Blodgett CB-G SERIES User Manual

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CB-G SERIES

GAS STEAM BOILER CABINETS

INSTALLATION – OPERATION MAINTENANCE

BLODGETT OVEN COMPANY

www.blodgett.com

44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone: (802) 658-6600 Fax: (802) 864-0183

1

S00043 Rev A (5/04)

IMPORTANT NOTES FOR INSTALLATION AND OPERATION

It is recommended that this manual be read thoroughly and that all instructions be followed carefully. This manual should be retained for future reference.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

PURCHASER: Instructions to be followed in the event that the operator of this appliance smells gas must be posted in a prominent location. This information shall be obtained by consulting the local gas supplier.

Do not attempt to operate this unit in the event of a power failure.

Keep the appliance area free and clear from combustibles.

Do not obstruct the flow of combustion and ventilation air.

Adequate clearances must be maintained for servicing and proper operation.

WARNING: Improper installation, operation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing, operating or servicing this equipment.

NOTICE: Contact the factory, the factory representative or local service company to perform maintenance and repairs.

WARNING

DISCONNECT UNIT FROM POWER SUPPLY BEFORE CLEANING OR SERVICING APPLIANCE.

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TABLE OF CONTENTS

 

DESCRIPTION

PAGE

Service Connections

4

1.0

Installation Instructions

5

2.0

Service Connections

8

3.0

Operation Instructions

10

4.0

Operation Instructions for CSD1 Equipped Units

13

5.0

Periodic Maintenance

16

6.0

Adjustments

19

7.0

Troubleshooting

20

3

SERVICE CONNECTIONS

Unless otherwise specified, Field Wire Electrical Connection to be 120 Volts, 60 Hertz single phase with grounding wire.

DRAIN: 2"IPS piped to open floor drain. No Solid Connection.

COLD WATER: 3/8" O.D. tubing at 25-50 PSI(170-345 kPa)

GAS CONNECTION: 3/4"IPS supply line required. Natural Gas : min.7" (178mm) Water Column. Propane : min.11" (279mm) Water Column.

S STEAM TAKE-OFF: 3/4"IPS.

WATER QUALITY STATEMENT

Water quality is the major factor affecting the performance of your appliance. If you are unsure of water quality, consult a local water treatment specialist and have the water analyzed. Your water supply must be within these general guidelines:

Total dissolved solids

Less than 60 PPM

Total alkalinity

Less than 20 PPM

Silica

Less than 13 PPM

Chlorine

Less than 1.5 PPM

pH Factor

7.0-8.5

Water which fails to meet these standards should be treated by installation of a water conditioner.

FAILURE OR MALFUNCTION OF THIS APPLIANCE DUE TO POOR WATER QUALITY IS NOT COVERED UNDER WARRANTY.

 

 

 

 

 

 

DIMENSIONS

 

 

 

 

 

 

 

MODEL

BTU/HR

UNITS

A

B

C

D

E

F

G

H

J

K

L

M

CB24-140G

140,000

 

8.75

5.75

13.5

24

5.75

3.5

5

11

4.75

2.5

3

12.5

CB24-200G

200,000

inches

222

146

343

610

146

89

127

279

121

64

76

318

CB36-140G

200,000

 

 

 

 

 

 

 

 

 

 

 

 

mm

 

 

 

 

8

 

6

 

6.75

 

 

6

CB36-200G

250,000

 

 

 

 

 

 

 

 

 

 

 

 

 

203

 

152

 

171

 

 

152

CB36-250G

 

 

 

 

 

 

 

 

 

300,000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CB36-300G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E

S

 

 

 

 

 

 

 

 

 

 

 

 

 

J

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L

 

 

 

 

 

 

 

 

 

 

 

 

 

G K

 

 

 

 

 

 

 

 

 

 

 

 

 

H

 

 

 

 

 

 

 

 

S

 

 

 

 

[1397]

 

 

 

 

 

 

 

 

 

 

 

 

 

55

 

 

 

 

 

 

[838]

 

 

 

 

 

 

 

 

 

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

33

 

 

 

 

 

 

6 [152]

 

 

 

 

 

 

 

D

 

 

 

 

 

28 [711]

