bread products (biscuits and muffins). This tray allowsa small amount of moisture to escape.
Power Switch
Product Slot
Control Panel
Figure 1
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Installation
Delivery and Location
DELIVERY AND INSPECTION
All Blodgett holding cabinets are shipped in con­tainers to prevent damage. Upon delivery of your new unit:
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Inspectthe shippingcontainerforexternaldam­age. Any evidenceof damage should be noted onthedelivery receiptwhichmustbe signed by the driver.
D
Uncratetheunit and checkforinternaldamage. Carriers will accept claims for concealed dam­age if notified within fifteen days of delivery and the shipping container is retained for inspec­tion.
The Blodgett Oven Company cannot assume responsibility for loss or dama ge suffered in transit. The carrier assumed full responsibility for delivery in good order when the shipment was accepted. We are, however, prepared to assist you if filing a claim is necessary.
Each Universal Holding Cabinet is shipped with the following:
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Equipment manual
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PM card
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Training video
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Quick-reference guide
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Cleaning brush
At this time, please complete and return the Service Tracking card shipped with your oven.
LOCATION
Thefollowing clearancesmustbeavailableforser­vicing.
D
Cabinet body sides --- 22” (56 cm)
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Cabinet body back --- 25” (64 cm)
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Installation
Assembly and Connection
LEG ATTACHMENT
1. Lay the unit on its side.
2. Screw one 4” (10 cm) leg into each of the four holes located near the corners on the bottom of the UHC. See Figure 2.
3. Use a tool to tighten the hex nut at the top of each leg.
4. Lift the unit onto the legs.
Bottom of
Cabinet
4” (10 cm)
Leg
ASSEMBLY TO STAND
1. Place the unit on top of the cart.
NOTE: Be surethelocking casters are facing
the front of the cabinet, the side with the power switch.
2. Bolt the corners of the unit to the stand from the underside of the stand top using 3/8” x 5/8” bolts provided.
Figure 2
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Installation
Assembly and Connection
ASSEMBLY TO DUAL UHC TABLE WITH RISER
TheUHCcanbemountedonthetableforeither double or single sided access. See Figure 3. For double sided access the unit is centered on the table. Forsinglesided access the unit is mounted flush to the back of the table.
Besurethat youhavethecorrect mountingbrack­ets for your configuration. Refer to t he following table.
Mounting Style
Bracket Length
Double Sided Access Short (6”, 15.5 cm)
Single Sided Access Long (12”, 31 cm)
NOTE: The installation requires two brackets per
UHC.
Tool Accessory
Bench
Table
Shelves
Hold Down
Bracket
(See View A)
1. Place the unit on top of the riser of the dual
UHC table.
2. Line up the center hole on each hold down
bracket with a leg mounting hole on the bot­tomoftheunit.Bolttwobracketstothebottom of each UHC using the 3/8” x 5/8” bolts pro­vided.Besure the formedangleofthebracket cups the underside edge of the bench. See Figure 3.
For Double Sided Access
Installonebracket ontheouterfrontcornerof eachUHC.Installtheother bracketon theout­er back corner of each UHC.
For Single Sided Access
Installonebracket ontheouterfrontcornerof each UHC. Install the other bracket on the in­ner front corner of each UHC.
UHC
Hold Down
Bracket
Hold Down
Bracket
RiserSupport
Front View Side View
UHC
Riser
View A
Side View
(Double Sided Access)
6” (15.5 cm)
Double Sided Access
Short Bracket
Figure 3
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RiserSupport
Side View
(SingleSided Access)
12” (31 cm)
Single Sided Access
Long Bracket
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Installation
Assembly and Connection
DOUBLE STACKING
1. Remove the four knockoutsfromthetop of the lower unit.
2. Place the upper unit in position on top of the lower unit.
3. Remove the side panels from the lower unit.
4. Attach the lower unit to the upper unit using four 3/8” x 5/8” long bolts provided.
NOTE: The holes in the bottom of the upper
unit are the same as the leg mounting holes. Theholesinthetop of thelower unit are knockouts.
5. Replace the side panels.
ELECTRICAL CONNECTION AND POWER UP
Electrical Specifications (per section)
KW Hz Volts Phase Amps
U.S. and Canadian installations
3.6 60 208/240 1 20
General Export installations
3.6 50/60 208-240 1 20
Installation must conform with local codes, or in theabsenceoflocalcodes,withthe NationalElec-
trical Code, ANSI/NFPA 70---Latest Edition and/or Canadian Electrical Code CSA C22.2 as applica-
ble. Wiring diagrams are located inside the right side
panel. This appliance is equipped with a three-prong
grounding plug for your protection against shock hazard and must be plugged into a properly groundedthree-prongreceptacle. DONOT cutor
remove the grounding prong from this plug.
1. Plug the UHC into the power source.
2. Togglethepowerswitchto ON.Allof the con­trol displays illuminate.
3. Monitorthe temperatureof the slots. It should take approximately15 minutes for the slots to heat from room temperature to a 155_F (68_C) setpoint. It should take approximately 25minutes forthe slotsto heatfromroomtem­perature to a 200_F(93_C) setpoint.
THE BLODGETT OVEN COMPANY CANNOT AS­SUMERESPONSIBILITYFORLOSSOR DAMAGE SUFFEREDASA RESULTOFIMPROPERINSTAL­LATION.
