Blodgett BCP, BCM Part Manual

BCP & BCM
COMBI OVENS
REPLACEMENT PARTS LIST
EFFECTIVE FEBRUARY 9, 2012
The Company reserves the right to make substitution in the event that items specied are not available.
ERRORS: Descriptive and/or typographic errors are subject to correction.
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone: (802) 658-6600 Fax: (802) 860-3732
BLODGETT OVEN COMPANY
www.blodgett.com
P/N 60870 Rev A
SERIAL NUMBER LOCATION / KEY:
IMPORTANT: When ordering parts, please provide the model,
voltage or gas type and serial number of the oven. The identication plate is located on the right side of the oven.
SERIAL NUMBER IDENTIFICATION CODE:
ELECTRIC MODELS
W/STEAM GENERATOR
61E - AL
101E - AM
102E - AN
202E - AR
SERIAL NUMBER EXAMPLE
THE FOLLOWING EXAMPLE IS FOR A BCP-101E OR BCM-101E
BOILERLESS
ELECTRIC MODELS
61E - AO
101E - AV
102E - AY
202E - AZ
0612 AM 1820112
06/12 = MONTH & YEAR
BOILERLESS
GAS MODELS
61G - AS
101G - AT
102G - AU
202G - AW
AM = LETTER CODE FOR MODEL NAME
1820101 = FACTORY SEQUENCE
TO OBTAIN LITERATURE:
Email: literature@blodgett.com
or visit
www.blodgett.com
FEBRUARY 9, 2012 2 BCP & BCM COMBI OVENS
TABLE OF CONTENTS
DOORS ...............................................................................4
DOOR GLASS ........................................................................ 6
SENSOR FOR RIGHT & LEFT HINGED OVEN DOOR ................................... 7
DOOR HANDLE .......................................................................8
DRIP SLIDE ...........................................................................9
DRIP TRAY .......................................................................... 10
EXTERIOR PANELS ................................................................. 12
REAR PANEL - PASSTHROUGH OVENS .............................................. 13
MOTOR & ELEMENTS ............................................................... 14
FILTER HOUSING ................................................................... 16
INTERIOR LIGHTS ................................................................... 18
DAMPER WITH MOTOR EXHAUST ................................................... 19
BCM CONTROL ..................................................................... 20
BCP CONTROL ...................................................................... 21
CORE TEMPERATURE PROBE ....................................................... 22
DELIMING ........................................................................... 23
STEAM GENERATOR ................................................................ 24
ELECTRICAL COMPONENTS ........................................................ 28
HEAT EXCHANGER .................................................................. 30
GAS COMPONENTS ................................................................. 31
DRAFT HOOD & TOP PANEL ......................................................... 32
SOLENOID VALVES & WATER INLET ................................................. 33
HANDSHOWER ..................................................................... 34
COMBIWASH ........................................................................ 35
OPTIONAL CONDENSATE HOOD .................................................... 40
OPTIONAL FAT SEPARATOR ......................................................... 43
STACKING KITS ..................................................................... 44
FEBRUARY 9, 2012 3 BCP & BCM COMBI OVENS
OVEN DOORS
FOR MODELS 61, 101 AND 201
8
6
10
1
11
15
12
9
2
16
4
3
13
22
15
13
14
9
3
6
1
2
20
8
18
15
22
17
7
14
5
LEFT HAND DOOR RIGHT HAND DOOR
Ref. Part No. No. Description
1 60000 Bushing 2 60001 Washer for hinge 3 60044 Screw FHR M5 x 10 4 60052 Screw M5 x 10 5 60055 Screw, set M6 x 20 6 60056 Screw M6 x 20 7 60089 Washer, spring 6mm 8 60098 Spring for hinge 9 60174 Cover plate 10 60176 Hinge bushing, top, LH 11 60177 Hinge bushing, bottom, LH 12 60178 Bush for hinge, LH 13 60181 Cover for hinge, LH 14 60182 Cover for hinge, RH
4
21
7
5
Ref. Part No. No. Description
