Blodgett CB24D-10K Installation Manual

DIRECT STEAM KETTLES MOUNTED ON
CABINET BASES
INSTALLATION – OPERATION – MAINTENANCE
BLODGETT OVEN COMPANY
www.blodgett.com
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone: (802) 658-6600 Fax: (802) 864-0183
S00100 Rev A (1/07)
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IMPORTANT NOTES FOR INSTALLATION AND OPERATION
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
WARNING: Improper installation, operation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing, operating or servicing this equipment.
Intended for commercial use only. Not for household use.
NOTICE: Contact the factory, the factory representative or local service
company to perform maintenance and repairs.
This manual should be retained for future reference.
It is recommended that this manual be read thoroughly and that all instructions be followed carefully.
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TABLE OF CONTENTS
DESCRIPTION PAGE
IMPORTANT NOTES FOR INSTALLATION AND OPERATION .......................... 2
1.0 Introduction .......................................................................................................... 4
2.0 Service Connection ............................................................................................ 5
3.0 Installation Instructions ...................................................................................... 9
4.0 Operating Procedures ...................................................................................... 10
5.0 Cleaning Procedures ....................................................................................... 10
6.0 Preventive Maintenance .................................................................................. 12
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1.0 INTRODUCTION
DESCRIPTION
All direct connected steam jacketed kettles pertaining to this manual are direct steam operated pressure vessels of a double-wall stainless steel construction forming a steam chamber (jacket) enveloping the lower two thirds of the kettle bowl surface. All kettles are tilting and counter top mounted in fixed positions on legs.
CAPACITIES All models are suffixed with either –6, or –10 to indicate the capacity of that kettle in US
gallons.
FUNCTIONING MODE Direct connected steam jacketed kettles consist of a stainless steel bowl and a stainless
steel jacket which envelopes two thirds of the lower surface of the bowl thus forming a sealed pressure vessel (chamber) into which steam is introduced by means of a manual control valve.
The kettle bowl is the container for the food product which ideally should be of a liquid or semi-liquid consistency to achieve complete contact with the bowl surface and thus fully absorb the heat transmitted through that surface.
The temperatures required for the cooking process to function adequately must be greater than the boiling point of the liquid food product. Further, the greater the steam pressure used, the higher the temperature and consequently the quicker the cooking process. For example, steam pressurized at 30 p.s.i. attains a temperature of 274 degrees Fahrenheit (135 degrees Celsius).
In the initial stages of the cooking process when the steam comes in contact with the cold kettle bowl surface it condenses and forms considerable amounts of water. A thermostatic steam trap should be plumbed to the exit end of the kettle jacket. This trap is a mechanical device that closes on high temperatures and opens when the temperature drops thus allowing the water formed from condensate to exhaust but retain steam under pressure.
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