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THE INFORMA TION CONTAINED IN THIS SEC­TIONIS PROVIDEDFORTHEUSEOFQUALIFIED OPERATING PERSONNEL. QUALIFIEDOPERAT­ING PERSONNEL ARE THOSE WHO HAVE CAREFULLY READ THE INFORMATION CON­TAINED IN THIS MANUAL, ARE FAMILIAR WITH THE FUNCTIONS OF THE UNIT AND/OR HAVE HAD PREVIOUS EXPERIENCE WITH THE OP­ERATIONOFTHE EQUIPMENTDESCRIBED.AD­HERENCE TO THE PROCEDURES RECOM­MENDED HEREIN WILL ASSURE THE ACHIEVEMENT OF OPTIMUM PERFORMANCE AND LONG, TROUBLE-FREE SERVICE.
Please take the time to read the following safety andoperatinginstructions.Theyare the keytothe successful operation of your Blodgett UHC.
Operation
Safety Information
SAFETY TIPS For your safety read before operating
General safety tips:
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DO NOT remove the control panels unless the unit is unplugged.
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DO NOT operate the UHC unless it has been properly installed and checked.
D
DONOToperatetheU HC unlessallserviceand access panels are in place and properly se­cured.
D
Use caution when operating the UHC to avoid contact with heated surfaces.
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Operation
Control Panel Descriptions
1 1 12 2 25 4 3
1 1 12 2 2
UHC Front Control Panel
UHC Rear Control Panel
FRONT CONTROL PANEL
1. TIMER KEYS --- start and stopthe timer asso­ciated with each tray position. The timer keys also turn off audible alarms. There are three timerkeys oneachfrontpanel(left,centerand right).
2. DISPLAYS --- show productselectionandhold time for each tray position. The displays also provide programming information in the pro­gram mode.Therearethreedisplaysoneach front panel (left, center and right).
3. MENU KEY --- press to select meal transitions (breakfast to lunch), clean mode operation andtoturn individualslots onoroff. Themenu key also provides access to the program mode.
4. TEMPERATURE/ENTER/PAGE KEY --- this key has three separate functions.
D
Display slot temperature information
D
Enter operationalchanges
D
Select page parameters in program mode.
5. UP and DOWN ARROW KEYS --- press to in­crease/decrease variables or change selec­tions.
Figure 4
REAR CONTROL PANEL
NOTE: The rear panels are used for operational
functions only. All programming must be performed from the front panels.
1. TIMER KEYS --- start and stopthe timer asso­ciated with each tray position. The timer keys also turn off audible alarms. There are three timerkeys oneachfrontpanel(left,centerand right).
2. DISPLAYS --- show productselectionandhold timeforeachtray position.Therearethreedis­plays on each front panel (left, center and right).
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Operation
Operator Mode
The operator mode is the normal operating mode of the controller when all slots are at the proper temperature and no alarm conditions exist. Prod­uct information and hold time are displayed.
SLOT TEMPERATURE CONTROL
Each product selection has its own temperature setpoint and product hold time. All product timers run independently.
Theslott emperature is controlledby the tempera­ture setpoint ofthe leftmost productentry ineach slot as viewed from the front of the cabinet (side with the On/Off switch). Product selections that have a hold temperature different than the left most product selection will not be available for entry into that slot’s configuration.
DISPLAY INFORMATION
In the operator mode the slot displaysprovidethe following information:
D
The product selection for each tray location.
D
The hold time remaining (in minutes) for active timers.
NOTE: An active timer alternately displays the
product selection and the time remaining. Inactive timers displayonlyproduct selec­tion.
DISPLAY IDENTIFICATION
Since there are three separate displays for each slot it is important to identify product status for each display. The operator mode indicates hold time status by changing the display intensity. There are three levels of display intensity used to indicate product status.
D
USE FIRST DISPLAY --- indicates the product with the least amount of hold time remaining. This displayisidentified bythe brightestlevelof intensity and running dots along the bottom of the display.
D
ACTIVE TIMER --- indicates an active timer that is not the product with the least amount of hold time remaining. This display is identified by a medium level of intensity.
D
INACTIVE TIMER --- only product selection is displayed for inactive timers. This display is identified by the lowest level of intensity.
SAUS
!.!.!
.
Use first timer
(highest intensity)
12
.!.!.!.
.
Running dots(decimal points)
Active timer
(medium intensity)
Figure 5
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Inactive timer
(lowest intensity)
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Operation
Timer Operation
Starting a timer
1. Press the TIMER KEY above the desired t ray position to start t he timer. The timer counts down from a preset value and alternatelydis­plays product selection and the hold time re ­maining.
2. Wait a minimumof3seconds beforepressing another timer key t o initiate a secondary tim­ing function.
NOTE: If more than one tray of product is timing,
the tray with the least hold time remaining is indicated by the Use First display.
Adjusting a timer
1. Press the TIMER KEY to initiate the product timer (if not already activated).
2. Press the TIMER KEY again within 3 seconds to decrease the hold time by 5 minutes.
NOTE: The hold time will be decreased by 5
minutes each time the product key is pressed.
3. The timer becomes active 3 seconds afterthe lastkeypress.Thedisplayindicates themaxi­mum holding time for the product and changestoDisplayIntensity3 (brightest).The display alternately displays the remaining hold time and product mnemonic.
