Blodgett KLS-E User Manual

HV-50
INSTALLATION - OPERATION - MAINTENANCE
BLODGETT OVEN COMPANY
www.blodgett.com
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone: (802) 658-6600 Fax: (802) 864-0183
PN 52944 Rev K (8/14)
© 2014 - G.S. Blodgett Corporation
Your Service Agency’s Address:
Serial number
Oven installed by
Installation checked by
IMPORTANT
TABLE OF CONTENTS
WARNING: Improper installa­tion, adjustment, alternation, service or maintenance can cause property damage, in­jury or death. Read the instl­lation, operation and mainte­nance instructions thoroughly before installing or servicing this equipment.
FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors or liq­uids in the vicinity of this or any other appliance.
The information contained in this manual is important for the prop­er installation, use, and mainte­nance of this oven. Adherence to these procedures and instruc­tions will result in satisfactory baking results and long, trou­ble free service. Please read this manual carefully and retain it for future reference.
INSTALLATION
Oven Description ........................................................ 2
Utility Connections - Standards and Codes ................................. 3
Oven Location and Ventilation ............................................. 4
Oven Assembly to Stand .................................................. 5
Stacking ................................................................ 7
Plumbing Connections .................................................... 8
Electrical Connections .................................................... 9
OPERATION
Standard Control ........................................................ 10
MenuSelect™ Control ................................................... 12
SmartTouch Touchscreen Control ......................................... 17
MAINTENANCE
Spray Bottle Operating Procedure ........................................ 31
Cleaning and Preventive Maintenance .................................... 32
ERRORS: Descriptive, typo­graphic or pictorial errors are subject to correction. Speci­cations are subject to change without notice.
Installation
Oven Description
ABOUT THE HYDROVECTION
Blodgett Hydrovection ovens are quality produced using high-grade stainless steel with rst class workmanship.
The multiple speed fan, which is guarded against acci-
dental nger contact, is driven by a quiet and powerful
motor. The condenser draws out excess moisture from the appliance. Condensation and waste water, which re­sult during hydro cooking and cleaning, are continuously drained.
The use of high quality insulation impedes excessive heat
radiation and saves energy.
The Hydrovection has an 11” high stand for double stack units and a 29” high stand for single ovens.
PLUMBING SPECIFICATIONS
WATER
Water pressure 30 PSI (207 kPa) minimum
50 PSI (345 kPa) maximum Water connection 3/4” garden hose - Cold water only Water pressure regulator setting Preset to 30 PSI (207 kPa) Minimum requirements TDS: 40-125 ppm
Hardness: 35-100 ppm
Chlorides: <25 ppm
Silica: <13 ppm
Chlorine: 0 ppm
pH: 7.0-8.5
DRAINAGE
Drain type Atmospheric Vented Drain Drain connection 1” NPT Male Maximum water drain temperature 140ºF (60ºC)
The practical oven door, with viewing window, have a wide swing radius and handle which can be operated eas­ily, even with wet or greasy hands.
Ease of operation is guaranteed through the simple ar­rangement of the controls. Graphic symbols make the appliance easy for even inexperienced kitchen staff to operate. A third function, the Cool Down mode, allows the oven cavity to cool down rapidly with the door opened.
Cleaning is kept to a minimum. The interior is sprayed with a self-acting cleaning solution which interacts with humidity to easily remove crusts and stains. The oven is designed for easy care and is welded water tight so that the internal cooking cavity may be rinsed with a hose after the cleaning process.
ELECTRICAL RATINGS
VOLTAGE
208 60 13 1 62 62 3/4 HP, 208-240V, 3 phase, 2.6 amps 208 60 13 3 38 38 34 3/4 HP, 208-240V, 3 phase, 2.6 amps 240 60 13 1 53 53 3/4 HP, 208-240V, 3 phase, 2.6 amps 240 60 13 3 31 31 29 3/4 HP, 208-240V, 3 phase, 2.6 amps
HZ
KW
PHASE
MAX LOAD (AMPS)
L1 L2 L2
2
MOTOR
Installation
Utility Connections - Standards and Codes
THE INSTALLATION INSTRUCTIONS CONTAINED HEREIN ARE FOR THE USE OF QUALIFIED INSTAL­LATION AND SERVICE PERSONNEL ONLY. INSTAL­LATION OR SERVICE BY OTHER THAN QUALIFIED PERSONNEL MAY RESULT IN DAMAGE TO THE OVEN AND/OR INJURY TO THE OPERATOR.