 

 

 

 

 

 

 

C M

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CB24-140G AND CB24-200G

 

24 [610]

 

 

 

 

 

 

 

 

CB36-140G, CB36-200G,CB36-250 AND CB36-300G

 

36 [914]

 

 

DIMENSIONS ARE IN INCHES [MM]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

GENERAL

The gas boiler is designed to ASME Code and approved as a steam heating boiler restricted to operation at pressure not to exceed 15 psi. The gas boiler may be in a 24" cabinet base rated at 140,000 or 200,000 BTU, 36" cabinet base rated at 200,000, 250,000 or 300,000 BTU, operational on Natural or Propane gas. Boilers may have optional electronic ignition and CSD1 controls.

1.0 INSTALLATION INSTRUCTIONS

UNPACKING

Immediately after unpacking, check for possible shipping damage. If the appliance is found to be damaged, save the packaging material and contact the carrier within 15 days of delivery.

Before installing, verify that the gas (natural or propane), the elevation from sea level and the electrical supply agree with the specification on the data plate. NOTE: If this appliance is being installed above 2000 feet altitude, contact your authorized service office to assure that the proper orifice size for your elevation has been installed.

LOCATION

The installation location must be kept free and clear of combustibles. Do not obstruct the flow of combustion and ventilation air. Clearance from combustible construction must be a minimum of 3 inches from the sides and 6 inches from the back. The appliance should be installed on a noncombustible floor. Provide adequate clearances for cleaning, maintenance, service and proper operation.

Sufficient air should be allowed to enter the room to compensate for the amount of air removed by any ventilating system and for combustion of the gas burners. Do not obstruct the air flow into and around the appliance. Do not obstruct the flow of flue gases from the flue duct located at the rear and above the cabinet. Position the appliance in its final location. Check that there are sufficient clearances to service the controls, for door swings, etc., so there will be no problem in making the required supply and drain connections.

Allow enough space between any other piece of equipment or a wall for service access. Service on the cabinet base may require access to the left and/or right side panels.

5

LEVELING AND ANCHORING THE CABINET

1.Place appliance in the installation position.

2.Place a carpenter’s level on top of the appliance and turn the adjustable feet to level side-to-side and front-to-back.

3.Mark hole locations on the floor through the anchoring holes provided in the rear flanged adjustable feet.

4.Remove appliance from installation position and drill holes in locations marked on the floor. Insert proper anchoring devices (not supplied).

5.Place appliance back in the installation position.

6.Place carpenter’s level on top of appliance and re-level side-to-side and front-to- back.

7.Bolt and anchor appliance securely to the floor.

8.Seal bolts and flanged feet with Silastic or equivalent compound.

INSTALLATION CODES AND STANDARDS

The boiler must be installed in accordance with:

Gas installation to conform to local codes, or in absence of local codes, with the National Fuel Gas Code - ANSI Z223.1/NFPA 54. In Canada installation to be in accordance with CSA B149.1 Natural Gas and Propane Installation Code.

1.The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of ½ psig (3.5 kPa).

2.The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psig (3.5 kPa).

Electrical grounding must be provided in accordance with local codes, or in the absence of local codes, with the National Electrical Code ANSI/NFPA 70. In Canada, installation must be in accordance with the Canadian Electrical Code CSA C22.2.

6

WARNING: ELECTRICAL GROUNDING INSTRUCTIONS

This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug. (120V units only).

WIRING DIAGRAM FOR APPLIANCE IS LOCATED INSIDE CABINET DOOR.

EXHAUST FANS AND CANOPIES:

Canopies are set over ranges, ovens, kettles, etc., for ventilation purposes. It is recommended that a canopy extend 6 inches past the appliance and be located 6 feet 6 inches from the floor. Filters should be installed at an angle of 45 degrees or more with the horizontal. This position prevents dripping of grease and facilitates collecting the run-off grease in a drip pan, usually installed with the filter. A strong exhaust fan tends to create a vacuum in the room and may interfere with burner performance or may extinguish pilot flames. Makeup air openings approximately equal to the fan area will relieve such vacuum. In case of unsatisfactory performance on an appliance, check with the exhaust fan in the “OFF” position.

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