Blodgett BCM-61, BCM-101, BCM-102 Operation Manual

Blodgett BCM-61, BCM-101, BCM-102 Operation Manual

BCM 61, BCM 101, BCM 102 and BCM 202

INSTALLATION - OPERATION - MAINTENANCE

BCM 61, BCM 101, BCM 102 et BCM 202

MANUEL D'INSTALLATION - FONCTIONNEMENT - ENTRETIEN

BLODGETT COMBI

www.blodgett.com

44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone (800) 331(5842, (802) 860(3700 Fax: (802)864(0183

PN60740 Rev B (2/11)

E 2010 - G.S. Blodgett Corporation

A PERSONAL WORD FROM BLODGETT COMBI

QUELQUES MOTS DE BLODGETT COMBI

Congratulations on your purchase of a BLODGETT Combi appliance. We firmly believe that your choice has been a wise one, and trust you will re( ceive many years of excellent service from your new Combi.

You will find that cooking with Combi appliances saves time, labor and extensive cleaning of both the kitchen and the unit.

With Combi appliances the quality, taste, consistency, and look of your food are improved, thus endorsing the policy to which we've always ad( hered: •For Better Cooking!"

Once you've had a chance to use your Combi, please tell us, your dealer and colleagues about any creative and interesting applications you have discovered; exchange ideas with other users. Be sure to advise us or your dealer immediately should any mechanical or technical problems be encountered (...we're here to help!) and above all •Enjoy Cooking the BLODGETT Combi Way!

For information on cooking, please refer to our separate cooking guide.

Toutes nos félicitations sur votre achat d'appareil de Blodgett Combi. Nous croyons fermement que votre choix est un choix raisonnable et nous sommes certains que vous obtiendrez de nombreuses années d'excellent service de votre nouveau four multi(usages.

Vous allez découvrir que la cuisson dans les appareils Combi économise le temps, le travail et le degré de nettoyage de l'appareil aussi bien que de la cuisine.

Avec les appareil de Combi, la qualité, le goût, la consistence et l'appar( ence des aliments sont améliorés, s'accordant, de ce fait, avec notre politique "Pour une meilleure cuisson !"

Une fois que vous aurez eu la chance d'utiliser notre Combi, informez nous, votre concessionnaire et vos collègues, de toutes les applications nouvelles et intéressantes que vous avez découvertes ; échangez vos idées avec d'autres utilisateurs. N'hésitez pas à nous prévenir, ou votre concessionnaire, de tout problème mécanique ou technique que vous pourriez rencontrer (... nous sommes ici pour vous aider) et par(dessus tout •Régalez(vous à cuisiner à la façon BLODGETT Combi!

Pour obtenir de plus amples informations sur l'art culinaire, veuillez con( sulter notre livre de cuisine séparé.

IMPORTANT

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT

AVERTISSEMENT: UNE INSTALLATION, UN AJUSTEMENT, UNE ALTÉRATION, UN SERVICE OU UN ENTRETIEN NON CONFORME AUX NORMES PEUT CAUSER DES DOMMAGES À LA PROPRIÉTE, DES BLESSURES OU LA MORT. LISEZ ATTENTIVE MENT LES DIRECTIVES D'INSTALLATION, D'OPÉRATION ET D'ENTRETIEN AVANT DE FAIRE L'INSTALLATION OU L'ENTRETIEN DE CET ÉQUIPEMENT.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

AVERTISSEMENT

Ne pas entreposer ni utiliser de l'essence ni d'autres vapeurs ou liquides inflam mables dans le voisinage de cet appariel, ni de tout autre appareil.

The information contained in this manual is important for the proper installation, use, and maintenance of this oven. Adherence to these procedures and instruc tions will result in satisfactory baking results and long, trouble free service. Please read this manual carefully and retain it for future reference.

Les informations données dans le présent manuel sont importantes pour installer, utiliser et entretenir correctement ce four. Le respect de ces instructions et procé dures permettra d'obtenir de bons résultats de cuisson et une longue durée de ser vice sans problèmes. Veuillez lire le présent manuel et le conserver pour pouvoir vous y reporter à l'avenir.

Errors: Descriptive, typographic or pictorial errors are subject to correction. Specifica tions are subject to change without notice.

Erreurs:Les erreurs de description, de typographie ou d'illustration font l'objet de corrections. Les caractéristiques sont sujettes à modifications sans préavis.

