Blodgett KPS-60E, KPS-25E, KPS-40E, KPS-30E, KPS-80E Installation Operation & Maintenance
...
KPS-E, KLS-E AND KLT-E SERIES
ELECTRIC KETTLES
INSTALLATION - OPERATION - MAINTENANCE
STATIONARY
PEDESTAL MODELS
KPS-20E
KPS-25E
KPS-30E
KPS-40E
KPS-60E
KPS-80E
KPS-100E
Telephone: (802) 658-6600 Fax: (802) 864-0183
www.blodgett PN S00050 Rev F (3/18)
STATIONARY
TRI-LEG MODELS
KLS-20E
KLS-25E
KLS-30E
KLS-40E
KLS-60E
KLS-80E
KLS-100E
© 2018 - G.S. Blodgett Corporation
TILTING
TRI-LEG MODELS
KLT-20E
KLT-30E
KLT-40E
KLT-60E
KLT-80E
KLT-100E
Your Service Agency’s Address:
Model
Serial number
Kettle installed by
Installation checked by
IMPORTANT
TABLE OF CONTENTS
WARNING: Improper installation, adjustment, alteration,
service or maintenance can
cause property damage, injury or death. Read the installation, operation and maintenance instructions thoroughly
before installing or servicing
this equipment.
FOR YOUR SAFETY
Do not store or use gasoline or
other ammable vapors or liquids in the vicinity of this or any
other appliance.
The information contained in
this manual is important for the
proper installation, use, and
maintenance of this kettle. Adherence to these procedures
and instructions will result in
trouble free service. Please read
this manual carefully and retain
it for future reference.
INSTALLATION
Introduction .............................................................. 2
Service Connections ..................................................... 3
Installation Instructions ................................................... 6
OPERATION & MAINTENANCE
Operating & Cleaning Instructions ......................................... 7
ERRORS: Descriptive, typographic or pictorial errors are
subject to correction. Specications are subject to change
without notice.
Introduction
DESCRIPTION
Floor model kettles are self-contained, self-generating
steam jacketed vessels for cooking large volumes of liquid and semi-liquid food products. All models include a
hemispheric shape based on double-wall construction
forming a steam jacket reservoir around the lower twothirds of the kettle. The reservoir is charged with distilled
water, rust inhibitor and antifreeze solution and is vacu-
um-sealed. Kettles are equipped with electric heating elements and controls including a low water cut-o device for
protection of heating elements.
Two model series dier in that KLT-__E units are leg mounted tilting kettles while KPS-__E units are pedestal
mounted stationery kettles. Optional leg mounting of the
pedestal models is designated by the model number series KLS-__E. The missing gures of the model numbers
are the two digits representing the kettle capacity, ie, KLT20E for a 20 gallon tilting kettle.
BASIC FUNCTIONING
Self-contained kettles operate by generating steam in the
kettle reservoir; the sequence of functioning, which occurs during operation, is as follows:
1. Operator places the power switch in the ON position
and sets the thermostat knob at the required setting
from ‘’1’’ to”10” – 165°F (74°C) to 285°F (140°C ) jacket temperature.
2. Control circuit is normally completed to the thermostat control if two standard conditions exist:
steam pressure increase is indicated by the vacuum
pressure gauge.
NOTE: Gauge normally reads 22-30 IN. Hg (74-100
k/Pa) (below 0 PSI, prior to heaters turning
on. Air is eliminated from the system when
jacket is lled (with the kettle reservoir at a
pressure above 0 PSI) by opening the bleed
vent one full turn for 10 seconds and closing.
6. When temperature of steam in the reservoir reaches
the temperature coinciding with the thermostat setting, the thermostat switch opens to break the circuit
to the contractor coils and shuts o the elements. Any
number of on and o cycles of the control thermostat, contactors and elements will occur as required
to maintain thermostat setting,
SERVICE
Required service, both preventive and corrective. is explained in the maintenance section. Should repairs be
required, a network of authorized agencies is available
to assist with prompt service. A current Directory of Authorized Service Agencies may be found by visting our
website, www.blodgett.com.