Stopping a timer
1. Press the TIMER KEY above the slot position to turn off an active timer. The timer stops timing. The display changes to the inactive status.
Timing out
1. Thetimeoutalarm alerts the operator that the productholdtimehasexpired.Whenthehold timeremainingreacheszeroan audiblealarm sounds and the display reads --- 00 --- .
All other active displays in the cabinet switch to the lowest intensity level until the audible alarm is turned off.
2. Press the TIMER KEY to clear the timed out display and silence the alarm.
If other timers in the cabinet have timed out, theaudiblealarmremainsonuntilalltimedout displays are cleared.
3. When all timers are cleared, active timers re­turn to normal status. The Use First status is switched to the next timer with the least hold time remaining.
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SAUS
.!.!.!.
45
!.!.!
.
SAUS
.!.!.!.
.
Display alternately indicates hold time and product selection for active timers.
Operation
Timer Operation
Press timer key to start a timer
--- 00 ---
Press timer key to stop or silencea timer
!.!.!
.
Use First indication changes to the next active timer
SAUS
.!.!.!.
Figure 6
.
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Operation
Meal Selection
Selecting breakfast and lunch
NOTE: The following example is for selecting
breakfast.Thesameprocedureappliesfor selecting lunch.
1. Press the MENU KEY to change the product selectionofthe slotfrombreakfastto lunch.All displays are highlighted.
2. Press the ENTER KEY to activate the meal selection. The displays switch to the inactive mode.
NOTE: If the enter key is not pressed within
fiveseconds,theproductselectionre­turns to the breakfast meal selection.
Changing meal selections
Active timers will not change to the new meal selection until the timer(s) are stopped or time out and are reset. Activetimersarestoppedbypress­ing the timer key.
If the product selection for the meal has a hold temperaturedifferentthanthe currentmeal,a high or low temperature alarm is displayed to alert the operator that the hold temperature is being changed.Shouldthehigh orlowtemperaturecon­dition remain for two or more minutes, an audible alarmsounds.Tosilencethealarmpressanytimer key.Thisdoesnotaffectthetimeroperationunless the timer key is pressed again. The display alter­nately indicates the product selection and the alarm message until the slot temperature is within the preset limits.
If no keys are pressed, the alarm message auto­maticallyresets wh en the slot temperature is with­in the preset limits.
NUGG
Press menu key to display inactive meal selection
NUGG NUGG
Press enter key to enter meal selection and return to normal displaymode
Figure 7
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Operation
Clean Mode
The clean mode changes the temperature set­point of all slots in the cabinet to 125_F(52_C).
To start the clean mode
1. PresstheMENUKEYtoscrolltotheclean
mode message, CLN MODE.
2. Press the ENTER KEY to activate the clean
mode. All slots change to clean mode.
NOTE: If the enterkeyis not pressed within 5
seconds thecontrolreturnstothepre­vious meal selection.
If the t emperature is above 125_F(52_C),the display alternately reads SLOT CLN MODE
CLN MODE
and NOT SAFE YET. The display reads SAFE TO CLN when the slot is 125_F(52_C).
To ex it clean mode
1. Press the MENU KEY to display CLN MODE.
2. Press the ENTER KEY to exit the clean mode and return to normal operation. The slot alter­nately displays SLOT TEMP LOW and the productselectionuntilthetemperature iswith­in the normal operating limits.
NOTE: If the enter key is not pressed within 5
seconds the slot returns to the clean mode.
Press menu key to scroll to clean mode message
Press enter key to start clean mode
SAFE TO CLN
CLN MODE
To exit clean mode press menu key to display clean mode message
EXIT CLN MODE
Press enter key to return to normal displaymode
Figure 8
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Operation
Slot On/Off
To turn slot off
1. Press the MENU KEY to scroll to the slot off message, TURN SLOT OFF.
2. Press t he ENTER KEY to enter the selection. The display reads SLOT IS OFF.
NOTE: If the enter key is not pressed within
five seconds the product selection re­turns to the operator mode.
TURN SLOT OFF
To turn slot on
1. Press the MENU KEY to scroll to the slot on message, TURN SLOT ON.
2. Press the ENTER KEY to enter the selection and return to the operator mode. The display alternately reads SLOT TEMP LOW and the productselectionuntilthetemperature iswith­in normal operating limits..
NOTE: If the enter key is not pressed within
fiveseconds the slot returnstoslotoff status.
Press menu key to scroll to slot off message
Press enter key to turn slot off
SLOT IS OFF
SLOT IS OFF
Press menu key to scroll to slot on message
TURN SLOT ON
Press enterkey to turn sloton and return to normal display mode
Figure 9
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Operation
Displaying Slot Temperature Information
1. Press t he TEMPERATURE KEY to scroll the following temperature information for each slot:
D
Top plate actual temperature
D
Bottom plate actual temperature
D
Top plate setpoint temperature
D
Bottom plate setpoint temperature
TOP TEMP 155
BOT TEMP 155
2. Pressthe TEMPERATUREKEYagaintoreturn the display to operator mode.
NOTE: The display automatically returns to
operator mode if no keyispressed for five seconds.
