Blodgett BCP, BCM Part Manual

BCP & BCM
COMBI OVENS
REPLACEMENT PARTS LIST
EFFECTIVE FEBRUARY 9, 2012
The Company reserves the right to make substitution in the event that items specied are not available.
ERRORS: Descriptive and/or typographic errors are subject to correction.
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone: (802) 658-6600 Fax: (802) 860-3732
BLODGETT OVEN COMPANY
www.blodgett.com
P/N 60870 Rev A
SERIAL NUMBER LOCATION / KEY:
IMPORTANT: When ordering parts, please provide the model,
voltage or gas type and serial number of the oven. The identication plate is located on the right side of the oven.
SERIAL NUMBER IDENTIFICATION CODE:
ELECTRIC MODELS
W/STEAM GENERATOR
61E - AL
101E - AM
102E - AN
202E - AR
SERIAL NUMBER EXAMPLE
THE FOLLOWING EXAMPLE IS FOR A BCP-101E OR BCM-101E
BOILERLESS
ELECTRIC MODELS
61E - AO
101E - AV
102E - AY
202E - AZ
0612 AM 1820112
06/12 = MONTH & YEAR
BOILERLESS
GAS MODELS
61G - AS
101G - AT
102G - AU
202G - AW
AM = LETTER CODE FOR MODEL NAME
1820101 = FACTORY SEQUENCE
TO OBTAIN LITERATURE:
Email: literature@blodgett.com
or visit
www.blodgett.com
FEBRUARY 9, 2012 2 BCP & BCM COMBI OVENS
TABLE OF CONTENTS
DOORS ...............................................................................4
DOOR GLASS ........................................................................ 6
SENSOR FOR RIGHT & LEFT HINGED OVEN DOOR ................................... 7
DOOR HANDLE .......................................................................8
DRIP SLIDE ...........................................................................9
DRIP TRAY .......................................................................... 10
EXTERIOR PANELS ................................................................. 12
REAR PANEL - PASSTHROUGH OVENS .............................................. 13
MOTOR & ELEMENTS ............................................................... 14
FILTER HOUSING ................................................................... 16
INTERIOR LIGHTS ................................................................... 18
DAMPER WITH MOTOR EXHAUST ................................................... 19
BCM CONTROL ..................................................................... 20
BCP CONTROL ...................................................................... 21
CORE TEMPERATURE PROBE ....................................................... 22
DELIMING ........................................................................... 23
STEAM GENERATOR ................................................................ 24
ELECTRICAL COMPONENTS ........................................................ 28
HEAT EXCHANGER .................................................................. 30
GAS COMPONENTS ................................................................. 31
DRAFT HOOD & TOP PANEL ......................................................... 32
SOLENOID VALVES & WATER INLET ................................................. 33
HANDSHOWER ..................................................................... 34
COMBIWASH ........................................................................ 35
OPTIONAL CONDENSATE HOOD .................................................... 40
OPTIONAL FAT SEPARATOR ......................................................... 43
STACKING KITS ..................................................................... 44
FEBRUARY 9, 2012 3 BCP & BCM COMBI OVENS
OVEN DOORS
FOR MODELS 61, 101 AND 201
8
6
10
1
11
15
12
9
2
16
4
3
13
22
15
13
14
9
3
6
1
2
20
8
18
15
22
17
7
14
5
LEFT HAND DOOR RIGHT HAND DOOR
Ref. Part No. No. Description