Model/Modèl:

Your Service Agency's Address:

Adresse de votre agence de service:

Serial Number/Numéro de série:

Your appliance was installed by/

Installateur de votre four:

Your oven's installation was checked by/

Contrôleur de l'installation de votre four:

Table of Contents/Table des Matières

Introduction

The Blodgett Combi Oven/Steamer . . . . . 2

Description of the Combi Oven/Steamer . 3

Installation

Agency Approvals . . . . . . . . . . . . . . . . . . . . 4

Utility Specifications . . . . . . . . . . . . . . . . . . . 5

Unpacking the Oven . . . . . . . . . . . . . . . . . . 6

Oven Location and Leveling . . . . . . . . . . . . 7

Plumbing Connections . . . . . . . . . . . . . . . . 8

Electrical Connection and Ventilation . . . . 9

Final Check Lists . . . . . . . . . . . . . . . . . . . . . 10

Operation

Manual Control Description . . . . . . . . . . . . 11 Manual Cooking . . . . . . . . . . . . . . . . . . . . . . 12 Manual Cooking . . . . . . . . . . . . . . . . . . . . 12 Core Probe Cooking . . . . . . . . . . . . . . . . . 12 Programmed Cooking . . . . . . . . . . . . . . . . . 13 Programming the Control . . . . . . . . . . . . 13 Cooking with a Program . . . . . . . . . . . . . 13 Cooking Tips . . . . . . . . . . . . . . . . . . . . . . . . . 14

Maintenance

Cleaning & Preventative Maintenance . . . 15

Introduction

 

The Blodgett Combi Oven/Steamer . . . . .

18

Description du four étuveur Combi . . . . . .

19

Installation

 

Certifications . . . . . . . . . . . . . . . . . . . . . . . . .

20

Caractéristiques techniques relatives

 

aux services publics . . . . . . . . . . . . . . . . . .

21

Déballage du four . . . . . . . . . . . . . . . . . . . .

22

Choix de l'emplacement et nivellement

 

du four . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23

Robinetterie . . . . . . . . . . . . . . . . . . . . . . . . . .

24

Raccordement à l'électricité et Ventilation

25

Liste de vérification finale . . . . . . . . . . . . . .

26

Fonctionnement

 

Description de la commande manuelle . .

27

Cuisson manuelle . . . . . . . . . . . . . . . . . . . .

28

Cuisson manuelle . . . . . . . . . . . . . . . . . . .

28

Cuisson à la sonde . . . . . . . . . . . . . . . . . .

29

Cuisson programmée . . . . . . . . . . . . . . . . .

30

Programmation de la commande . . . . . .

30

Cuisson selon un programme . . . . . . . .

31

Trucs et suggestions en matière

 

de cuisson . . . . . . . . . . . . . . . . . . . . . . . . . . .

32

Entretien

 

Nettoyage et entretien préventif . . . . . . . .

33

Introduction

The Blodgett Combi Oven/Steamer

The Blodgett Combi Oven/Steamer offers a com

pletely new method of cooking. With the Oven/ Steamer you have the choice of two cooking pro cesses: Steam and Hot Air, either...

DSeparately

DCombined, or

DIn Sequence

And for easy operation you can choose from three primary cooking modes:

In the Steam mode you can:

 

steam

reheat

reconstitute

stew

thaw

simmer

blanch

preserve

braise

poach

 

 

In the Hot Air mode you can:

 

roast

bake

 

grill

gratinate

 

broil

 

 

In the two Combi modes you can:

defrost

roast

rethermalize

reheat

bake

forced steaming

There are four additional specialized modes to help you make the most of your time:

Retherm - for perfect reheating

Proofing - Proof and bake all in the same oven

Preheat - in this mode the oven will preheat to 575_F (300_C) for 15 minutes. The oven will then automatically lower to 480_F (249_C) to protect the advanced electronic components.

Cool Down - allows the oven cavity to cool down rapidly with the door opened

You 66can also 66use 66two 66or 6three functions in se quence during one cooking process. We call this:

Dcombi steaming

Dcombi roasting

Dcombi baking

The combination of circulating hot air and steam in the space saving, high performance Combi Oven/Steamer leads to improvements in the fol lowing areas:

Dincreased productivity in the kitchen

Da reduction in capital expenditures for multiple equipment replacement

Da wider range of menu choices

Da simplified cleaning process

The work process is simplified since products are prepared on or in steam table 6pans 6and trays. Food can be cooked, stored, and transported with 6the 6same pans66. Small6 amounts6 of product can be processed efficiently; pre cooked and conve nience foods can be reheated within minutes. 6Many frozen foods can be processed without pre thawing. This flexibility in preparation reduces the need for kettles and steam tables since there is no need for large amounts of food to be kept warm for long periods of time.