15 60185 Stopper, rubber 16 60421 Hinge top/bottom, LH 17 60177 Hinge bushing, bottom, RH 18 60179 Hinge bushing, top, RH 19 60180 Bushing for hinge, RH 20 60434 Hinge upper RH 21 60435 Hinge lower RH 22 60439 Oven door, size 61 oven 22 60460 Oven door, size 61 passthrough oven 22 60436 Oven door, size 101 oven 22 60459 Oven door, size 101 passthrough oven 22 60444 Oven door, size 102 oven 22 60458 Oven door, size 202 oven
19
FEBRUARY 9, 2012 4 BCP & BCM COMBI OVENS
OVEN DOORS
FOR MODEL 202 ROLL-IN OVENS
8
18
12
17
11
2
6
10
1
15
19
3
5
16
17
11
2
6
8
18
1
10
13
20
3
5
13
14
9
4
7
LEFT HAND DOOR RIGHT HAND DOOR
Ref. Part No. No. Description
1 60000 Bushing 2 60001 Washer for hinge
3 60871 Prole for oven door
4 60044 Screw M5 x 10 5 60046 Screw FRH M5 x 12 6 60052 Screw M5 x 10 7 60055 Screw, set M6 x 20 8 60056 Screw M6 x 20 9 60089 Washer, spring 6mm 10 60098 Spring for hinge
16
14
15
4
9
7
Ref. Part No. No. Description
11 60174 Cover plate 12 60177 Hinge bushing, bottom 13 60179 Hinge bushing, top, RH 14 60180 Bushing for hinge, RH 15 60181 Cover for hinge, LH 16 60182 Cover for hinge, RH 17 60185 Stopper, rubber 18 60434 Hinge upper RH 19 60435 Hinge lower RH
12
19
FEBRUARY 9, 2012 5 BCP & BCM COMBI OVENS
DOOR GLASS
8
4
5
6
7
2
10
1
3
EXTERIOR VIEW
Ref. Part No. No. Description
1 60036 Screw PH 2.5 x 4.5 2 60081 Rubber washer Ø14/Ø7x5mm 3 60186 Plastic screw for exterior glass 4 60190 Insert for handle 5 60501 Glass exterior, assy black, size 61 ovens 5 60499 Glass exterior, assy black, size 101 ovens 5 60502 Glass exterior, assy black, size 201 ovens 5 60504 Glass exterior, assy black, size 202 ovens 6 16470 Blodgett nameplate 7 60056 Screw M6 x 20
9
INTERIOR VIEW
Ref. Part No. No. Description
8 60165 Door seal, size 61 ovens 8 60167 Door seal, size 101 ovens 8 60168 Door seal, size 201 ovens 8 60872 Door seal, size 202 ovens 9 60191 Hinge bracket 10 60467 Glass interior complete, size 61 ovens 10 60466 Glass interior complete, size 101 ovens 10 60480 Glass interior complete, size 102 ovens 10 60496 Glass interior complete, size 202 ovens
FEBRUARY 9, 2012 6 BCP & BCM COMBI OVENS
SENSOR FOR RIGHT & LEFT HINGED OVEN DOOR
3
2
1
Ref. Part No. No. Description
1 60051 Screw, M5 x 6 2 60574 Sensor for pass through door 3 60575 Sensor for door
FEBRUARY 9, 2012 7 BCP & BCM COMBI OVENS
DOOR HANDLE
13
12
10
8
9
5
1
2
4
3
6
7
11
15
14
Ref. Part No. No. Description
1 60045 Screw, set M5 x 12 2 60059 Screw M6 x 20 Inset 3 60084 Washer 5mm 4 60085 Washer, spring 5mm5 5 60422 Spring for closing device 6 60423 Mounting bracket for catch 7 60424 Catch 2-step VCII 8 60425 Housing for handle 9 60426 Spring retainer 10 60427 Cylinder for handle 11 60852 Spring for handle 12 60432 0-ring Ø25x2 NBR 13 60873 Handle 14 60500 Handle assy. MIDD 15 60823 Catch 2-step VCII assy LH 15 60850 Catch 2-step VCII assy RH
FEBRUARY 9, 2012 8 BCP & BCM COMBI OVENS
1
DRIP SLIDE
1
DRIP SLIDE
STANDARD OVENS
8
3
6
7
5
DRIP SLIDE
PASSTHROUGH OVENS
8
3
6
7
5
4
2
Ref. Part No. No. Description
1 60044 Screw M5 x 10 2 60068 Nut M3 3 60070 Spacer 4 60086 Washer 3mm 5 60105 Spring 6 60142 Rubber plug Ø9.1 7 60175 Spring for drip slide 7 60184 Spring for drip slide, PassThrough 8 60438 Drip slide 1/1 8 60445 Drip slide 2/1 8 60497 Drip slide 1/1 assy 8 60498 Drip slide 1/1 PassThrough assy
4
2
FEBRUARY 9, 2012 9 BCP & BCM COMBI OVENS
DRIP TRAY
STANDARD OVENS
11
1
9
7
4
6
8
14
5
13
2
10
3
12
Ref. Part No. No. Description
1 60004 Spring for drip tray 2 60008 Hose clamp for drip pan 3 60020 Drain with 1 branch 4 60021 Nozzle complete 5 60044 Screw M5 x 10 6 60058 Screw, set M5 x 25 7 60065 Plug 3/8" inside hexagon 8 60084 Washer 5mm 9 60094 Cable clamp Ø17.8 10 60334 Condensing Sensor 11 60463 Drip tray 1/1 GN 12 60465 Drip tray 1/1 GN P/T 13 60542 Drain 1/1 welded 14 60187 Hose for drain Drip tray
FEBRUARY 9, 2012 10 BCP & BCM COMBI OVENS
2
DRIP TRAY
PASSTHROUGH OVENS
6
13
3
12
8
5
9
10
11
Ref. Part No. No. Description
1 60003 Tube for trip tray 2 60004 Spring for drip tray 3 60020 Drain with 1 branch 4 60040 Screw M4 x 8 5 60101 Clip 17-20mm 6 60110 Y-branch, plastic Ø14 7 60114 Plug 1/4" inside hexagon 8 60139 Lead-in Ø14/Ø20x1.5 9 60433 Suspension for drip tray PassThrough 10 60463 Drip tray 1/1 GN 11 60465 Drip tray 1/1 GN P/T 12 60188 Hose for drain Y-branch 13 60189 Hose for drain drip tray PT - customer side