Press temperature key to display top platetemperature
Press temperature key to display bottom plate temperature
Press temperature key to display top platesetpoint temperature
TOP TSET 155
Presstemperaturekey to display bottom platesetpoint temperature
BOT TSET 155
Press temperature key to turn return to normal display mode
Figure 10
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Operation
Temperature Alarms
There are five temperature alarm functions.
D
High temperature alarm
D
Low temperature alarm
D
FDA alarm
D
Sensor alarm
D
Rise time alarm
Ifalarmconditionsoccuranaudible alarmsounds and the displays alternately give the product selection and an alarm message. Timers cannot be started when a slot is in alarm condition.
Hi and Low Temperature alarm
Ifthe slottemperatureisaboveorbelowthe preset limitsfor a product selection, the controllerenters the high orlow alarm condition. The display reads either SLOT TEMP HIGH or SLOT TEMP LOW. Should the high or low temperature condition re­main for two or more minutes, an audible alarm sounds. To silence the alarm press any timer key.
HIGH/LOW TEMPERATURE ALARM
1. The displays alternately display the product selection and the alarm messageuntil the slot temperature is within the preset limits.
NOTE: The low temperature audible alarm is in-
hibited at powerup.TheSLOTTEMP LOW messageisdisplayed until theslotiswith­in the preset limits.
Food and Drug Administration (FDA) alarm
The FDA alarm indicates the slot temperature is belowthe preset limit toholdthe product. The au­dible alarm sounds and the display reads TEMP UNDR FDA. Active timers are automaticallyreset.
1. Toturn off the audible alarm press any TIMER KEY. The alarmmessageremains untiltheslot temperature is within the preset limits. If no keysarepressedtheaudiblealarmand alarm message remain.
A timer key must be pressed to clear an FDA alarm.
FDA ALARM
SLOT TEMP LOW
Press any timer key to silence audible alarm
SLOT TEMP HIGH
Press any timer key to silence audible alarm
TEMP UNDR FDA
Press any timer key to silence audible alarm
Figure 11
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Operation
Temperature Alarms
Sensor Range alarm
The sensor fail alarm indicates a sensor tempera­ture value above or below the operating limits of the slot, 50---250_F (10-121_C).
1. Toturn off the audible alarm press any TIMER KEY. The alarm message isdisplayeduntil the slot temperature is within the operating limits. Power to the slot’s heaters is turned off until the sensor is repaired.
Service is required to correct a sensor alarm.
SENSOR RANGE ALARM
SENS ALRM
Press any timer key to silence audible alarm
RISE TIME ALARM
Rise Time alarm
Therisetimealarmindicates thattheslottempera­ture failed to reach operating temperature within the preset time limits of the system at power up.
1. Toturn off the audible alarm press any TIMER KEY.
Service is required to correct a rise time alarm.
SLOT RISE RATE
Press any timer key to silence audible alarm
Figure 12
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Operation
Product Selection for Each Slot
Program mode is used to select the products for each slot. All entries are made through PAGE and MENUselections.Eachslothas apageofconfigu­ration menus. The topslot in the cabinet is Slot 1.
D
The PAGE key selects the slot (1-4) pages.
D
The MENU key selects the configuration menu items (meal and tray location).
D
The UP/DOWN arrow keys select the available products for each meal.
PROG MODE
To enter Program Mode
1. Pressand holdthe MENU KEY forat least five seconds. The display reads PROG MODE.
To enter Page Selections
Eachslotpage(1-4)containsproductselectionfor each meal.
1. PressthePAGEKEYtoscrolltotheslot(1-4) pages.
Press and holdmenu key to enter program mode
Press page key to scroll slot page selections
SLOT 1
SLOT 2
SLOT 3
SLOT 4
Figure 13
Press page key to scroll slot page selections
Press page key to scroll slot page selections
Press page key to scroll slot page selections
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Meal Selection and Tray Position
1. Press the MENU KEY to scroll the meal and tray position in the left and center displays.
SLOT 1 PAGE
BFST LEFT SAUS
Operation
Product Selection for Each Slot
The current product selection is indicated in the right display.
Press menu to key to scroll meal selection and tray position
Meal Selection Tray Position
Press menu to key to scroll meal selection and tray position
BFST CENT SAUS
Meal Selection Tray Position
Press menu to key to scroll meal selection and tray position
BFST RGHT SAUS
Meal Selection Tray Position
Press menu to key to scroll meal selection and tray position
LNCH LEFT 10-1
Meal Selection Tray Position
Press menu to key to scroll meal selection and tray position
LNCH CENT 10-1
Meal Selection Tray Position
Press menu to key to scroll meal selection and tray position
LNCH RGHT 10-1
Meal Selection Tray Position
Figure 14
19
Press menu to key to scroll meal selection and tray position
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Operation
Product Selection for Each Slot
To enter Product Selection
1. Press the UP/DOWN ARROW KEYS to scroll the availableproduct selectionsfor each meal and tray position.
The product selection for the left tray position of each meal determines the hold temperature for the slot. Only products that have hold tempera­tures within 5_F(2.8_C) of the left most product selection willbe displayedfor selection inthe cen­ter and right tray position. If the left most product selection is changed, the center and right posi-
PRODUCT SELECTION
BFST LEFT SAUS
Pressup/down arrow keysto scroll product selections
BFST LEFT ROUN
Pressup/down arrow keysto scroll product selections
tions must be reentered. If the product selection for an active timer is changed, the timer is auto­matically reset.