1 60000 Bushing 2 60001 Washer for hinge 3 60044 Screw FHR M5 x 10 4 60052 Screw M5 x 10 5 60055 Screw, set M6 x 20 6 60056 Screw M6 x 20 7 60089 Washer, spring 6mm 8 60098 Spring for hinge 9 60174 Cover plate 10 60176 Hinge bushing, top, LH 11 60177 Hinge bushing, bottom, LH 12 60178 Bush for hinge, LH 13 60181 Cover for hinge, LH 14 60182 Cover for hinge, RH
4
21
7
5
Ref. Part No. No. Description
15 60185 Stopper, rubber 16 60421 Hinge top/bottom, LH 17 60177 Hinge bushing, bottom, RH 18 60179 Hinge bushing, top, RH 19 60180 Bushing for hinge, RH 20 60434 Hinge upper RH 21 60435 Hinge lower RH 22 60439 Oven door, size 61 oven 22 60460 Oven door, size 61 passthrough oven 22 60436 Oven door, size 101 oven 22 60459 Oven door, size 101 passthrough oven 22 60444 Oven door, size 102 oven 22 60458 Oven door, size 202 oven
19
FEBRUARY 9, 2012 4 BCP & BCM COMBI OVENS
OVEN DOORS
FOR MODEL 202 ROLL-IN OVENS
8
18
12
17
11
2
6
10
1
15
19
3
5
16
17
11
2
6
8
18
1
10
13
20
3
5
13
14
9
4
7
LEFT HAND DOOR RIGHT HAND DOOR
Ref. Part No. No. Description
1 60000 Bushing 2 60001 Washer for hinge
3 60871 Prole for oven door
4 60044 Screw M5 x 10 5 60046 Screw FRH M5 x 12 6 60052 Screw M5 x 10 7 60055 Screw, set M6 x 20 8 60056 Screw M6 x 20 9 60089 Washer, spring 6mm 10 60098 Spring for hinge
16
14
15
4
9
7
Ref. Part No. No. Description
11 60174 Cover plate 12 60177 Hinge bushing, bottom 13 60179 Hinge bushing, top, RH 14 60180 Bushing for hinge, RH 15 60181 Cover for hinge, LH 16 60182 Cover for hinge, RH 17 60185 Stopper, rubber 18 60434 Hinge upper RH 19 60435 Hinge lower RH
12
19
FEBRUARY 9, 2012 5 BCP & BCM COMBI OVENS
DOOR GLASS
8
4
5
6
7
2
10
1
3
EXTERIOR VIEW
Ref. Part No. No. Description
1 60036 Screw PH 2.5 x 4.5 2 60081 Rubber washer Ø14/Ø7x5mm 3 60186 Plastic screw for exterior glass 4 60190 Insert for handle 5 60501 Glass exterior, assy black, size 61 ovens 5 60499 Glass exterior, assy black, size 101 ovens 5 60502 Glass exterior, assy black, size 201 ovens 5 60504 Glass exterior, assy black, size 202 ovens 6 16470 Blodgett nameplate 7 60056 Screw M6 x 20
9
INTERIOR VIEW
Ref. Part No. No. Description
8 60165 Door seal, size 61 ovens 8 60167 Door seal, size 101 ovens 8 60168 Door seal, size 201 ovens 8 60872 Door seal, size 202 ovens 9 60191 Hinge bracket 10 60467 Glass interior complete, size 61 ovens 10 60466 Glass interior complete, size 101 ovens 10 60480 Glass interior complete, size 102 ovens 10 60496 Glass interior complete, size 202 ovens
FEBRUARY 9, 2012 6 BCP & BCM COMBI OVENS
SENSOR FOR RIGHT & LEFT HINGED OVEN DOOR
3
2
1
Ref. Part No. No. Description
1 60051 Screw, M5 x 6 2 60574 Sensor for pass through door 3 60575 Sensor for door
FEBRUARY 9, 2012 7 BCP & BCM COMBI OVENS
DOOR HANDLE
13
12
10
8
9
5
1
2
4
3
6
7
11
15
14
Ref. Part No. No. Description
1 60045 Screw, set M5 x 12 2 60059 Screw M6 x 20 Inset 3 60084 Washer 5mm 4 60085 Washer, spring 5mm5 5 60422 Spring for closing device 6 60423 Mounting bracket for catch 7 60424 Catch 2-step VCII 8 60425 Housing for handle 9 60426 Spring retainer 10 60427 Cylinder for handle 11 60852 Spring for handle 12 60432 0-ring Ø25x2 NBR 13 60873 Handle 14 60500 Handle assy. MIDD 15 60823 Catch 2-step VCII assy LH 15 60850 Catch 2-step VCII assy RH
FEBRUARY 9, 2012 8 BCP & BCM COMBI OVENS
1
DRIP SLIDE
1
DRIP SLIDE
STANDARD OVENS
8
3
6
7
5
DRIP SLIDE
PASSTHROUGH OVENS
8
3
6
7
5
4
2
Ref. Part No. No. Description
1 60044 Screw M5 x 10 2 60068 Nut M3 3 60070 Spacer 4 60086 Washer 3mm 5 60105 Spring 6 60142 Rubber plug Ø9.1 7 60175 Spring for drip slide 7 60184 Spring for drip slide, PassThrough 8 60438 Drip slide 1/1 8 60445 Drip slide 2/1 8 60497 Drip slide 1/1 assy 8 60498 Drip slide 1/1 PassThrough assy
4
2
FEBRUARY 9, 2012 9 BCP & BCM COMBI OVENS
DRIP TRAY
STANDARD OVENS
11
1
9
7
4
6
8
14
5
13
2
10
3
12
Ref. Part No. No. Description