4
7
1
FEBRUARY 9, 2012 11 BCP & BCM COMBI OVENS
2
EXTERIOR PANELS
7
3
8
9
10
6
5
DETAIL A
1
SEE DETAIL A
Ref. Part No. No. Description
1 60047 Screw, set M5 x 16 2 60049 Screw M5 x 30 3 60057 Screw M5 x 16 4 60080 Nut M10 Clips 5 60085 Washer, spring 5mm 6 60087 Washer 5mm 7 60375 Top panel, w/2 exhaust valves for 61 & 101 7 60384 Top panel, w/2 exhaust valves, fatvent for 61 & 101 7 60386 Top panel, w/2 exhaust valves for 102 & 202 7 60395 Top panel, w/2 exhaust valves for stacked models
4
11
2
1
Ref. Part No. No. Description
8 60378 Rear panel for size 61 ovens 8 60376 Rear panel for size 101 ovens 8 60382 Rear panel for size 201 ovens 8 60397 Rear panel for size 202 ovens 9 60380 Side panel RH and LH for size 61 ovens 9 60377 Side panel RH and LH for size 101 ovens 9 60385 Side panel RH and LH for size 102 ovens 9 60398 Side panel RH and LH for size 202 ovens 10 60602 Connecting piece for stand 11 60874 Foot coupling 12 60064 Allen screw CH M4x10 A2 for 202 ovens 13 60124 Fan motor
FEBRUARY 9, 2012 12 BCP & BCM COMBI OVENS
REAR PANEL
PASSTHROUGH OVENS
3
6
2
Ref. Part No. No. Description
1 60042 Screw, set M5 x 6 2 60043 Screw, set M5 x 10 3 60084 Washer 5mm 4 60085 Washer, spring 5mm 5 60403 Cover 101 PassThrough 6 60410 Front panel 61 PassThrough 6 60404 Front panel 101 PassThrough
2
5
3
4
1
FEBRUARY 9, 2012 13 BCP & BCM COMBI OVENS
MOTOR & ELEMENTS
61, 101 & 102 ELECTRIC OVENS
22
21
19
5
9
20
16
17
15
6
13
12
3
11
1
18
23
25
2
10
24
7
14
26
4
Ref. Part No. No. Description
1 60013 Support for shaft gasket 2 60015 Bolt M8 x 45 3 60034 Screw FRH M4 x 12 4 60045 Screw, set M5 x 12 5 60055 Screw, set M6 x 20 6 60063 Screw, set M10 x 20 7 60078 Nut M8 8 60084 Washer 5mm 9 60085 Washer, spring 5mm 10 60091 Washer 8mm 11 60092 Washer Ø10.5 x 20 12 60104 Sealing ring Ø17 13 60116 Nozzle, elbow (angular) 14 60123 Fan motor 3x200-240 V 15 60126 Fan wheel reversing, straight blades
16 60158 Distance tube for lter housing 17 60159 Distance tube for lter housing
18 60215 Bracket for thermoswitch 19 60216 Gasket for ring heating element
8
Ref. Part No. No. Description
20 60221 Ring heating element Ø400, 208V, 9 kW 20 60875 Ring heating element Ø400, 240V, 9 kW 20 60233 Ring heating element Ø400, 480V, 9 kW 21 60666 Ring heating element Ø470, 208V, 9 kW for 101 & 102 ovens 21 60876 Ring heating element Ø470, 240V, 9 kW for 101 & 102 ovens 21 60234 Ring heating element Ø470, 400V, 9 kW for 101 & 102 ovens 22 60223 Ring heating element Ø540, 208V, 9 kW for 101 & 102 ovens 22 60877 Ring heating element Ø540, 240V, 9 kW for 101 & 102 ovens 22 60235 Ring heating element Ø540, 400V, 9 kW for 101 & 102 ovens 23 60323 Temperature sensor air 350°C 24 60878 Cover for insulation, 61 ovens 24 60366 Cover for insulation, 101 ovens 24 60879 Cover for insulation, 102 ovens 25 60573 Thermoswitch 350°C
FEBRUARY 9, 2012 14 BCP & BCM COMBI OVENS
MOTOR & ELEMENTS
202 ELECTRIC OVENS
21
13
2
15
19
16
5
18
11
3
22
7
23
10
25
24
14
17
20
8
4
9
Ref. Part No. No. Description
1 60013 Support for shaft gasket 2 60015 Bolt M8 x 45 3 60034 Screw FRH M4 x 12 4 60045 Screw, set M5 x 12 5 60055 Screw, set M6 x 20 6 60063 Screw, set M10 x 20 7 60078 Nut M8 8 60084 Washer 5mm 9 60085 Washer, spring 5mm 10 60091 Washer 8mm 11 60092 Washer Ø10.5 x 20 12 60104 Sealing ring Ø17 13 60116 Nozzle, elbow (angular) 14 60122 Motor, reversing 3x400-480 V 15 60126 Fan wheel reversing, straight blades
12
6
1
Ref. Part No. No. Description
16 60158 Distance tube for lter housing 17 60159 Distance tube for lter housing
18 60216 Gasket for ring heating element 19 60221 Ring heating element, Ø400, 208V, 9 kW 19 60875 Ring heating element, Ø400, 240V, 9 kW 19 60233 Ring heating element, Ø400, 480V, 9 kW 20 60666 Ring heating element, Ø470, 208V, 9 kW 20 60876 Ring heating element, Ø470, 240V, 9 kW 20 60234 Ring heating element, Ø470, 480V, 9 kW 21 60223 Ring heating element, Ø540, 208V, 9 kW 21 60877 Ring heating element, Ø540, 240V, 9 kW 21 60235 Ring heating element, Ø540, 480V, 9 kW 22 60323 Temperature sensor air 350°C 23 60368 Cover for insulation 24 60573 Thermoswitch 350°C
FEBRUARY 9, 2012 15 BCP & BCM COMBI OVENS
FILTER HOUSING
61, 101 & 102 OVENS
6
9
1
10
3
2