To exit Program Mode
1. Press and hold the MENU KEY for five se­conds.
NOTE: The controller automatically exits the
program mode if no entries are made for five minutes.
Product Selections
BFST LEFT FOLD
BFST LEFT SCRA
EXITING PROGRAM MODE
BFST LEFT SCRA
Pressup/down arrow keysto scroll product selections
Figure 15
20
Product Selections
Product Selections
Press and hold the menu key for five seconds to exitprogram mode
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Sample product selection change
Thisexamplechangesthelunchproductselection in the left position of slot 3 from 10-1 to NUGG. Since the hold temperature for NUGG is different than 10-1, the center and right product selections
PROG MODE
Operation
Product Selection for Each Slot
are cleared. Only items with hold temperatures within5_F(2.8_C)ofthe left product selectioncan be entered for the center and right position.
Press menu to key for five seconds to enter the program mode
Press page key to scroll slot page selections
SLOT 1
Press page key to scroll slot page selections
SLOT 2
Press page key to scroll slot page selections
SLOT 3
Press menu key to scroll meal selection and tray position
BFST LEFT SAUS
Meal Selection Tray Position
Press menu key to scroll meal selection and tray position
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Operation
Product Selection for Each Slot
BFST CENT SAUS
Meal Selection Tray Position
Press menu key to scroll meal selection and tray position
BFST RGHT SAUS
Meal Selection Tray Position
Press menu key to scroll meal selection and tray position
LNCH LEFT 10-1
Meal Selection Tray Position
Press menu key to scroll meal selection and tray position
LNCH LEFT 4-1
Pressup/down arrow keysto scrollproduct selections
LNCH LEFT NUGG
Figure 16
22
Press and holdmenu key for five seconds to exit program mode
Page 27
Operation
Entering and Editing Product Information
Changing or entering new product selections, hold timer and temperature setting are password protected functions.
To enter the password
1. Press and hold the MENU KEY for five sec­onds. The display reads PROG MODE.
2. Press the PAGE KEY to scroll to VIEW PAGE.
3. Press the MENU KEY to select the security lock, SECRLOCK.UsetheUPandDOWNAR­ROW KEYS to enter the security code 1 2 3.
ENTERING THE PASSWORD
PROG MODE
A new product entry requires entry of:
D
the product name,
D
hold time,
D
hold temperature from 55-250_F (13-121_C),
D
meal selection
The following example enters a new product, named XXY, with a hold time of 25 minutes, and hold temperature of 180_F(82_C).
Press and holdmenu key to enter program mode
Press page key to scroll view page
VIEW PAGE
Press menu key to scroll to the security lock
SECR LOCK 156
Press up/down arrow keys to enter password
SECR LOCK 123
Figure 17
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Operation
Entering and Editing Product Information
ENTERING THE PRODUCT NAME
SECR LOCK 123
EDIT PAGE SAUS
PROD NAME .
Press page key to scroll to the edit page
Press menu key to scroll to an unused product(blank) mnenonic
Press up arrowkey to scroll to the letter X
NOTE: The decimal point indicates which
display segment is beingentered.
PROD NAME X.
Press down arrow key to scroll to the next display segment
PROD NAME X.
Press up arrow key to scroll to the letter X
PROD NAME XX.
Press down arrow key to scroll to the next display segment
PROD NAME XX.
Press up arrow key to scroll to the letter Y
PROD NAME XXY.
Figure 18
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ENTERING THE PRODUCT HOLD TIME
PROD NAME XXY.
TIME PAGE XXY
XXY TIME 20
Operation
Entering and Editing Product Information
Press page key to scroll to the edit page
Press menu key to scroll to product time selection
Press up/down arrow key to change time to 25 minutes
XXY TIME 25
Figure 19
25
Page 30
Operation
Entering and Editing Product Information
ENTERING THE PRODUCT HOLD TEMPERATURE
XXY TIME 25
TEMP PAGE XXY
XXY Ttop 155
Press up/down arrow key to change top plate temperature
Press page key to scroll to the temp page
Press menu key to scroll to product top plate temperature selection
XXY Ttop 180
Press menu key to scroll to product bottom plate temperature selection
XXY Tbot 155
Press up/down arrow key to change bottom plate temperature
XXY Tbot 180
Figure 20
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ENTERING MEAL USAGE
XXY Tbot 180
MEAL PAGE XXY
XXY MEAL ALL
Operation
Entering and Editing Product Information
Press page key to scroll to the meal page
Press menu key to scroll to product meal selection
Press up/down arrow keys to select BFST
XXY MEAL BFST
Figure 21
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Operation
More Product Prompt Time Feature
A cook more time may be entered for each prod­uct type that will alert the operator to cook more product before the holding time reaches zero. When the product timer equals the cook time the audible alarm will chirp for 3 seconds and the dis­play message will alternately display PRODUCT NAME,TIMERTIME,COOKand MORE until the timer times out. If more than one tray of a product type is active the cook more alarm will not occur until allactive timers reach the cook time.If a posi­tion is indicating, COOK MORE and another timer of the same product is started, the COOK MORE message will be cleared. During transition from breakfast to lunch the COOK MORE indication is disabled. Use the following procedure to change or enter the cook time of a product svelection:
DEFAULT SELECTIONS FOR THE PROMPT TIME
MNEMONICS
Left Center Right*
COOK PAGE Cook Page
SAUS COOK 4 Product 1 Cook Time 0 --- 30 Minutes 3
ROUN COOK 4 Product 2 Cook Time 0 --- 30 Minutes 3
1. Press and hold the menu key for 5 seconds.
2. Pressthepagekeytoscrolltoviewpage.
3. Press the menu key to scroll to the security lock.
4. Pressthe upanddown arrowkeysto enterthe manager security code: 3 3 1.
5. Press the page key to scroll to cook page.
6. Pressthemenu key to scrollto productselec­tion.
7. Pressthe up anddownarrowkeys toincrease ordecreasetheprompttime(inminutes)to cook more product.
8. Whencomplete,pressandholdthemenukey for 5 seconds to return to normal operation.
Description Available
Settings Level
Access
FOLD COOK 3 Product 3 Cook Time 0 --- 30 Minutes 3 SCRA COOK 3 Product 4 Cook Time 0 --- 30 Minut es 3 RBAC COOK 0 Product 5 Cook Time 0--- 30 Minutes 3 CBAC COOK 1 Product 6 Cook Time 0 --- 30 Minutes 3 MUFF COOK 3 Product 7 Cook Time 0 --- 30 Minutes 3
BISC COOK 22 Product 8 Cook Time 0 --- 30 Minutes 3
BURR COOK 0 Product 9 Cook Time 0 --- 30 Minutes 3
10 --- 1 COOK 2 Product 10 Cook Time 0 --- 30 Minutes 3
4 --- 1 COOK 4 Product 11 Cook Time 0 --- 30 Minutes 3 GRCK COOK 5 Product 12 Cook Time 0 --- 30 Minutes 3 NUGG COOK 5 Product 13 Cook Time 0 --- 30 Minutes 3
FISH COOK 5 Product 14 Cook Time 0 --- 30 Minutes 3
McCK COOK 7 Product 15 Cook Time 0 --- 30 Minutes 3
NOTE: Therightdisplaygivesthetimein minutes.
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Operation
Display Adjustments
Changing the Display Time
The rate at which an active timer alternately dis­plays product selection and hold time may be ad­justed as follows:
1. Press and hold the MENU KEY for five sec­onds.
2. Press the PAGE KEY to scroll to VIEW PAGE.
3. PresstheMENUKEYtoscrolltothesecurity lock, SCR LOCK.
4. Pressthe UPandDOWNARROW KEYStoen­ter the security code 1 2 3.
5. PresstheMENUKEYtoscrolltoproductdis­play time, PROD TIME.
6. Press the UP and DOWN ARROW KEYS to change the product display time.
7. PresstheMENUKEYtoscrolltotimerdisplay time, TIMR TIME.
8. Press the UP and DOWN ARROW KEYS to change the timer display time.
9. Press and hold the MENU KEY for five sec­onds to return to normal operation.
Changing from _Fto_C
The followingchanges the temperature units from _Fto_C.
NOTE: Your UHC is factory programmed with the
proper temperature units. Access to level 3 programming is required to change the units. Should you need to change the units contact your local service agent for assis­tance.
1. Press and hold the MENU KEY for five sec­onds.
2. Press the PAGE KEY to scroll to VIEW PAGE.
3. PresstheMENUKEYtoscrolltothesecurity lock, SCR LOCK.
4. Pressthe UPandDOWNARROW KEYStoen­ter the security code.
5. PresstheMENUKEYto scrolltodisplayunits.
6. Press the UP and DOWN ARROW KEYS to change from _Fto_C.
7. Press and hold the MENU KEY for five sec­onds to return to normal operation.
Changing the Display Intensity
The brightnessofeachof the three intensitylevels used for product status may be adjusted as fol­lows:
1. Press and hold the MENU KEY for five sec­onds.
2. Press the PAGE KEY to scroll to VIEW PAGE.
3. PresstheMENUKEYtoscrolltothesecurity lock, SCR LOCK.
4. Pressthe UPandDOWNARROW KEYStoen­ter the security code 1 2 3.
5. PresstheMENUKEYtoscrolltodisplayinten­sity level. The display reads DISP IntX.There are three display intensity levels.
Level #
1 (dimmest) Int1 10---25 10 2 (mid-level) Int2 10---25 10 3(brightest) Int3 67-100 100
6. Press the UP and DOWN ARROW KEYS to change the intensity level.
7. Press and hold the MENU KEY for five sec­onds to return to normal operation.
Display Range Default
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Page 34
Operation
Operating Tips and Menus
Correct heat and moisture levels are important to the proper operation of the UHC. There are no doors inthe cabinet.Thetrays act as doors,there­fore it is important that they be positioned correct­ly. The trays must be inserted to the stop line. The stop line is clearly marked on the handle of all three tray styles.
Product Slots
The UHC has four slots that can hold up to three trays of product per s lot.
Slot 1
Slot 2
Slot 3
Slot 4
Baked Products
Thefullsizetrayisdesignedtoholdallbaked products such as biscuits and muffins.
D
UseaUHCtraylinerwiththefullsizetray.
D
After biscuits have been removed from the bis­cuit oven, remove the wrapper and open the cardboard box. Slide the biscuits onto the tray liner.
D
Fullsize trayscan hold up to 30 frozen biscuits, 20 scratch biscuits or 20 muffins.
