Blodgett BCM-102E Installation Manual

BCM and BLCM
INSTALLATION - OPERATION - MAINTENANCE
BCM et BLCM
BLODGETT COMBI
www.blodgett.com
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone (802) 658Ć6600 Fax: (802) 864Ć0183
PN60740 Rev E (8/11)
E 2011 - G.S. Blodgett Corporation
A PERSONAL WORD FROM BLODGETT COMBI
QUELQUES MOTS DE BLODGETT COMBI
Congratulations on your purchase of a BLODGETT Combi appliance. We firmly believe that your choice has been a wise one, and trust you will reĆ ceive many years of excellent service from your new Combi.
You will find that cooking with Combi appliances saves time, labor and extensive cleaning of both the kitchen and the unit.
With Combi appliances the quality, taste, consistency, and look of your food are improved, thus endorsing the policy to which we've always adĆ hered: For Better Cooking!"
Once you've had a chance to use your Combi, please tell us, your dealer and colleagues about any creative and interesting applications you have discovered; exchange ideas with other users. Be sure to advise us or your dealer immediately should any mechanical or technical problems be encountered (...we're here to help!) and above all Enjoy Cooking the BLODGETT Combi Way!
For information on cooking, please refer to our separate cooking guide.
Toutes nos félicitations sur votre achat d'appareil de Blodgett Combi. Nous croyons fermement que votre choix est un choix raisonnable et nous sommes certains que vous obtiendrez de nombreuses années d'excellent service de votre nouveau four multiĆusages.
Vous allez découvrir que la cuisson dans les appareils Combi économise le temps, le travail et le degré de nettoyage de l'appareil aussi bien que de la cuisine.
Avec les appareil de Combi, la qualité, le goût, la consistence et l'apparĆ ence des aliments sont améliorés, s'accordant, de ce fait, avec notre politique "Pour une meilleure cuisson !"
Une fois que vous aurez eu la chance d'utiliser notre Combi, informez nous, votre concessionnaire et vos collègues, de toutes les applications nouvelles et intéressantes que vous avez découvertes ; échangez vos idées avec d'autres utilisateurs. N'hésitez pas à nous prévenir, ou votre concessionnaire, de tout problème mécanique ou technique que vous pourriez rencontrer (... nous sommes ici pour vous aider) et parĆdessus tout RégalezĆvous à cuisiner à la façon BLODGETT Combi!
Pour obtenir de plus amples informations sur l'art culinaire, veuillez conĆ sulter notre livre de cuisine séparé.
IMPORTANT
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT
AVERTISSEMENT: UNE INSTALLATION, UN AJUSTEMENT, UNE ALTÉRATION, UN SERVICE OU UN ENTRETIEN NON CONFORME AUX NORMES PEUT CAUSER DES DOMMAGES À LA PROPRIÉTE, DES BLESSURES OU LA MORT. LISEZ ATTENTIVEĆ MENT LES DIRECTIVES D'INSTALLATION, D'OPÉRATION ET D'ENTRETIEN AVANT DE FAIRE L'INSTALLATION OU L'ENTRETIEN DE CET ÉQUIPEMENT.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
AVERTISSEMENT
Ne pas entreposer ni utiliser de l'essence ni d'autres vapeurs ou liquides inflamĆ mables dans le voisinage de cet appariel, ni de tout autre appareil.
The information contained in this manual is important for the proper installation, use, and maintenance of this oven. Adherence to these procedures and instrucĆ tions will result in satisfactory baking results and long, trouble free service. Please read this manual carefully and retain it for future reference.
Les informations données dans le présent manuel sont importantes pour installer, utiliser et entretenir correctement ce four. Le respect de ces instructions et procéĆ dures permettra d'obtenir de bons résultats de cuisson et une longue durée de serĆ vice sans problèmes. Veuillez lire le présent manuel et le conserver pour pouvoir vous y reporter à l'avenir.
Errors: Descriptive, typographic or pictorial errors are subject to correction. SpecificaĆ
tions are subject to change without notice.
Erreurs:Les erreurs de description, de typographie ou d'illustration font l'objet de
corrections. Les caractéristiques sont sujettes à modifications sans préavis.
Your Service Agency's Address: Adresse de votre agence de service:
Model/Modèl:
Serial Number/Numéro de série:
Your appliance was installed by/ Installateur de votre four:
Your oven's installation was checked by/ Contrôleur de l'installation de votre four:
Table of Contents/Table des Matières
Introduction
The Blodgett CombiĆOven/Steamer 2. . . . .