1 60004 Spring for drip tray 2 60008 Hose clamp for drip pan 3 60020 Drain with 1 branch 4 60021 Nozzle complete 5 60044 Screw M5 x 10 6 60058 Screw, set M5 x 25 7 60065 Plug 3/8" inside hexagon 8 60084 Washer 5mm 9 60094 Cable clamp Ø17.8 10 60334 Condensing Sensor 11 60463 Drip tray 1/1 GN 12 60465 Drip tray 1/1 GN P/T 13 60542 Drain 1/1 welded 14 60187 Hose for drain Drip tray
FEBRUARY 9, 2012 10 BCP & BCM COMBI OVENS
2
DRIP TRAY
PASSTHROUGH OVENS
6
13
3
12
8
5
9
10
11
Ref. Part No. No. Description
1 60003 Tube for trip tray 2 60004 Spring for drip tray 3 60020 Drain with 1 branch 4 60040 Screw M4 x 8 5 60101 Clip 17-20mm 6 60110 Y-branch, plastic Ø14 7 60114 Plug 1/4" inside hexagon 8 60139 Lead-in Ø14/Ø20x1.5 9 60433 Suspension for drip tray PassThrough 10 60463 Drip tray 1/1 GN 11 60465 Drip tray 1/1 GN P/T 12 60188 Hose for drain Y-branch 13 60189 Hose for drain drip tray PT - customer side
4
7
1
FEBRUARY 9, 2012 11 BCP & BCM COMBI OVENS
2
EXTERIOR PANELS
7
3
8
9
10
6
5
DETAIL A
1
SEE DETAIL A
Ref. Part No. No. Description
1 60047 Screw, set M5 x 16 2 60049 Screw M5 x 30 3 60057 Screw M5 x 16 4 60080 Nut M10 Clips 5 60085 Washer, spring 5mm 6 60087 Washer 5mm 7 60375 Top panel, w/2 exhaust valves for 61 & 101 7 60384 Top panel, w/2 exhaust valves, fatvent for 61 & 101 7 60386 Top panel, w/2 exhaust valves for 102 & 202 7 60395 Top panel, w/2 exhaust valves for stacked models
4
11
2
1
Ref. Part No. No. Description
8 60378 Rear panel for size 61 ovens 8 60376 Rear panel for size 101 ovens 8 60382 Rear panel for size 201 ovens 8 60397 Rear panel for size 202 ovens 9 60380 Side panel RH and LH for size 61 ovens 9 60377 Side panel RH and LH for size 101 ovens 9 60385 Side panel RH and LH for size 102 ovens 9 60398 Side panel RH and LH for size 202 ovens 10 60602 Connecting piece for stand 11 60874 Foot coupling 12 60064 Allen screw CH M4x10 A2 for 202 ovens 13 60124 Fan motor
FEBRUARY 9, 2012 12 BCP & BCM COMBI OVENS
REAR PANEL
PASSTHROUGH OVENS
3
6
2
Ref. Part No. No. Description
1 60042 Screw, set M5 x 6 2 60043 Screw, set M5 x 10 3 60084 Washer 5mm 4 60085 Washer, spring 5mm 5 60403 Cover 101 PassThrough 6 60410 Front panel 61 PassThrough 6 60404 Front panel 101 PassThrough
2
5
3
4
1
FEBRUARY 9, 2012 13 BCP & BCM COMBI OVENS
MOTOR & ELEMENTS
61, 101 & 102 ELECTRIC OVENS
22
21
19
5
9
20
16
17
15
6
13
12
3
11
1
18
23
25
2
10
24
7
14
26
4
Ref. Part No. No. Description
1 60013 Support for shaft gasket 2 60015 Bolt M8 x 45 3 60034 Screw FRH M4 x 12 4 60045 Screw, set M5 x 12 5 60055 Screw, set M6 x 20 6 60063 Screw, set M10 x 20 7 60078 Nut M8 8 60084 Washer 5mm 9 60085 Washer, spring 5mm 10 60091 Washer 8mm 11 60092 Washer Ø10.5 x 20 12 60104 Sealing ring Ø17 13 60116 Nozzle, elbow (angular) 14 60123 Fan motor 3x200-240 V 15 60126 Fan wheel reversing, straight blades
16 60158 Distance tube for lter housing 17 60159 Distance tube for lter housing
18 60215 Bracket for thermoswitch 19 60216 Gasket for ring heating element
8
Ref. Part No. No. Description
20 60221 Ring heating element Ø400, 208V, 9 kW 20 60875 Ring heating element Ø400, 240V, 9 kW 20 60233 Ring heating element Ø400, 480V, 9 kW 21 60666 Ring heating element Ø470, 208V, 9 kW for 101 & 102 ovens 21 60876 Ring heating element Ø470, 240V, 9 kW for 101 & 102 ovens 21 60234 Ring heating element Ø470, 400V, 9 kW for 101 & 102 ovens 22 60223 Ring heating element Ø540, 208V, 9 kW for 101 & 102 ovens 22 60877 Ring heating element Ø540, 240V, 9 kW for 101 & 102 ovens 22 60235 Ring heating element Ø540, 400V, 9 kW for 101 & 102 ovens 23 60323 Temperature sensor air 350°C 24 60878 Cover for insulation, 61 ovens 24 60366 Cover for insulation, 101 ovens 24 60879 Cover for insulation, 102 ovens 25 60573 Thermoswitch 350°C
FEBRUARY 9, 2012 14 BCP & BCM COMBI OVENS
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