5
4
11
SEE DETAIL A
DETAIL A
7
8
Ref. Part No. No. Description
1 60055 Screw, set M6 x 20 2 60072 Nut M5 3 60074 Nut M6 4 60084 Washer 5mm 5 60085 Washer, spring 5mm 6 60088 Washer 6mm 7 60095 Lock pin 8 60096 Clip for lock pin 9 60151 Filter housing for size 61 ovens 9 60147 Filter housing for size 101 ovens 9 60149 Filter housing for size 102 ovens 10 60153 Upper cover plate for size 61 and 101 ovens 10 60006 Upper cover plate for size 102 ovens
11 60161 Stop plate for lter housing for size 61 and 101 ovens 11 60017 Stop plate for lter housing for size 102 ovens
FEBRUARY 9, 2012 16 BCP & BCM COMBI OVENS
FILTER HOUSING
202 OVENS
14
8
5
17
15
12
10
3
2
9
1
13
11
Ref. Part No. No. Description
1 60007 Flap for reinforcement B/BM 1.20 2 60044 Screw M5 x 10 3 60055 Screw, set M6 x 20 4 60072 Nut M5 5 60074 Nut M6 6 60085 Washer, spring 5mm 7 60087 Washer 5mm 8 60088 Washer 6mm 9 60089 Washer, spring 6mm 10 60090 Washer 6mm 11 60095 Washer 6mm 12 60096 Clip for lock pin 13 60363 Filter housing 14 60006 Cover plate, upper 15 60364 Flap for reinforcement
16 60017 Stop plate for lter housing
17 60373 Reinforcement, interior
16
4
6
7
FEBRUARY 9, 2012 17 BCP & BCM COMBI OVENS
SEE DETAIL A
INTERIOR LIGHTS
10
11
3
12
4
5
SEE DETAIL
6
8
1
9
Ref. Part No. No. Description
1 60005 Lamp housing halogen 2 60037 Screw CH M3 x 6 3 60041 Screw M4 x 12 4 60072 Nut M5 5 60085 Washer, spring 5mm 6 60087 Washer 5mm 7 60135 Halogen lamp 12V 10W G4 8 60136 Socket with 450mm wire 9 60137 Porcelain connector 10 60156 Gasket for lamp housing 11 60157 Flange for hole for lamp housing 12 60164 Lamp Glass, Halogen, with gasket
7
2
FEBRUARY 9, 2012 18 BCP & BCM COMBI OVENS
DAMPER W/MOTOR EXHAUST
5
11
6
10
3
13
7
8
2
1
4
Ref. Part No. No. Description
1 60039 Screw CH M4 x 5 2 60082 Washer 4mm 3 60087 Washer 5mm 4 60108 Hose silicon Ø6/Ø8 5 60146 Differential Pressure Transmitter 0-3mbar 6 60880 Bracket for differential pressure transmitter 7 60220 Exhaust motor 8 60245 Transition piece for CombiOptima 9 60881 Differential Pressure Transmitter 0-3mbar 10 60882 Vibration absorber 11 60883 Air damper 12 60541 Exhaust for damper motor welded
13 60563 Nut M5 A2 w/ange, serrated
12
9
FEBRUARY 9, 2012 19 BCP & BCM COMBI OVENS
BCM CONTROL
12
17
19
1
6
5
20
18
2
11
4
8
7
3
10
9
15
13
16
14
Ref. Part No. No. Description
1 60033 Screw M3 x 10 2 60068 Nut M3 3 60071 Distance tube M3 x 12 4 60077 Nut M5 5 60087 Washer 5mm 6 60088 Washer 6mm 7 60820 Computer B/C/K, S/N 4 7 60336 Computer B/C/K electric & gas, S/N 5 8 60337 Shaft, lead-in Ø6 9 60338 Shaft, coupling Ø6/Ø6 10 60341 Encoder 11 60342 Plastic brace for turnknob
Ref. Part No. No. Description
12 60344 Turn switch 13 60884 Latch, female 14 60885 Latch, male 15 60886 Front panel, size 61 ovens 15 60887 Front panel, size 101 ovens 15 60888 Front panel, size 102 ovens 15 60889 Front panel, size 202 ovens 16 60890 Filter 17 60582 Buzzer 18 60891 Intermediate plate for display BCM 19 60892 Gasket, BCM 20 60600 Abutment plate w/operation panel BCM
FEBRUARY 9, 2012 20 BCP & BCM COMBI OVENS
BCP CONTROL
9
11
15
16
1
12
14
4
13
2
5
3
10
7
8
Ref. Part No. No. Description
1 60032 Screw M3 x 6 2 60071 Distance tube M3 x 12 3 60077 Nut M5 4 60087 Washer 5mm 5 60589 CPU BCP TFT Display 6 60343 USB connector, chassis mounted 7 60884 Latch, female 8 60885 Latch, male 9 60886 Front panel, size 61 ovens 9 60887 Front panel, size 101 ovens 9 60888 Front panel, size 102 ovens 9 60889 Front panel, size 202 ovens
6
Ref. Part No. No. Description
10 60890 Filter 11 60582 Buzzer 12 60587 Display for BCP TFT 5.7" 13 60591 Stay bolt brass M3x18 with threaded pin 14 60893 Intermediate plate for display BCP 15 60894 Gasket, BCP 15 60601 Abutment plate w/operation panel BCP
FEBRUARY 9, 2012 21 BCP & BCM COMBI OVENS
CORE TEMPERATURE PROBE
4
8
5
1
7
3
6
2
Ref. Part No. No. Description
1 60002 Cover 2 60066 Screw, M5 x 12 A2 3 60895 Rubber plug, Ø9.5 x Ø6.4 black 4 60896 Rubber plug, Ø20 x Ø14.9 black 5 60897 Bracket for core temp. probe 6 60898 Cable for core temp. probe (cable support) 7 60583 Core temperature probef for size 61 ovens 7 60584 Core temperature probef for size 101, 102 and 202 ovens 8 60899 Socket for core temp. probe, 500 mm assy.
