Blodgett KLS-DS User Manual

KLS-DS and KPS-DS Series

DIRECT STEAM TRI-LEG STATIONARY KETTLE AND

DIRECT STEAM PEDESTAL STATIONARY KETTLE

INSTALLATION – OPERATION – MAINTENANCE

BLODGETT OVEN COMPANY

www.blodgett.com

44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone [phone] Fax: [phone]

S00055 Rev B (10/04)

1

IMPORTANT NOTES FOR INSTALLATION AND OPERATION

It is recommended that this manual be read thoroughly and that all instructions be followed
carefully.

This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.

WARNING: Improper installation, operation, adjustment, alteration,
service or maintenance can cause property damage, injury or death.
Read the installation, operating and maintenance instructions
thoroughly before installing, operating or servicing this equipment.

This manual should be retained for future reference.

2

TABLE OF CONTENTS

DESCRIPTION PAGE

1.0 Installation and Service Connections 4

2.0 Installation Instructions 6

3.0 Introduction 7

4.0 Operating Instructions 8

5.0 Cleaning Procedures 9

6.0 Troubleshooting Maintenance 12

3

1.0 SERVICE CONNECTIONS – KLS-DS

- Steam supply: 3/4" IPS

S

- Condensate return: 1/2" IPS

R

DIMENSIONS

MODEL

KLS-20DS

KLS-30DS

KLS-40DS

KLS-60DS

KLS-80DS

KLS-100DS

* Pressure reducing valve is required if incoming pressure exceeds 50 PSI(345 kPa).

CAPACITY

20 U.S. gal.

76 litres

30 U.S. gal.

114 litre s

40 U.S. gal.

152 litres

60 U.S. gal.

227 litres

80 U.S. gal.

303 litres

100 U.S. gal.

379 litres

inches

mm

inches

mm

inches

mm

inches

mm

inches

mm

inches

mm

°

5

4

A

21

533

24

610

26

660

29.5
749

33

838

35.5
902

WALL

18

457

20

508

22.5
572

26

660

28

711

30

762

C

B

37

940

37

940

37

940

40.5

1029

42.5

1080

44.5

1130

E

16

406

17.5
445

18.5
470

17.75
451

19.5
495

20.75
527

F(2")

12.75
324

13.5
343

14.25
362

15.5
394

17.5
445

17

432

D

22.75
578

25.88
657

27.88
708

31.38
797

34.75
883

37.25
946

DIMENSIONS ARE IN INCHES [MM].

G(2")

F(3")

17

14

432

356 419

387

419

438

489

489

15

381

12.5
318

12.5
318

10.5
267

12.5
318

15.25

16.5

17.25

19.25

19.25

G(3")

16.5

14.5
368

12

305

12

305

10

254

12

305

H

25.88
657

26.88
683

23.88
606

24.69
627

23.88
606

26.63
676

59.75
1518

62.88
1597

64.88
1648

72.88
1851

75.25
1911

81.75
2076

J

K

17.5
445

20.5
521

22.5
572

25.75
654

29.25
743

31.75
806

SAFETY RELIEF

VALV E

2" VALVE:
CLOSED 5.13 [130]
OPENED 6.88 [175]

3” VALVE:
CLOSED 7.88 [200]
OPENED 10.13 [257]

OPTIONAL FAUCET
ALLOW DIMENSION “D”
ADDITIONAL 6 [152]

120 TYP

°

FLANGED FOOT DETAIL

4

S

EQUALLY SPACED

7/16" [11mm] HOLES

Ø
ON 3 [76] B.C.

SPRING ASSIST
HINGES ON 60, 80
AND 100 GALLON
KETTLES

2-1/2" ON SPRING
ASSIST HINGES

7" ON YOKE TYPE
HINGES

R

(STANDARD ON 20-40
GALLON KETTLES)

C

L

F E

D

A

S

3.5 [89]

S

B

FRONT

C

K

Ø

J

H

G

4