Grilled Products
The 1/3 tray is designed to hold all grilled prod­ucts.
D
Product shouldnot be drained when picked up from the grill.
D
Use a UHC tray liner with the 1/3 tray.
D
Product should be stacked when placed in the lined1/3 sizetray.10:1and sausagepattiescan be stacked up to six high. Eggs (except scrambled), grilled chicken and 4:1 patties can bestackeduptothreehigh.
D
Productshould be placedtowardsthecenterof the tray.
Figure 22
Fried Products
The 1/2 crumb tray with the wire rack is designed to hold all fried products.
D
Product should be held in the wire rack which is placed in the crumb tray.
D
UHC tray liners are not necessary when using thewirerackforfriedproduct.
Figure 23
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Page 35
Operation
Operating Tips and Menus
Thefollowing arecopiesof the ProductionControl Charts for the breakfast and regular menus. The laminated charts can be ordered through O’Brien Budd, Inc. The ordering numbers are:
D
Breakfast UHC card #MCD 63102
D
Regular Menu UHC card #MDC 63102A
WEEKEND(S) REGULAR MENU
Recommended Tray Size/ Recommended Stack
Ultra High Volume 18 / 6 15 / 3 15 / 3 1/1 10 / 1 14 / 1 Units Trays Trays #Pieces Bags #Pieces #Pieces Time Period 10:1 4:1 GRCK NUGG McCK FISH
WEEKEND(S) BREAKFAST MENU
9/3 9/3 8/3 1/1 8/1 8/1
Ultra high volume should be used when the grills and fryers are set up in such as way that they can cook all the items that can fit in one tray at the same time. For example, a restaurant cooks two runs of 9 patties of 10:1 at the same time. In this case the 18 pattiescan be staged in one tray and stackeduptosixhigh.
These charts indicate how may pieces of each in­dividual menu items fit in the trays.
Recommended Tray Size/ Recommended Stack
Ultra High Volume 30 / 1 24 / 6 18 / 3 6/1 18 / 3 30 / 3 20 / 1 9/1 Units Trays Trays Trays Trays Trays Trays Trays Trays Time Period BISC SAUS FOLD SCRA ROUN CBAC MUFF BURR
30 / 1 12 / 3 6/3 6/1 6/3 15 / 3 5/1 9/1
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Page 36
Operation
Operating Tips and Menus
LUNCH (REGULAR) MENU
Stack
Product
10:1 6 18 Trays Yes 1/3 size
4:1 3 15 Trays Yes 1/3 size
Grilled Chicken Deluxe
Nuggets 1 1Bag Bags No 1/2 size wire 20
Crispy Chicken Deluxe
Fish Fillet Deluxe
(maximum)
3 15 #Pieces Yes
1 10 #Pieces No 1/2 size wire 20
1 12 #Pieces No 1/2 size wire 30
Tray
Amount
(maximum)
Units Liner Tray Type
plastic
plastic
1/3 size
plastic
Maximum
Hold
25
25
30
NOTE: All products reflect maximum holding time in the UHC. All products can be heldfor an additional
10 minutes in the transfer bin.
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Page 37
BREAKFAST MENU
Operation
Operating Tips and Menus
Stack
Product
Biscuits 1 30 Trays Yes Full size
Sausage 6 24 Trays Yes 1/3 size
Folded Egg
Scrambled Egg
Round Egg 3 18 Trays Yes 1/3 size
Canadian Bacon
(maximum)
3 18 Trays Yes 1/3 size
1 6 Trays Yes 1/3 size
3 30
Tray
Amount
(maximum)
(10 rows of 3
overlapped)
Units Liner Tray Type
plastic
plastic
plastic
plastic
plastic
Trays Yes 1/3 size
plastic
Maximum
Hold
***50
60
20
20
20
*60
Muffins 1 20 Trays Yes Full size
plastic
Burritos mix/rolled
NOTE: All products reflect maximum holding time in the UHC. All products can be heldfor an additional
10 minutes in the transfer bin. * Time reflects UHC only. Carter Hoffman Cabinet still remains at 90 minutes. ** Burrito mix cannot be held in the Carter Hoffman Cabinet. *** Testing to increase holding from 50 to 60.
1 1batch
9 burritos
single layer
Batch/Tray No 1/3 size
plastic
33
20
**30/20
Page 38
Maintenance
Cleaning and Preventative Maintenance
DAILY CLEANING
1. At the end of the operating day, turn the unit to clean mode. Refer to page 13.
2. Remove all plastic and wire trays. Take the trays to the sink for cleaning.
Wash the trays in a hot McD All PurposeSu- per Concentrate (APSC) (HCS) solution as drawn throughthe sink proportioneror mix0.3 fl. oz. McD APSC (HSC) for each gallon of solution.
Rinse the trays thoroughly under hot water. Sanitize the trays by immersing in McD Sink
Sanitizer (HCS) solution, (1 pack per 10 gal­lons of water) or McD Sanitizer (HCS) solu­tion (4 packs per 10 gallons of water), for at least 1 minute.
Remove from the sanitizer solution and allow to air dry.
NOTE: DO NOT use MCD Sink Sanitizer
(HCS)to cleantheexterioroftheUHC.
3. Let the unit cool until the display reads SAFE TOCLN.Use the cabinetcleaningbrush to re-
move any remaining buildup on the slot sur­face.