Qualied installation personnel are individuals, a rm,
a corporation, or a company which either in person or through a representative are engaged in, and responsible for:
the installation or replacement of gas piping and the connection, installation, repair or servicing of equip-
ment.
the installation of electrical wiring from the electric meter, main control box or service outlet to the elec­tric appliance.
Qualied installation personnel must be experienced in such work, familiar with all precautions required, and have complied with all requirements of state or local authorities
having jurisdiction.
U.S. and Canadian installations
The installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1, as applicable.
Installation must conform with local codes, or in the ab­sence of local codes, with the National Electrical Code, ANSI/NFPA 70-Latest Edition and/or Canadian National Electric Code C22.1 as applicable.
Appliance is to be installed with backow prevention in
accordance with applicable federal, province and local codes.
Australia and general export installations
Instllation must conform with Local and National instal-
lation standards. Local installation codes and/or require­ments may vary. If you have any questions regarding the
proper installation and/or operation of your Blodgett oven, please contact your local distributor. If you do not have a local distributor, please call the Blodgett Oven Company at 0011-802-658-6600.
3
Installation
Oven Location and Ventilation
OWNER’S RESPONSIBILITIES
Installation responsibilities prior to service startup inspection
You are entitled to a free start-up inspection service by our factory ASAP. Before a factory representative arrives to perform a startup procedure, the owner must already
have satised the following requirements.
1. Oven(s) are uncrated, stacked (if applies) and put in place.
NOTE: Please refer to Stacking.
Maximum shelf loading - 60 lbs (27.3 Kg)
OVEN LOCATION
The well planned and proper placement of your oven will result in long term operator convenience and satisfactory performance.
Certain minimum clearances must be maintained be­tween the oven and any combustible or non-combustible construction. See the table below.
In addition, the following clearances are recommended for servicing.
Oven body sides - 12” (30cm)
Oven body back - 12” (30cm)
OVEN
MODEL
HV-50E 0” (0mm) 0” (0mm) 0” (0mm)
NOTE: Blodgett recommends 4” clearance from any heat
source on the control panel side of the oven, an optional heat shield should be considered.
MINIMUM REQUIRED CLEARANCES
Right Side Left Side Back
VENTILATION
The necessity for a properly designed and installed venti­lation system cannot be over emphasized. The ventilation system will allow the unit to function properly while remov­ing unwanted vapors and products of combustion from the operating area.
The appliance must be vented with a properly designed mechanically driven exhaust hood. The hood should be sized to completely cover the equipment plus an over­hang of at least 6” (15 cm) on all sides not adjacent to a wall. The capacity of the hood should be sized appropri-
ately and provisions made for adequate makeup air.
WARNING!!
Failure to properly vent the oven can be haz­ardous to the health of the operator; and will result in operational problems, unsatisfactory baking, and possible damage to the equip­ment. Damage sustained as a direct result of improper ventilation will not be covered by the Manufacturer’s warranty.
When installed in the Commonwealth of Massachusetts, this appliance must be interlocked with the hood exhaust system so that the appliance may be operated only when the hood exhaust system is running.
U.S. and Canadian Installations
Refer to your local ventilation codes. In the absence of local codes, refer to the National ventilation code titled, “Standard for the Installation of Equipment for the Remov­al of Smoke and Grease Laden Vapors from Commercial
Cooking Equipment”, NFPA-96- Latest Edition.
General Export Installations
Installation must conform with Local and National instal-
lation standards. Local installation codes and/or require­ments may vary. If you have any questions regarding the
proper installation and/or operation of your unit, please contact your local distributor. If you do not have a local distributor, please call Blodgett at 0011-802-658-6600.