The model and serial numbers must be referenced when
corresponding with Blodgett. The data plate containing
the serial number pertaining to the equipment is located
on rear of kettle.
a. Water level in kettle jacket is adequate to’ prevent
circuit interruption by the low water cut-o device.
An activated cut-o is evidenced by the
Low Water light turning on and heating element
cut o.
b. Kettle is in vertical position with circuit complet-
ed through the tilt interlock switch (KLT-E series
only).
3. Thermostatic control contacts close to energize heater contactor coils and turn temperature Indicator light
on.
4. Power is applied to heaters through closed contactor
power contacts.
5. As temperature of water rises in kettle reservoir, the
INSTALLATION
2
Service Connections
TILTING TRI-LEG KETTLES
DIMENSIONS
MODEL A B C D E F G H J(2”)* J(3”)* K(2”)* K(3”)* L M*
KLT-20E 21 [533] 18 [457] 38 [965] 36 [914] 15 [381] 18 [457] 14 [356] 19.25
[489]
KLT-30E 24 [610] 20 [508] 38 [965] 39 [990] 16.5
KLT-40E 26 [660] 22.5
KLT-60E 29.5
KLT-80E 33 [838] 28 [711] 45
KLT-100E 35.5
26 [660] 42
[749]
29.75
[902]
[572]
[756]
38 [965] 41
[1041]
44.5
[1067]
[1143]
48.75
[1238]
[1124]
48
[1219]
49.5
[1257]
19.13
20.88
22.25
19 [483] 12.38
[419]
17.5
23 [584] 10 [254] 20.25
[445]
24 [610] 11 [280] 22.5
[486]
27 [686] 12.63
[530]
32 [813] 14.5
[565]
[314]
[321]
[368]
19.25
[489]
[489]
[514]
23.75
[565]
25.25
[641]
* Optional
SERVICE CONNECTIONS
ELECTRICAL CHARACTERISTICS
14.75
[375]
16.75
[425]
17.5
[445]
19.5
[495]
20.25
[514]
20.25
[514]
15.5
[394]
17.25
[438]
18.5
[470]
20.75
[527]
21.25
[540]
21.25
[540]
18 [457] 17.5
[445]
16 [406] 15.5
[394]
13.5
13 [430] - 68.5
[343]
14 [356] 13.5
[343]
15 [381] 14.5
[368]
18.75
[476]
18.25
[464]
- 63.5
- 66.5
10.5
[267]
12 [305] 82.5
14 [356] 88.5
[1613]
[1689]
[1740]
76
[1930]
[2096]
[2248]
EC Electrical Connection to be as specified on data
plate.
HW & CW Hot & Cold Water - 5/8” O.D. Tubing (Optional)
MAXIMUM PRESSURE
All models 50 PSI (345 kPa)
D
Spring Assist
70°
Hinge Cover
REF
M
See
View A
E
(Optional Extra)
E
DIMENSIONS ARE IN INCHES [MM]
View A
Flange Foot Detail
4 equally spaced 7/16” Ø holes
on a 3ӯ B.C.
B
C
K
Pour
Path
G
J
F
AVAILABLE kWn/a
Model Std Option Model Std Option
KLT-20E & KLS-25E 12 n/a KLT-40E 24 15 & 18*
KLT-30E 15 18
* No additional charge for lower kW
KW PHASE
12
15
18
24 3 66.6 63.0 57.7 36.5 33.4 28.9
33 3 91.6 86.6 79.4 50.1 45.9 39.7
NOTE: 60, 80 &100 gal.