Today the improvement of food quality is more im portant than ever. Vegetables are cooked in the Blodgett Combi Oven/Steamer without water at the optimal temperature of just under 212_F (100_C), maintaining valuable vitamins, minerals, nutrients and trace elements. Cooking meat in the Combi results in less shrinkage and a firmer, juicier product. The Blodgett Combi Oven/Steamer is being used more and more for baking. Steam and Hot 6Air 6modes 6make 6it 6a 6general 6purpose baking appliance.

2

Introduction

Description of the Combi Oven/Steamer

ABOUT THE OVEN/STEAMER

Blodgett Combi Oven/Steamers are quality pro duced using high grade stainless steel with first class workmanship.

The multiple speed fan, which is guarded against accidental finger contact, is driven by a quiet and powerful motor. The condenser draws out excess steam from the appliance. Condensation and waste water, which result during steaming and cleaning, are continuously drained.

The use of high quality insulation impedes exces sive heat radiation and saves energy.

The high performance fresh steam generator with its control system makes it possible to enjoy all of the advantages of a high quality steamer at the flick of a switch. Fresh steam enters the oven cav ity without pressure and is circulated at high speed. This process enables quick and gentle cooking and ensures high quality food while pro viding convenient working methods. The steam generator is completely automatic and protected from running dry.

OVEN/STEAMER OPERATION

The practical oven door, with a viewing window, has a wide swing radius and handle which can be operated easily, even with wet or greasy hands.

Ease of operation is guaranteed through the sim ple to use control. With graphical symbols and storage for 10 product recipes the BCM is easy for even inexperienced kitchen staff to operate.

Cleaning is kept to a minimum thanks to the auto matic Combi Wash system.

3

Installation

Agency Approvals

THE INSTALLATION INSTRUCTIONS CON TAINED HEREIN ARE FOR THE USE OF QUALI FIED INSTALLATION AND SERVICE PERSONNEL ONLY. INSTALLATION OR SERVICE BY OTHER THAN QUALIFIED PERSONNEL MAY RESULT IN DAMAGE TO THE OVEN AND/OR INJURY TO THE OPERATOR.

Qualified installation personnel are individuals, a firm, a corporation, or a company which either in person or through a representative are engaged in, and are responsible for:

DThe installation or replacement of gas piping. The connection, installation, repair or servicing of equipment.

DThe installation of electrical wiring from the elec tric meter, main control box or service outlet to the electric appliance.

Qualified installation personnel must be experi enced in such work, be familiar with all precau tions required and have complied with all require ments of state or local authorities having jurisdiction.

U.S. and Canadian Installations

Installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, NFPA54/ANSI Z223.1-Latest Edition, the Natural Gas Installation Code CAN/CGA# B149.1 or the Propane Installation Code, CAN/ CGA#B149.2 as applicable.

Reference: National Electrical Code, ANSI/NFPA 70-Latest Edition and/or Canadian Electrical Code CSA C22.1 as applicable.

This equipment is to be installed in compliance with the Basic Plumbing Code of the Building Offi# cials and Code Administrators International Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).

Appliance is to be installed with backflow preven tion in accordance with applicable federal, prov ince and local codes.

General Export Installations

Installation must conform with Local and National installation standards. Local installation codes and/ or requirements may vary. If you have any questions regarding the proper installation and/or operation of your appliance, please contact your local distributor. If you do not have a local distributor, please call Blodgett Combi at 0011 802 860 3700.

4

 

 

 

 

 

 

 

 

 

Installation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Utility Specifications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PLUMBING SPECIFICATIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WATER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Water Pressure

 

36.26 PSI (250 kPa, 2.5 bar) during Combi Wash

 

 

 

 

 

 

 

21.76 PSI (150 kPa, 1.5 bar) when Combi Wash is not active

 

 

 

 

 

 

87 PSI (600 kPa, 6 bar) maximum

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Water Connection

 

3/4" garden hose cold water

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Minimum Requirements

TDS - less than 100 parts per million

 

 

 

 

 

 

 

 

Total Hardness - 80 120 parts per million

 

 

 

 

 

 

 

 

Chlorides - less than 30 parts per million

 

 

 

 

 

 

 

 

pH Factor - 7.0 8.0

 

 

 

 

 

 

 

 

 

 

 

Chlorine - 0 parts per million

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DRAINAGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Drain Type

 

Atmospheric Vented Drain

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Drain Connection

 

2.00" (50.8mm) Copper

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Avg Water Drain Temp.