FEBRUARY 9, 2012 22 BCP & BCM COMBI OVENS
13
DELIMING
16
15
8
2
9
5
4
6
7
10
11
12
1
14
Ref. Part No. No. Description
1 60034 Screw FRH M4 x 12 2 60037 Screw CH M3 x 6 3 60900 Nut M4 4 60083 Washer, spring 4mm 5 60901 Washer, spring 3mm 6 60902 Washer 4mm 7 60824 Hose pump, 24 VDC 8 60139 Lead-in Ø14/Ø20x1.5
Ref. Part No. No. Description
9 60903 Level sensor, mechanical SSF22 10 60904 Bracket for sensor
11 60563 Nut M5 A2 w/ange, serrated
12 60905 Suspension bracket for delime pump 13 60906 Lead-in, Ø7/Ø14x1.5
14 60907 Suction lter
15 60908 T-piece PP Ø10xØ10xØ6 16 60118 Silicone hose Ø8x12 mm transparent
FEBRUARY 9, 2012 23 BCP & BCM COMBI OVENS
13
STEAM GENERATOR
61 OVENS
5
15
18
16
8
9
17
11
10
12
19
Ref. Part No. No. Description
1 60054 Screw, set M6 x 16 2 60088 Washer 6mm 3 60089 Washer, spring 6mm 4 60909 Hose clamp, Ø17-38mm 5 60910 Hose clamp, Ø40-64mm 6 60113 Hose nipple, elbow Ø10x1/4" 7 60209 Drain pump with bush 8 60210 Gasket for heating element 9 60212 Locking pin
14
1
3
2
6
4
Ref. Part No. No. Description
10 60237 Heating element, steam generator, 208V, 9 kW 10 60236 Heating element, steam generator, 240V, 9 kW 10 60240 Heating element, steam generator, 480V, 9 kW 12 60324 Sensor for steam generator 13 60325 Ground connection for steam generator 9kW 14 60515 Hose for drain pump 15 60516 Exhaust tube 9-18 kW 16 60518 Hose steam generator L=50
17 60563 Nut M5 A2 w/ange, serrated
18 60565 Steam generator 7.5-15 kW 19 60572 Thermoswitch 140°C
7
FEBRUARY 9, 2012 24 BCP & BCM COMBI OVENS
STEAM GENERATOR
101 OVENS
16
12
10
15
8
11
5
14
17
3
1
2
6
9
18
Ref. Part No. No. Description
1 60054 Screw, set M6 x 16 2 60088 Washer 6mm 3 60089 Washer, spring 6mm 4 60909 Hose clamp, Ø17-38mm 5 60910 Hose clamp, Ø46-64mm 6 60113 Hose nipple, elbow Ø10x1/4" 7 60209 Drain pump with bush 8 60210 Gasket for heating element 9 60212 Locking pin
13
4
Ref. Part No. No. Description
10 60237 Heating element, steam generator, 208V, 9 kW 10 60236 Heating element, steam generator, 240V, 9 kW 10 60240 Heating element, steam generator, 480V, 9 kW 11 60324 Sensor for steam generator 12 60326 Ground connection for steam generator 18kW 13 60515 Hose for drain pump 14 60516 Exhaust tube 9-18 kW 15 60518 Hose steam generator L=50
16 60563 Nut M5 A2 w/ange, serrated
17 60565 Steam generator 7.5-15 kW 18 60572 Thermoswitch 140°C
7
FEBRUARY 9, 2012 25 BCP & BCM COMBI OVENS
13
STEAM GENERATOR
102 OVENS
19
15
5
16
9
11
17
18
12
1
2
10
6
14
3
20
Ref. Part No. No. Description
1 60054 Screw, set M6 x 16 2 60088 Washer 6mm 3 60089 Washer, spring 6mm 4 60909 Hose clamp, Ø18-37mm 5 60910 Hose clamp, Ø46-64mm 6 60113 Hose nipple, elbow Ø10x1/4" 7 60193 Hose for drain pump 8 60209 Drain pump with bush 9 60210 Gasket for heating element 10 60212 Locking pin 11 60237 Heating element, steam generator, 208V, 9 kW
7
Ref. Part No. No. Description
11 60236 Heating element, steam generator, 240V, 9 kW 11 60240 Heating element, steam generator, 480V, 9 kW 12 60324 Sensor for steam generator 13 60327 Ground connection for steam generator 27kW 14 60515 Hose for drain pump 15 60518 Hose steam generator L=50 16 60524 Exhaust tube 27 kW
17 60563 Nut M5 A2 w/ange, serrated
18 60564 Bracket for Drain pump 19 60566 Steam generator 22.5 kW welded 20 60572 Thermoswitch 140°C
4
8
FEBRUARY 9, 2012 26 BCP & BCM COMBI OVENS
STEAM GENERATOR
202 OVENS
5
19
13
17
10
11
15
9
16
12
1
18
3
6
14
20
4
2
8
7
Ref. Part No. No. Description
1 60054 Screw, set M6 x 16 2 60088 Washer 6mm 3 60089 Washer, spring 6mm 4 60909 Hose clamp, Ø18-37mm 5 60910 Hose clamp, Ø46-64mm 6 60113 Hose nipple, elbow Ø10x1/4" 7 60193 Hose for drain pump 8 60209 Drain pump with bush 9 60210 Gasket for heating element 10 60212 Locking pin 11 60237 Heating element, steam generator, 208V, 9 kW
Ref. Part No. No. Description
11 60236 Heating element, steam generator, 240V, 9 kW 11 60240 Heating element, steam generator, 480V, 9 kW 12 60324 Sensor for steam generator 13 60328 Ground connection for steam generator 36kW 14 60515 Hose for drain pump 15 60518 Hose steam generator L=50 16 60525 Exhaust tube 36 kW
17 60563 Nut M5 A2 w/ange, serrated
