Blodgett TBG-36 Installation Manual

TBG36-CM, TBG36-FM AND TBG36-S
ELECTRIC CONVEYOR GRILL
INSTALLATION -- OPERATION -- MAINTENANCE
BLODGETT OVEN COMPANY
www.blodgettcorp.com
50 Lakeside Avenue, Box 586, Burlington, Vermont 05402 USA T elephone (800) 331-5842, (802) 860-3700 Fax: (802)864-0183
PN G0171 Rev A (7/01)
E 2001 --- G.S. Blodgett Corporation
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERA TION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE IN­STALLATION, OPERATING AND MAINTENANCE IN­STRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT
FORYOURSAFETY
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
The information contained in this manual is important for the proper installation, use, and maintenance of this g rill. Adherence to these procedures and instructions will result in satisfactory cooking re­sults and long, trouble free service . Please read this manual carefully and retain it for future reference.
Errors: Descriptive, typographic or pictorial errors are subject to correc-
tion. Specifications are subject to change without notice.
THE REPUTATION YOU CAN COUNT ON
For over a century and a half, The Blodgett Oven Company has been building ovens and nothing but ovens. We’ve set the industry’s quality standard for all kinds of ovens for every foodservice operation regardless of size, application or budget. In fact, no one offers more models, sizes, and oven applications than Blodgett; gas and electric, full-size, half-size, countertop and deck, con­vection, Cook’n Hold, Combi-Ovens and the industry’s highest quality Pizza Oven line. For more information on the full line of Blodgett ovens contact your Blodgett representative.
Your Service Agency’s Address:
Model:
Serial Number:
Your grill was installed by:
Your grill’s installation was checked by:
Table of C o n t e n t s
Introduction
Blodgett Conveyor Grill Description 2.................................
Specifications and Utility Requirements 3.............................
Installation
Delivery and Inspection 4...........................................
Agency Approvals 6................................................
Grill Ventilation, Clearances and Installation Requirements 7.............
Blodgett Conveyor Grill Assembly 8..................................
Upper Grease Wiper Box 8.......................................
Lower Grease Wiper Box 8.......................................
Drain Pan 9....................................................
Optional Outfeed Slide and Receiving pan 9........................
Optional Infeed Slide 9..........................................
Grease Pan and Crumb Tray 10....................................
Operation
Control Panel 11....................................................
Program Mode 12...................................................
Menu Mode 14.....................................................
Menu Development 15...............................................
Grilling Tips 16.....................................................
Maintenance
Cleaning 18........................................................
Cleaning the Grill 18..............................................
Cleaning the Cooking Belts 19.....................................
Troubleshooting 20..................................................
Introduction
Blodgett Conveyor Grill Description
TheBlodgettConveyorGrillisamicroprocessor controlled conveyorized belt cooking grill built by Blodgett. The Blodgett Conveyor Grill uses two Tef loncoated woven fiberglass belts each encir­cling an electrically heated aluminum cooking platen. Food placed on the lower belt travels over a preheat zone where the food is slightly thawed (in the case of frozen food) and then between the upper and lower platens where it is cooked on both sides simultaneously. After cooking, the food slides into a receiving pan. During the cooking process, wipers remove excess grease from the belts and collect it in a grease pan or bucket in the bottom of the unit continuously.
The conveyor cooking technique assures consis­tent, dependable results. By closely controlling all the variables --- cooking time, temperature, belt speed and product contact pressure --- the possi­bility of improper cooking due to operator error or inconsistency is greatly minimized. For the most consistent cooking results use a portion con ­trolled/consistent food product. The microproces­sor controls six easy to use programmable menu selections at the push of a button. It is the respon­sibility of the person(s) operating the unit to peri­odically check that the food is properly cooked.
TBG36-FM
Floor Model
TBG36-CM
Counter Model
TBG36-S
Stack Capacity
Model
Figure 1
2
Introduction
Specifications and Utility Requirements
DIMENSIONS AND WEIGHT SPECIFICATIONS
TBG36-CM/AA
Counter Model
Width 35.75” (91 cm) 35.75” (91 cm) 43” (109 cm)
Height 31.5” (80 cm) 49.5” (126 cm) 69” (175 cm)
Depth 33.75” (86 cm)* 33.75” (86 cm)* 33.75” (86 cm)*
Weight
Crated Uncrated
NOTE: * Includes 1.5” ( 3.81 cm) box on rear cover.
TBG36-CM/AA, TBG36-FM/AA and TBG36-S/AA ELECTRICAL SPECIFICATIONS
Hz Volts Phase Amps
60/50 208 3 50
60/50 220 3 47
60/50 240 3 43
60/50 440 3 24
680 lbs (308 kg)
580 lbs (263 kg)
TBG36-FM/AA
Floor Model
790 lbs (353 kg)
690 lbs (313 kg)
TBG36-S/AA
Stackable Model
1545 lbs (701 kg)
1445 lbs (655 kg)
60/50 480 3 22
60/50 380 3 27
60/50 415 3 25
A 3 phase, 50/60 Hz, 3-wire grounded equipment branch circuit, permanently connected in accor­dance with applicable articles of ANSI/NFPA 70 (NECcode), is required. The stack capacity unit requires tw o identical circuits.
Provision is made for 1-1/2” trade size conduit for incoming power. ULListed reducing seals (donut washers) will be required if a smaller size fitting is used.
Stack capacity (TBG36-S) model requires (2) power feeds, (1) for each cooking section. The stack capacity design is not currently UL listed in Canada.
3
Installation
Delivery and Inspection
Upon delivery of your Blodgett Conveyor Grill:
Inspect the shipping container for external dam­age. Any evidence of damage should be noted on the delivery receipt and the bill of lading, which must be signed by the driver. Uncrate the Blodgett Conveyor Grill a nd check for internal damage.
Inspect the unit immediately upon receipt. Do not sign off on shipment until the packaging has been removed and the unit has been inspected for dam­age. Blodgett cannot assume responsibil i ty for loss or damage suffered in transit. The carrier assumed full responsibility for delivery in good order when the shipment was accepted. We are, however , prepared to assist you in filing a claim if necessary.
ITEM
1 Blodgett Conveyor Grill, Model TBG36 (TBG36-FM shown) 1
2 Idle Rollers 2
3 UpperConveyorBelt 2
4 LowerConveyorBelt 2
5 Drain Pan 1
DESCRIPTION QTY.
Unpacking the unit:
Open all parts boxes carefully. DO NOT USE A BLADECUTTERORKNIFE!One of the boxes
contains the woven glass Teflon impregnated cooking belts which can easily be cut and dam­aged or destroyed. The warranty will not cover ac­cidental cutting of belts during unpacking.
Remove all shipping bands and loose packaging material from the unit. Remove all loose parts from theupperandlowerplatenassemblies.Donot discard the shipping crate or materials until instal­lation is complete and unit is operating.
Check that all of the following parts have been re­ceived. Contact Blodgett immediately if any of the components are damaged or missing.
6 Product Receiving Pan 1
7 Grease Pan / Bucket 1
8 Crumb Tray 1
9 Upper Wiper Box 1
10 Lower Wiper Box 1
11 Controller Programming Keys 2
12 Owner’s Manual 1
13 Door Panel (FM and S models only) 1
14 9/16” Tee Handle Wrench 1
15 1/2” Calibration Rod 1
Items not
shown
Wiper Blades 2
Bacon Scraper Blade 1
4
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