Kettles are supplied
CW
with (2) rear
HW
support legs
EC
NOTE:
2” Valve
Closed 5.13 [130]
Open 6.88 [175]
3” Valve
H
Closed 7.88 [200]
Open 10.13 [257]
208V 220V 240V 380V 415V 480V
1 57.7 54.4 50.0 N/A N/A N/A
3 33.3 31.5 28.9 18.2 16.7 14.4
1 72.1 68.2 62.5 N/A N/A N/A
3 41.6 39.4 36.1 22.8 20.9 18.0
1 86.5 81.8 75 N/A N/A N/A
3 50 47.2 43.3 27.3 25 21.7
KLT-60E, KLT-80E & KLT100E
AMPS PER LINE
L
45°
AØ
Tangent Draw-Off (see note)
EC
CW HW
24 33
Figure 1
3
INSTALLATION
Service Connections
STATIONARY TRI-LEG KETTLES
DIMENSIONS
MODEL A B C D E F (2”) F (3”) G (2”) G (3”) H J K L
KLS-20E 21[533] 18[457] 38[965] 25.25[641] 18.5[470] 14.75[375] 15.5[395] 18[457] 17.13[435] 13.38[340] 20.75[527] 60.5[1537] 16.5[419]
KLS-25E 21[533] 21.25[540] 37.25[946] 25.25[641] 18.5[470] 14.75[375] 15.5[394] 14.12[358] 13.13[333] 9.5[241] 17[432] 58.75[1492] 16.5[419]
KLS-30E 24[610] 20[508] 38[965] 28.25[718] 20[508] 16[406] 16.5[419] 15.75[400] 15[381] 11.25[286] 18.88[479] 63.5[1613] 18[457]
KLS-40E 26[660] 22.5[572] 38[965] 30.25[768] 21[533] 17[432] 18[457] 13.5[343] 12.5[318] 8.88[225] 16.38[416] 65[1651] 19.63[498]
KLS-60E 29.5[749] 26[660] 42[1067] 33.75[857] 20.63[524] 18[457] 19.25[489] 13.88[352] 12.88[327] 9.63[244] 17.13[435] 75[1905] 22.88[581]
KLS-80E 33[838] 28[711] 45[1143] 37[940] 22.38[568] 19.5[495] 20.5[521] 14.88[378] 13.88[352] 11.25[286] 18.63[473] 81[2058] 26[660]
KLS-100E 35.5[902] 30[762] 48[1219] 40[1016] 23.63[600] 21.5[546] 22.5[572] 15[381] 14.5[368] 13[330] 20.5[521] 87[2210] 29.13[740]
SERVICE CONNECTIONS
EC Electrical Connection to be as specified on data plate.
HW & CW Hot & Cold Water - 5/8” O.D. Tubing (Optional)
MAXIMUM PRESSURE
All models 50 PSI (345 kPa)
WALL
SAFETY VALVE
EF
2” VALVE
CLOSED 5.13 [130]
OPEN 6.88 [175]
3” VALVE
CLOSED 7.88 [200]
OPEN 10.13 [257]
OPTIONAL FAUCET
ALLOW DIMENSION “D”
ADDITIONAL 3.5” [89]
D
ØA
AIR VENT
OFF
10
9
1
8
2
7
3
6
4
5
ELECTRICAL CHARACTERISTICS
* No additional charge for lower kW
FLANGED FOOT DETAIL
4 EQUALLY SPACED
Ø7/16” [11MM] HOLES
ON 20835” [72MM] B.C.