Description of the CombiĆOven/Steamer 3.
Installation
Agency Approvals 4. . . . . . . . . . . . . . . . . . . .
Utility Specifications 5. . . . . . . . . . . . . . . . . . .
Unpacking the Oven 7. . . . . . . . . . . . . . . . . .
Oven Location and Leveling 8. . . . . . . . . . . .
Plumbing Connections 9. . . . . . . . . . . . . . . .
Electrical Connection and Ventilation 11. . . .
Gas Connections 12. . . . . . . . . . . . . . . . . . . . .
Gas Hose Restraint 14. . . . . . . . . . . . . . . . . . .
Final Check Lists 15. . . . . . . . . . . . . . . . . . . . .
Operation
Manual Control Description 16. . . . . . . . . . . .
Manual Cooking 17. . . . . . . . . . . . . . . . . . . . . .
Core Probe Cooking 17. . . . . . . . . . . . . . . . .
Programmed Cooking 18. . . . . . . . . . . . . . . . .
Programming the Control 18. . . . . . . . . . . .
Cooking with a Program 18. . . . . . . . . . . . .
Cooking Tips 19. . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance
Cleaning & Preventative Maintenance 20. . .
Introduction
Le fourĆétuveur Combi de Blodgett 22. . . . . .
Description du fourĆétuveur Combi 23. . . . . .
Installation
Certifications 24. . . . . . . . . . . . . . . . . . . . . . . . .
Caractéristiques techniques relatives
aux services publics 25. . . . . . . . . . . . . . . . . .
Déballage du four 27. . . . . . . . . . . . . . . . . . . .
Choix de l'emplacement et nivellement
du four 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Robinetterie 29. . . . . . . . . . . . . . . . . . . . . . . . . .
Raccordement à l'électricité et Ventilation 31
Raccordement au gaz 32. . . . . . . . . . . . . . . . .
Câble d'immobilisation du tuyau à gaz 34. .
Liste de vérification finale 35. . . . . . . . . . . . . .
Fonctionnement
Description de la commande manuelle 36. .
Cuisson manuelle 37. . . . . . . . . . . . . . . . . . . .
Cuisson Manuelle 37. . . . . . . . . . . . . . . . . . .
Cuisson a la Sonde 38. . . . . . . . . . . . . . . . . .
Cuisson programmée 39. . . . . . . . . . . . . . . . .
Programmation de la Commande 39. . . . .
Cuisson Selon un Programme 40. . . . . . . .
Trucs et suggestions en matière de
cuisson 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Entretien
Nettoyage et entretien préventif 42. . . . . . . .
Introduction
The Blodgett CombiĆOven/Steamer
The Blodgett CombiĆOven/Steamer offers a comĆ pletely new method of cooking. With the Oven/ Steamer you have the choice of two cooking proĆ cesses: Steam and Hot Air, either...
D Separately D Combined, or D In Sequence
And for easy operation you can choose from three primary cooking modes:
In the Steam mode you can:
steam reheat reconstitute stew thaw simmer blanch preserve braise poach
In the Hot Air mode you can:
roast bake grill gratinate broil
In the two Combi modes you can:
defrost roast rethermalize reheat bake forced steaming
There are four additional specialized modes to help you make the most of your time:
Retherm - for perfect reheating Proofing - Proof and bake all in the same oven Preheat - in this mode the oven will preheat to
575_F (300_C) for 15 minutes. The oven will then automatically lower to 480_F (249_C) to protect the advanced electronic components.
Cool Down - allows the oven cavity to cool down rapidly with the door opened
You āācan also āāuse āātwo āāor āthree functions in seĆ quence during one cooking process. We call this:
D combiĆsteaming D combiĆroasting D combiĆbaking
The combination of circulating hot air and steam in the space saving, high performance CombiĆ Oven/Steamer leads to improvements in the folĆ lowing areas:
D increased productivity in the kitchen D a reduction in capital expenditures for multiple
equipment replacement
D a wider range of menu choices D a simplified cleaning process
The work process is simplified since products are prepared on or in steam table āpans āand trays. Food can be cooked, stored, and transported with āthe āsame āāpans. āSmall āamounts of product can be processed efficiently; preĆcooked and conveĆ nience foods can be reheated within minutes. āMany frozen foods can be processed without preĆ thawing. This flexibility in preparation reduces the need for kettles and steam tables since there is no need for large amounts of food to be kept warm for long periods of time.