18 60564 Bracket for Drain pump 19 60567 Steam generator 30 kW welded 20 60572 Thermoswitch 140°C
FEBRUARY 9, 2012 27 BCP & BCM COMBI OVENS
ELECTRICAL COMPONENTS
ELECTRIC OVENS
32
31
4
2
20
6
24
5
28
1
27
33
25
7
29
8
10
12
23
15
14
22
19
18
17
11
13
21
16
DETAIL A
30
26
SEE DETAIL A
3
Ref. Part No. No. Description
1 60032 Screw M3 x 6 2 60043 Screw, set M5 x 10 3 60060 Screw, set M6 x 75 4 60071 Distance tube M3 x 12 5 60084 Washer 5mm 6 60085 Washer, spring 5mm 7 60124 Fan motor 8 60128 Contactor A26-40-00 24V 50/60Hz 8 60129 Contactor A30 24V 50/60Hz 9 60585 Transformer 208-240V 9 60911 Transformer 480V 10 60261 Jumper 11 60262 End stop, 6mm 12 60265 End plate for Terminal 2.5Q, 4-pole 13 60266 End plate for Terminal 4Q, 2-pole 14 60268 End plate for Terminal 4Q, 4-pole 15 60276 Terminal, 2,5Q, 4-pole, blue 16 60277 Terminal, 4Q, 2-pole, grey
9
Ref. Part No. No. Description
17 60279 Terminal, 4Q, 2-pole, yellow/green 18 60281 Terminal, 4Q, 4-pole, grey 19 60330 Frequency changer 0,37kW 20 60309 Thermoswitch 21 60313 Scarf joint 4Q 32A 22 60317 Fuse carrier 23 60320 Terminal, 4-conductor, for fuse carrier 24 60321 Cooling plate for solid state relay for 61 24 60322 Cooling plate for solid state relay for 101,102, & 102 27 60569 Retaining bracket for console 28 60578 Transformer 230/24-11 5V VCII 29 60579 Solid state relay 2x50A 31 60581 Retainer for circuit board 32 60586 Console for DIN slide welded 33 60588 Thermo-switch circuit, printbord 4 inputs 34 60591 Stay bolt brass M3x18 with threaded pin 35 60593 Console welded
FEBRUARY 9, 2012 28 BCP & BCM COMBI OVENS
ELECTRICAL COMPONENTS
GAS OVENS
29
28
3
2
5
4
25
1
30
31
24
6
7
14
27
13
15
8
10
23
16
22
12
20
19
18
9
11
21
17
DETAIL A
26
Ref. Part No. No. Description
1 60032 Screw M3 x 6 2 60043 Screw, set M5 x 10 3 60071 Distance tube M3 x 12 4 60084 Washer 5mm 5 60085 Washer, spring 5mm 6 60124 Fan motor 7 60127 Contactor A16 24V 50/60Hz 8 60261 Jumper 9 60262 End stop, 6mm 10 60265 End plate for Terminal 2.5Q, 4-pole 11 60266 End plate for Terminal 4Q, 2-pole 12 60268 End plate for Terminal 4Q, 4-pole 13 60274 Terminal, 2.5Q, 2-pole, gray 14 60912 Terminal, 2.5Q, 2-pole, blue 15 60913 Terminal, 2.5Q, 2-pole, yellow/green
SEE DETAIL A
Ref. Part No. No. Description
16 60276 Terminal, 2,5Q, 4-pole, blue 17 60277 Terminal, 4Q, 2-pole, grey 18 60279 Terminal, 4Q, 2-pole, yellow/green 19 60281 Terminal, 4Q, 4-pole, grey 20 60307 Frequency changer 0,75kW 21 60313 Scarf joint 4Q 32A 22 60317 Fuse carrier 23 60320 Terminal, 4-conductor, for fuse carrier 24 60569 Retaining bracket for console 25 60581 Retainer for circuit board 26 60585 Transformer 208-240 27 60586 Console for DIN slide welded 28 60591 Stay bolt brass M3x18 with threaded pin 29 60592 Computer I/O gas 30 60593 Console welded 31 60630 Ignition module CCA-H4035B
FEBRUARY 9, 2012 29 BCP & BCM COMBI OVENS
3
HEAT EXCHANGER
GAS OVENS
2
9
1
7
10
4
2
12
Ref. Part No. No. Description
1 60038 Screw CH M4 x 4 A2, straight slot 2 60047 Screw, set M5 x 16 3 60084 Washer 5mm
4 60563 Nut M5 A2 w/ange, serrated
5 60617 Gasket, inside 6 60618 Gasket for pre-mix burner 7 60629 Electrode 9 kW 7 60619 Electrode 18-27 kW
6
11
8
5
Ref. Part No. No. Description
8 60621 Retainer for burner 9 60622 Retainer for oven chamber roof, Ø50 10 60623 Gasket for oven chamber roof, Ø50 11 60637 Pre-mix burner 61, welded 11 60639 Pre-mix burner 27 kW, welded 12 60914 Heat exchanger 61, welded 12 60635 Heat exchanger 101, welded
FEBRUARY 9, 2012 30 BCP & BCM COMBI OVENS
GAS COMPONENTS
GAS OVENS
4
7
13
8
6
15
12
Ref. Part No. No. Description
1 60064 Allen screw CH M4x10 A2 2 60066 Screw, M5 x 12 A2 3 60067 Allen Screw, CH M4 x 25 A2 4 60371 Cover, insulation, 61 gas 4 60369 Cover, insulation, 101 gas 5 60539 Plastic clip for solenoid valve
6 60563 Nut M5 A2 w/ange, serrated
7 60915 Bracket for DIN rail, gas 8 60620 Gasket for gas-air control unit 9 60624 Manifold, two connections, gas
2
9
5
17
1
19
3
14
18
16
11
10
Ref. Part No. No. Description
10 60625 Cover ange, gas, manifold