Approximately 140_F (60_C)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ELECTRICAL RATINGS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Model

 

Voltage

 

kW

 

Hz

 

Phase

Max Load (amps)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BCM 61E

 

208

 

9

 

60

 

3

26

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

240

 

9

 

60

 

3

26

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

480

 

9

 

60

 

3

13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BCM 101E

 

208

 

18

 

60

 

3

52

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

240

 

18

 

60

 

3

52

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

480

 

18

 

60

 

3

25

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BCM 102E

 

240

 

27

 

60

 

3

80

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

240

 

27

 

60

 

3

80

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

480

 

27

 

60

 

3

36

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BCM 202E

 

240

 

60

 

60

 

3

175

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

240

 

60

 

60

 

3

175

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

480

 

60

 

60

 

3

80

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

Installation

Unpacking the Oven

The oven is best handled while still in its wrapping. Wherever possible, use a rolling lift.

1.Roll the lift under the lower cross tube of the stand Place a couple of wooden blocks be tween the cross tube and the lift.

NOTE: To achieve the best possible balance, roll the lift from the front of the oven or from the motor side.

NOTE: If necessary, the oven can also be lifted off the stand.

2.Remove the original packaging from the oven. Do not remove the vinyl that covers the stain less steel surface until the oven has been installed. Once the vinyl has been removed, the surfaces are vulnerable to sharp objects such as tools.

3.Remove all packaging material that secures the racks in the oven chamber.

Figure 1

6

Installation

Oven Location and Leveling

The well planned and proper placement of your oven will result in long term operator convenience and satisfactory performance.

Certain minimum clearances must be maintained between the oven and any combustible or non combustible construction.

Strong sources of heat such as hotplates, tilting frying pans, deep fat fryers, etc. should not be placed near the oven, especially near its right side. An optional side heat shield is available.

MINIMUM REQUIRED CLEARANCES

Right Side

 

 

 

 

 

Left Side

 

 

 

 

Back

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.75" (7cm)

 

 

 

 

2.75" (7cm)

 

 

 

2" (5cm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

In addition, the following clearances are recom mended for servicing.

DOven body sides - 12" (30cm)

DOven body back - 12" (30cm)

To ensure that the oven functions correctly when installed, it should be placed upright and level (horizontally). This is measured at the front and side edge of the roof. The oven can be levelled using the adjusting screws on the stand or on the legs of table models. The height of the oven should also be adjusted to fit the trolley for rack.

CORRECT INSTALLATION

INCORRECT INSTALLATION

Figure 2

7

Installation

Plumbing Connections

WATER CONNECTION

Blodgett BCM ovens have one or two water con nections. In the case of two water connections, the following applies:

D1 connection for raw water for the condensation jet (cold water). The connection is located on the back.

D1 connection for the steam generator and the Combi Wash jet in the oven chamber. Must meet the requirements applying to water sup plied to household appliances; however, hot water with a temperature not exceeding 120°F (49°C) can be used. The connection is located at the front.

To facilitate cleaning and servicing, the oven should be connected with an approved flexible 3/4" hose. Permanent installations should be fitted with a stop tap and a non return valve.

If the feeder is connected to the water distribution system with a flexible hose, this hose should be VA approved.

Before connecting the oven to water, flush the tubes thoroughly. Connect the oven.

WARNING!!

If the water temperature exceeds 70°F (21°C), problems with regard to Combi Optima calibration and cooling of the oven may occur.

Ovens with a steam generator must not be connected to a reversed osmosis plant, as this may cause problems with the read% ing of the water level in the steam genera% tor.

The water connection must be carried out by an authorised plumber in accordance with existing local codes.

Clogged up water filters and dirt in the so% lenoid valves are not covered by the war% ranty.

DRAIN CONNECTION

Blodgett ovens are equipped with a drain system that removes surplus water from the oven cham ber. This may be condensed water from the prod ucts, or it may occur when the oven chamber is cooled down with cold water, or when the oven chamber is cleaned.

WARNING!!

Connection must be carried out by an au% thorised plumber, to an open or closed drain. The drain must never end directly beneath the oven.

The drain must be of stainless steel or an equally temperature resistant material, have a diameter of at least 2" (49 mm) and a fall of at least 3° or 5%.

Figure 3

8

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