NOTE: DO NOT use any other tool other than
the cabinet cleaning brush to clean the cabinet shelves. Wire brushes, abrasive pads, or metal scrapers will permanently damage the surface of the cabinet slot.
4. With the cabinet cleaning brush, remove all loose particles by pushing the debris out the opposite end of the cabinet.
5. Wrap a cloth soaked with McD APSC (HCS) around the cabinet cleaning brush. Use to wipe excess grease from the shelves, control panel and bottom of the unit.
6. Wipe clean all exterior cabinet surfaces witha clean,sanitizedtowelthathas been soaked in
McD APSC (HCS).
PREVENTATIVE MAINTENANCE
The best preventativemaintenancemeasures are theproperinstallationof the equipmentandapro­gram for routinely cleaning the unit.
If maintenance or repairs are required, contact your local Blodgett service company at 800-298-1862, a factory representative or the Blodgett Oven compa­ny at 800-331-5842.
Weekly Maintenance
Verifythe calibration of the heatedplates.Usethe Atkins Temperature sensor along with the follow­ing procedure in the morning:
1. Turn on power to the unit.
2. Face the front of the unit. Place your hand on
the left access panel to verify motor operation. Air should be circulating if the motors are op­erational. Be sure the louvers are not blocked with debris. If any blockage exists, use the brush provided to scrape and remove debris.
3. Allow eachshelf to stabilize at the holding tem­perature (approximately20minutes). Slide the sensor into the cavityto the center of theplate.
4. Allow three minutes for the sensor to equili­brate in temperature and proceed to read the temperature using the calibrated temperature sensor. If the temperature varies from the set-
point by more than ¦5_F(3_C), contact your Blodgett service company at 800-298-1862.
WARNING!! Alwaysdisconnecttheappliancefromthe
power supply before servicing or cleaning.
WARNING!! DO NOT use any other cleaner than McD
APSC(HCS).Usin goth e rcompounds may result in damage to control components.
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Page 39
MCDONALD’S UHC
ORIGINAL EQUIPMENT WARRANTY
(For U.S. and Canada)
The BlodgettOvenCompany warrants to each originalBuyerthatits UniversalHolding Cabinet will be free from defects in materialand workmanship for two yearsfromthe earlier of thedate of installationor90days after shipment. Blodgett Oven Company’s obligation under this warranty shall be limited to replacing or repairing, at its option, any part found to be defective within the specified warranty period.
Anylaborexpense or part failureincurred after the warranty periodwillbe the responsibilityof the enduser. Blodgett Oven Company agrees to pay any authorized Blodgett service agency within the United States or Canada for any labor required torepair or replace, at Blodgett Oven Company’s option, any part which provestobedefectivedue to defects in materialorworkmanshipduring the warrantyperiod.Thiswarranty includestravel timenotto exceed two(2) hours andmileagenot to exceedonehundred(100) miles, round trip.
Thiswarrantydoesnotcovera ny defect due to, or resulting from, ordinarywearandtear, handling, abuse, misuse, improper ventilation, or harsh chemical action, nor shall it extendto any unit from which the s erial numberhas beenremovedoraltered, ormodificationsmade byunauthorizedservicepersonnelordamage byflood, fireor other acts ofGod.Adjustmentssuch as calibrations,leveling,or tighteningoffastenersnor­mally associated with original installation are the responsibility of the dealer or installer and not that of the Blodgett Oven Company.
Blodgett OvenCompanyshallnotbeliable,directlyor indirectly,under anycircumstances forconsequen­tialorincidentaldamages, including,butnotlimitedto:(i) anyloss ofbusiness orprofits; and (ii)labor ,mate­rial or other charges, claims losses or damages incurred or suffered from, in connection with or in conse ­quence of the workingupon, alteration,or repairof anysuch defectiveproducts orparts bypersons orfirms other than Blodgett Oven Company.
THIS WARRANTY AND THEOBLIGATIONSASSUMED BYBLODGETT OVEN COMPANYAREEXCLUSIVE AND IN LIEU OF ALL OTHER LIABILITIESANDWARRANTIES,EXPRESS OR IMPLIED.BLODGETT OVEN COMPANYMAKES NO REPRESENTATION OR WARRANTY OFANY KIND, EXPRESSOR IMPLIED, AS TO MERCHANTABILITY,FITNESSFORAPARTICULARPURPOSE,ORANYOTHERMATTERWITHRESPECT TO THE PRODUCTS SOLD HEREUNDER, WHETHER USED ALONEORIN COMBINATION WITH OTHER EQUIPMENT. This warranty gives buyer specific legal rights, and buyer may have other rights which vary from state to state.
IMPORTANT NOTICE
The end-user purchasing a Universal Holding Cabinet is urged to return the purchaser registration card included in the owner’s documentpackage. By returning the registrationcard, the end-user can establish the date of installation in the end-users’premisesforpurposes of determining the warranty period. If such registrationcardisnotreturned, then thewarranty periodwillbedeemed tohave commenced on the date of invoice for the particular oven to the dealer or other intermediate customer, w hich may have the effect of reducing substantially the duration of the warranty period.
BLODGETT OVEN COMPANY
50 Lakeside Avenue, Box 586, Burlington, Vermont 05402 USA
T el ephone (802) 860-3700 FAX: (802) 864-0183
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