11 60626 O-ring, Ø21.89 x 2.62 12 60630 Ignition module CCA-H4035B 13 60631 Differential pressure sensitive switch, AA-C2-4-1 14 60632 Ventilation hose Ø46/Ø40, black 15 60638 Adapter, welded 16 60643 Gas-air control unit, 9 kW 17 60107 Hose plastic Ø6 / Ø9mm 18 60642 Gas hose, ½" x 500 19 60916 Bracket for suction hose
FEBRUARY 9, 2012 31 BCP & BCM COMBI OVENS
DRAFT HOOD & TOP PANEL
GAS OVENS
5
1
2
4
Ref. Part No. No. Description
1 60044 Screw M5 x 10 2 60401 Oven top panel for 61 2 60399 Oven top panel for 101 2 60400 Oven top panel for 201 2 60402 Oven top panel for 202 3 60627 Sleeve for vent tube, Ø44.5 4 60633 Bottom plate for ventilation 5 60640 Hot-air safety device, Ø125
3
FEBRUARY 9, 2012 32 BCP & BCM COMBI OVENS
SOLENOID VALVES
8
2
4
3
10
Ref. Part No. No. Description
1 60130 Pressure sensitive switch, break, 1-10 bar 1/8" outside 2 60917 Solenoid valve, 1 way 3 60828 Solenoid valve, 2 way w/1 spool 4 60827 Solenoid valve, 2 way w/2 spools 5 60825 Solenoid valve, 3 way w/2 spools
7
1
6
5
9
Ref. Part No. No. Description
6 60826 Solenoid valve, 4 way w/3 spools 7 60526 Hose Ø10x17 mm 15 NL 8 60533 Hose clamp Ø17.3 mm 9 60535 Manifold 3/4" - 2 valves 10 60539 Plastic clip for solenoid valve
9
3
Ref. Part No. No. Description
1 60066 Screw, M5 x 12 A2
2 60918 Water lter, 3/4"
3 60919 Hose 3/4" elbow 4 60920 Suspension elbow
WATER INLET
7
6
2
Ref. Part No. No. Description
5 60921 Adapter 3/4" RG-3/4" GHT 6 60922 Connector 3/4 x 3/4 in male/male 7 60923 Adapter 3/4" RG-3/4" GHT
1
4
5
FEBRUARY 9, 2012 33 BCP & BCM COMBI OVENS
4
HANDSHOWER
7
6
5
Ref. Part No. No. Description
1 60047 Screw, set M5 x 16 2 60087 Washer 5mm 3 60085 Washer, spring 5mm 4 60121 Hand shower 5 60533 Hose clamp Ø17.3 mm 6 60514 Hand shower 7 60562 Threaded branch with hose for roll-up hose
3
2
1
FEBRUARY 9, 2012 34 BCP & BCM COMBI OVENS
COMBIWASH
6
12
2
8
15
5
9
13
7
14
10
16
11
Ref. Part No. No. Description
1 60050 Screw, set M4 x 8 2 60062 Screw, set M6 x 8 3 60082 Washer 4mm 4 60083 Washer, spring 4mm 5 60089 Washer, spring 6mm 6 60090 Washer 6mm 7 60099 Bearing Ø6xØ8x10 8 60144 Gasket for motor bearing
9 60196 Bearing ange
10 60197 Spring retainer
1
Ref. Part No. No. Description
11 60198 Locking strip 12 60200 Washer, copper Ø12.5xØ27x1.5 13 60201 Screwed connection for bearing shaft 14 60208 Nozzle arm complete 15 60545 Tube for CombiWash for 61 15 60544 Tube for CombiWash for 101 15 60549 Tube for CombiWash for 102 15 60560 Tube for CombiWash for 202 16 60199 Compression spring 0.9N 17 60924 Washing rotor, complete
3
4
FEBRUARY 9, 2012 35 BCP & BCM COMBI OVENS
PUMPS & SOLENOID VALVES FOR COMBIWASH
19
10
5
4
26
2
13
9
12
14
21
16
15
11
6
23
20
8
24
22
25
17
18
1
Ref. Part No. No. Description
1 60009 Suction tube 2 60045 Screw, set M5 x 12 3 60079 Nut M5 Clips 4 60084 Washer 5mm 5 60085 Washer, spring 5mm 6 60088 Washer 6mm 7 60097 Locking ring Ø6 stainless 8 60102 Clip 13.8mm 9 60111 T-part Ø6 10 60112 Quick action coupling Ø6x1/8" 11 60113 Hose nipple, elbow Ø10x1/4" 12 60115 Cross 1/4"
13 60117 Lightning tting 90° 1/8 Ø6
3
7
Ref. Part No. No. Description
14 60139 Lead-in Ø14/Ø20x1.5 15 60141 Lead-in Ø16/Ø22x1.5 16 60194 Pump for detergent/rinse aid, 24 V 17 60204 Screw cap for oven detergent 18 60205 Screw cap for rinsing agent 19 60517 Bracket for pumps for detergent 20 60526 Hose Ø10x17 mm 15 NL 21 60533 Hose clamp Ø17.3 mm 22 60540 Y-branch 23 60570 Console for pump for detergent 24 60010 Suction hose, red, for detergent 25 60011 Suction hose, blue, for rinse aid 26 60106 Tube Nylon Ø6mm
FEBRUARY 9, 2012 36 BCP & BCM COMBI OVENS
QUICK CONNECT & HOSE KIT FOR COMBIWASH
2
8
9
5
6
3
7
Ref. Part No. No. Description
1 60009 Suction tube 2 60561 Quick coupling kit CombiWash 3 60088 Washer 6mm 4 60097 Locking ring Ø6 stainless 5 60102 Clip 13.8mm 6 60205 Screw cap for rinsing agent 7 60204 Screw cap for oven detergent 8 60010 Suction hose, red, for detergent 9 60011 Suction hose, blue, for rinse aid
4
1
FEBRUARY 9, 2012 37 BCP & BCM COMBI OVENS
COMBIWASH CANISTER STORAGE
7
8
9
Ref. Part No. No. Description
4
3
6
5
2
1
1 60012 Bracket for suspension of CombiWash canisters 2 60023 Holder for CombiWash canisters 3 60054 Screw, set M6 x 16 4 60074 Nut M6 5 60089 Washer, spring 6mm 6 60090 Washer 6mm 7 60352 Tray for CombiWash canisters 8 60360 Trolley for canisters, foldable 9 60361 Bracket for trolley