120Ø
(TYP)
F
AVAILABLE kWn/a
Model Std Option Model Std Option
KLS-20E & KLS-25E 12 n/a KLS-40E 24 15 & 18*
KLS-30E 15 18 KLS-60E, KLS-80E & KLS-100E 24 33
KW PHASE
12
15
18
1 57.7 54.4 50.0 N/A N/A N/A
3 33.3 31.5 28.9 18.2 16.7 14.4
1 72.1 68.2 62.5 N/A N/A N/A
3 41.6 39.4 36.1 22.8 20.9 18.0
1 86.5 81.8 75 N/A N/A N/A
3 50 47.2 43.3 27.3 25 21.7
208V 220V 240V 380V 415V 480V
AMPS PER LINE
24 3 66.6 63.0 57.7 36.5 33.4 28.9
33 3 91.6 86.6 79.4 50.1 45.9 39.7
DIMENSIONS ARE IN INCHES [MM]
SPRING ASSIST
70°
HINGES
ØL
K
BG
2.5 [64]
C
J
INSTALLATION
Figure 2
4
Service Connections
STATIONARY PEDESTAL BASE KETTLES
DIMENSIONS
MODEL A B C D* E F (2”) F(3”) G(2”) G(3”) H J K L
KPS-20E 21 [533] 18 [457] 38 [965]
KPS-25E 21 [533]
KPS-30E 24 [610] 20 [508] 38 [965]
KPS-40E 26 [660]
KPS-60E
KPS-80E 33 [838] 28 [711] 45 [1143] 37 [940]
KPS-100E
* Optional
29.5
[749]
35.5
[902]
20.5
[523]
22.5
[572]
26 [660] 42 [1067]
30 [762] 48 [1219] 40 [1016]
36.75
[933]
38 [965]
25.25
[641]
25.25
[641]
28.25
[718]
30.25
[768]
33.75
[857]
ELECTRICAL CHARACTERISTICS
18.5
[470]
18.5
[470]
20 [508] 16 [406]
21 [533] 17 [432] 18 [457]
20.63
[524]
22.38
[568]
23.63
[600]
14.75
[375]
14.75
[375]
18 [457]
19.5
[495]
21.5
[546]
15.5
[394]
15.5
[394]
16.5
[419]
19.25
[489]
20.5
[521]
22.5
[572]
18 [457]
18 [457]
15.75
[400]
13.5
[343]
13.88
[352]
14.88
[378]
15 [381]
17.13
[435
17.13
[435]
15 [387]
12.5
[318]
12.88
[327]
13.88
[352]
14.5
[368]
13.38
[340]
9.5 [241] 17 [432] 58 [1473]
11.25
[286]
8.88
[225]
9.63
[244]
11.25
[286]
13 [330]
20.75
[527]
18.88
[479]
16.38
[416]
17.13
[435]
18.63
[473]
20.5
[521]
60.5
[1537]
63.5
[1613]
65 [1651]
75 [1905]
81 [2058]
87 [2210]
16.63
[422]
16.5
[419]
16.63
[422]
16.63
[422]
16.63
[422]
19.63
[498]
19.63
[498]
AVAILABLE kWn/a
Model Std Option Model Std Option
KLS-20E &
KLS-25E
KLS-30E 15 18
* No additional charge for lower kW
12 n/a KLS-40E 24 15 & 18*
KLS-60E, KLS-80E
& KLS-100E
24 33
SERVICE CONNECTIONS
EC Electrical Connection to be as specified on data plate.
HW & CW Hot & Cold Water - 5/8” O.D. Tubing (Optional)
MAXIMUM PRESSURE
All models 50 PSI (345 kPa)
DIMENSIONS ARE IN INCHES [MM]
Safety
NOTE:
Relief Valve
E
2” Valve
Closed 5.13 [130]
Open 6.88 [175]
3” Valve
Closed 7.88 [200]
F
See Note
Open 10.13 [257]
Wall
Air Vent
EC
D
H
CW HW
KW PHASE
12
15
18
24 3 66.6 63.0 57.7 36.5 33.4 28.9
33 3 91.6 86.6 79.4 50.1 45.9 39.7
1 57.7 54.4 50.0 N/A N/A N/A
3 33.3 31.5 28.9 18.2 16.7 14.4
1 72.1 68.2 62.5 N/A N/A N/A
3 41.6 39.4 36.1 22.8 20.9 18.0
1 86.5 81.8 75 N/A N/A N/A
3 50 47.2 43.3 27.3 25 21.7
208V 220V 240V 380V 415V 480V
AMPS PER LINE
Pedestal
Detail
Optional Faucet Allow
Dimension “D”
Additional 6 [152]
EC
L
45°
Front
A
K
B
C
4 Holes
J
Ø7/16 [11MM]
Equally Spaced
G
Figure 3
5
INSTALLATION
Installation Instructions
1. Select a location to provide drainage directly below
the tangent draw-o. Allow sucient rear clearance
from wall for kettle cover to lift upright freely and completely without obstructions.