4
Installation
Oven Assembly to Stand
NOTE: The oven weighs approximately 350 lbs, we rec-
ommend using either a fork truck or genie lift to raise the oven.
1. Remove the bolts securing the oven shipping brack­ets to the pallet.
2. Open the oven door. Remove the side racks and baf-
e from inside the oven cavity.
3. Cut a piece of cardboard 18” (457 mm) x 26” (660 mm) and place in the oven cavity above the elements. This will protect the oven from the forks of the forklift.
4. Adjust the forks on the lift to less than 16” (406 mm)
apart so they will t between the elements and the
right side of the oven cavity.
7. Position the stand below the oven. Be sure the sup­port arms on the stand are on the right side when
facing the front of the oven. Place the oven ush with
the front of the stand and lower into place.
Figure 2
8. Attach the oven to the stand using the bolts removed in STEP 6.
Figure 1
5. Raise the oven to above the height of the stand.
6. Remove the shipping brackets from the bottom of the oven. Save the bolts to use in STEP 8.
Figure 3
5
Installation
Oven Assembly to Stand
OVEN LEVELING
1. Place a level on top of the oven. Loosen the set screws on the side of each caster. Turn the adjust­ment collar clockwise to raise and counter clockwise to lower the oven.
2. When the oven is level, tighten the casters by turning the two set screws on the side of each caster assem­bly.
Figure 4
6
WARNING!!
Stacking should be performed by qualied
installation personnel only. The ovens are heavy. Take care to use proper tools and tech­niques when lifting and stacking units.
Installation
Stacking
1. Attach the stand to the bottom oven.
2. Place the top oven on the bottom oven. Be sure all
four sides are ush.
3. Bolt the two ovens together on the rack using two stacking straps.
Strap
SEE VIEW A
VIEW A
Figure 5
7
Installation
Plumbing Connections
WATER CONNECTION
NOTE: Must use COLD WATER ONLY.
Connect the appliance to quality water via a pressure
hose with 3/4” GHT (19mm) couplings. See Figure 6 for connections. A shut off valve is to be provided adjacent to the oven.
WARNING!!
Operating the appliance without the water reg­ulator installed will invalidate your warranty.
This product must be installed by a licensed Plumber or Gas Fitter when installed within the Commonwealth of Massachusetts.
Drain
Connection
Electrical
Connection
DRAIN CONNECTION
The drain should be run to an open oor drain avoiding exible hose that could sag and allow trapped water to
accumulate. The drain hose should not be submerged in water. if the drain is submerged, the oven will not drain properly. The customer must supply the piping from the oven to the drain.
Specic water/drain connection for City of Los Angeles
1. Each drain line from the appliance shall be routed
without dips or sags to terminate above the ood level
rim of an approved indirect waste receptor.
2. The appliance shall be installed in accordance with the manufacturer’s printed instructions and the LAPC and LAMC, 1999 editions.
3. A backow protection device may be required by lo­cal codes. If so, install on the potable water system directly ahead of the appliance. The backow protec­tion device shall be any of the following: an approved pressure type vacuum breaker installed at least 12” above the highest point of use, a double check valve
backow preventer or a reduced pressure principal backow preventer.
Water Connection - Filtered Water highly recommended
Figure 6
8
All Models
NOTE: Electrical connections must be performed by a
qualied installer only.
Before making any electrical connections to these appli-
ances, check that the power supply is adequate for the voltage, amperage, and phase requirements stated on
the rating name plate mounted on the appliance.
The circuit breaker that is used to provide power to this appliance must have a minimum of .076” (3mm) contact spacing. The circuit breaker must meet all Local and Na­tional installation standards.
All appliances must be installed in accordance with Local or National Electrical codes.
A wiring schematic is located on the inside of the remove­able side panel.
NOTE: Disconnect the power supply to the appliance be-
fore servicing.
Installation
Electrical Connections
WARNING!!
Improper installation may invalidate your war­ranty.
A strain relief for the power supply cord is provided. The installer must supply a cord that meets all Local and Na­tional installation standards.
WARNING!!
If the supply cord is damaged, it must be re­placed by a special cord or assembly available from the manufacturer or its service agent.
9
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