FEBRUARY 9, 2012 38 BCP & BCM COMBI OVENS
OPTIONAL COMBIWASH BOOSTER PUMP
3
10
6
13
11
12
5
8
17
2
18
4
15
16
14
Ref. Part No. No. Description
1 60027 Plate for pump 2 60028 Cover for pump 3 60042 Screw, set M5 x 6 4 60044 Screw M5 x 10 5 60047 Screw, set M5 x 16 6 60058 Screw, set M5 x 25 7 60072 Nut M5 8 60084 Washer 5mm 9 60085 Washer, spring 5mm
1
9
7
Ref. Part No. No. Description
10 60093 Cable clamp 11 60119 Reduction nipple 1x1/2 12 60120 Hexagon nipple 1/2" 13 60125 Booster pump 14 60131 DIN-base, S411 15 60132 Pin relay 24V 16 60138 Cable socket for ground 17 60139 Lead-in Ø14/Ø20x1.5 18 60140 Membrane grommet Ø47
FEBRUARY 9, 2012 39 BCP & BCM COMBI OVENS
OPTIONAL CONDENSATE HOOD
ELECTRIC 61, 101 AND 102 OVENS ONLY
9
4
1
10
11
5
13
3
12
8
14
Ref. Part No. No. Description
1 60018 Fat lter for extraction hood for 61 & 101 1 60359 Fat lter for extraction hood for 102
2 60022 Tube 3 60044 Screw M5 x 10 4 60046 Screw FRH M5 x 12 5 60048 Screw M5 x 25 6 60069 Nut M3 7 60086 Washer 3mm 8 60143 Hose silicone Ø12x3 9 60355 Front part for extraction hood for 61 & 101 9 60358 Front part for extraction hood for 102
7
6
Ref. Part No. No. Description
10 60603 Top panel for extraction hood for 61 & 101 10 60608 Top panel for extraction hood for 102 11 60604 Top panel for condensing extraction hood for 61 & 101 11 60609 Top panel for condensing extraction hood for 102 12 60605 Rear plate for extraction hood for 61 & 101 12 60607 Rear plate for extraction hood for 102 13 60610 Extraction Hood for 61 & 101 13 60611 Extraction Hood for 102 14 60612 Welded front plate for extraction hood for 61 & 101 14 60614 Welded front plate for extraction hood for 102
2
FEBRUARY 9, 2012 40 BCP & BCM COMBI OVENS
OPTIONAL CONDENSATE HOOD - CONDENSER
ELECTRIC 61, 101 AND 102 OVENS ONLY
9
2
7
3
4
5
8
6
10
1
Ref. Part No. No. Description
1 60031 Elbow Ø50x90° 2 60046 Screw FRH M5 x 12 3 60053 Screw, set M6 x 12 4 60088 Washer 6mm 5 60100 Hose clamp Ø58-61 mm 6 60192 Hose L=155 7 60241 Fan motor for extraction hood 8 60354 Air shield for motor 9 60356 Spiral tube Ø50x600x4500 10 60556 Tube for exhaust condensing on stacked ovens 60616 Mounting kit for extraction hood with condensation
FEBRUARY 9, 2012 41 BCP & BCM COMBI OVENS
WATER SEAL FOR OPTIONAL CONDENSER HOOD
4
1
ELECTRIC 61, 101 AND 102
SINGLE OVENS ONLY
2
ELECTRIC 61-61 AND
61-101 OVENS ONLY
1
2
6
5
3
5
Ref. Part No. No. Description
1 60035 Screw FRH M4 x8 2 60103 O-ring Ø49.2x5.7 3 60109 Nipple Ø6x1/4 4 60195 Gasket for water seal 5 60206 Container for water seal 6 60207 Cover for water seal
3
4
Ref. Part No. No. Description
1 60035 Screw FRH M4 x8 2 60103 O-ring Ø49.2x5.7 3 60538 Gasket for siphon CombiPlus 4 60557 Housing for siphon welded 5 60558 Cover for container welded
FEBRUARY 9, 2012 42 BCP & BCM COMBI OVENS
OPTIONAL FAT SEPARATOR
6
10
1
7
2
9
7
8
5
4
9
7
Ref. Part No. No. Description
1 60014 Elbow 87,5° for fat 2 60016 Bracket for fat 3 60024 Suspension bracket for fat container 4 60025 Plug for fat 5 60026 Pipe for drain for fat 6 60029 Container for 61 and 101 100mm 6 60030 Container for 61 and 101 150mm 7 60045 Screw, set M5 x 12 8 60073 Nut M5 9 60087 Washer 5mm 10 60559 Cover for fat container, Ø50/Ø50
3
FEBRUARY 9, 2012 43 BCP & BCM COMBI OVENS
STACKING KITS
5
10
3
8
4
17
2
16
11
6
19
14
1
13
15
1
12
7
9
18
Ref. Part No. No. Description
1 60044 Screw M5 x 10 2 60047 Screw, set M5 x 16 3 60048 Screw M5 x 25 4 60084 Washer 5mm 5 60085 Washer, spring 5mm 6 60103 O-ring Ø49.2x5.7 7 60374 Adapter RH 8 60383 Adapter LH 9 60395 Roof 1/1 w/2 exhaust valves, stacked ovens 10 60396 Adapter front
Ref. Part No. No. Description
11 60527 Exhaust tube 61 top oven 12 60529 Cover for tubing 61-101 13 60536 Cover for housing for exhaust 14 60537 Gasket 15 60543 Housing for exhaust stacked ovens, welded 16 60552 Exhaust tube for top panel, welded 17 60553 Connector for exhaust welded 18 60554 Exhaust tube 61 lower 18 60555 Exhaust tube 101 lower 19 60606 Cover for exhaust stacked ovens
FEBRUARY 9, 2012 44 BCP & BCM COMBI OVENS
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