2. Mark hole locations through anged adjustable feet
on KLT-__E models. Remove kettle.
3. Drill holes on marked hole locations, and insert expansion shields to accommodate 5/16” size lag bolts.
4. Reposition kettle. On KLS-__E models level by mak-
ing necessary adjustments on anged feet.
5. Bolt down kettle and seal with Silastic or other equivalent sealing compound. Sealant must be applied not
only to bolt heads but also around anges or pedestal
base making contact with oor surface to fulll NSF
requirements. Wipe o excess sealant immediately.
6. A control box with power supply equivalent to electrical
7. Rating of kettle should be located conveniently nearby.
8. A waterproof electrical connection for power supply to
rear of control housing must be provided.
9. Ground kettle to terminal provided inside control
housing.
10. Turn power ON and check for proper operation.
INSTALLATION
6
Operating & Cleaning Instructions
OPERATION
1. Check kettle pressure gauge that reading indicates
20-25 vacuum for a cold kettle. If vacuum is insuf-
cient, air venting instructions must be followed. If
equipped with draw o valve ensure valve is closed.
2. Place kettle power switch in ON position.
3. Preheat kettle by turning thermostat knob to ‘8’ and
wait until temperature pilot light goes o.
NOTE: Food products with milk or egg base should
be placed into cold kettle and then the cook-
ing operation begun. Avoid sudden contact
of these food products to hot kettle bowl surface since caking/adhering will occur.
4. Place food product into kettle bowl. Close kettle cover.
5. Adjust thermostat knob to temperature cooking mode.
Setting of 6-7 will provide simmer and 8-10 low to rolling boil.
6. Turn both kettle power switch and thermostat knob
OFF when cooking has been completed.
7. Remove food product by ladling out of kettle bowl or
by opening draw-o valve and pouring into a suitable
container.
WARNING
DRAW OFF VALVE HAS A VUCANIZED RUBBER COATED STEAM FOR BETTER SEALING.
DO NOT OVERTIGHTEN. THIS MAY CAUSE
THE RUBBER TO PULL AWAY FROM STEAM
AND PERMANENTLY DAMAGE IT.
CLEANING
Your kettle should be cleaned immediately after each use
to prevent food residue from drying and adhering too kettle bowl and valve surfaces.
1. Turn power supply OFF to kettle
2. Rinse inside of kettle thoroughly. Drain kettle by tilt-
ing or if equipped wit-h drain valve, open valve and
remove all food particles. Close drain valve.
3. Using nylon brush. clean kettle with a mild detergent
and warm water rinse. Never use steel wool or scouring powder as they will scratch stainless steel. Food
adhering excessively to bowl surface may be loosened by allowing water to soak in a bowl at a low
temperature setting.
4. Open the draw-o to allow soap and water solution
to drain.
5. By hand, turn large hex nut on draw-o valve counter
clockwise until completely disengaged from thread.
Grasp valve knob and pullout valve steam and disc
slowly.
6. Avoid contact of valve disc with hard surfaces since
damage to disc may occur and result in valve leakage. Wash the valve stem, disc and handles. Insert
nylon brush with detergent into interior of valve body
and tangent draw-o tube and brush vigorously.
7. Replace valve stem assembly and engage hex nut
fully by hand. Flush kettle with clean warm water and
leave valve open when kettle is not in use.
8. Wipe down exterior of kettle with clean damp cloth.
WARNING
It is NOT RECOMMENDED to use cleaning
agents that are corrosive.
Use of cleaning agents that contain chloride,
acids or salts are corrosive and may cause
pitting and corrosion when used over a period
of time; this will reduce the life of the appliance.
Should pitting or corrosion occur this is not
covered by warranty.
Follow the recommended cleaning instructions Use detergent, warm water and rinse
thoroughly.
NEVER SPRAY WATER INTO ELECTRIC CONTROLS.
7
OPERATION
Loading...