Today the improvement of food quality is more imĆ portant than ever. Vegetables are cooked in the Blodgett CombiĆOven/Steamer without water at the optimal temperature of just under 212_F (100_C), maintaining valuable vitamins, minerals, nutrients and trace elements. Cooking meat in the Combi results in less shrinkage and a firmer, juicier product. The Blodgett CombiĆOven/Steamer is being used more and more for baking. Steam and Hot āAir āmodes āmake āit āa āgeneral āpurpose baking appliance.
2
Introduction
Description of the CombiĆOven/Steamer
ABOUT THE OVEN/STEAMER
Blodgett CombiĆOven/Steamers are quality proĆ duced using highĆgrade stainless steel with first class workmanship.
The multiple speed fan, which is guarded against accidental finger contact, is driven by a quiet and powerful motor. The condenser draws out excess steam from the appliance. Condensation and waste water, which result during steaming and cleaning, are continuously drained.
The use of high quality insulation impedes excesĆ sive heat radiation and saves energy.
The BCM/BLCM makes it possible to enjoy all of the advantages of a high quality steamer at the flick of a switch. Fresh steam enters the oven cavĆ ity without pressure and is circulated at high speed. This process enables quick and gentle cooking and ensures high quality food while proĆ viding convenient working methods. The steam generator is completely automatic and protected from running dry.
OVEN/STEAMER OPERATION
The practical oven door, with a viewing window, has a wide swing radius and handle which can be operated easily, even with wet or greasy hands.
Ease of operation is guaranteed through the simĆ ple to use control. With graphical symbols and storage for 10 product recipes the BCM/BLCM is easy for even inexperienced kitchen staff to operĆ ate.
Cleaning is kept to a minimum thanks to the autoĆ matic Combi Wash system.
3
Installation
Agency Approvals
THE INSTALLATION INSTRUCTIONS CONĆ TAINED HEREIN ARE FOR THE USE OF QUALIĆ FIED INSTALLATION AND SERVICE PERSONNEL ONLY. INSTALLATION OR SERVICE BY OTHER THAN QUALIFIED PERSONNEL MAY RESULT IN DAMAGE TO THE OVEN AND/OR INJURY TO THE OPERATOR.
Qualified installation personnel are individuals, a firm, a corporation, or a company which either in person or through a representative are engaged in, and are responsible for:
D The installation or replacement of gas piping.
The connection, installation, repair or servicing of equipment.
D The installation of electrical wiring from the elecĆ
tric meter, main control box or service outlet to the electric appliance.
Qualified installation personnel must be experiĆ enced in such work, be familiar with all precauĆ tions required and have complied with all requireĆ ments of state or local authorities having jurisdiction.
U.S. and Canadian Installations
Installation must conform with local codes, or in the absence of local codes, with the National Fuel
Gas Code, NFPA54/ANSI Z223.1-Latest Edition, the Natural Gas Installation Code CAN/CGAĆ B149.1 or the Propane Installation Code, CAN/ CGAĆB149.2 as applicable.
Reference: National Electrical Code, ANSI/NFPA 70-Latest Edition and/or Canadian Electrical Code CSA C22.1 as applicable.
This equipment is to be installed in compliance with the Basic Plumbing Code of the Building OffiĆ
cials and Code Administrators International Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).
Appliance is to be installed with backflow prevenĆ tion in accordance with applicable federal, provĆ ince and local codes.
General Export Installations
Installation must conform with Local and National installation standards. Local installation codes and/ or requirements may vary. If you have any questions regarding the proper installation and/or operation of your appliance, please contact your local distributor. If you do not have a local distributor, please call Blodgett Combi at 0011Ć802Ć860Ć3700.
4
Installation
Utility Specifications
PLUMBING SPECIFICATIONS
WATER
Water Pressure 36.26 PSI (250 kPa, 2.5 bar) during Combi Wash
21.76 PSI (150 kPa, 1.5 bar) when Combi Wash is not active 87 PSI (600 kPa, 6 bar) maximum
Water Connection 3/4" garden hose cold water
Minimum Requirements TDS - less than 100 parts per million
Total Hardness - 80Ć120 parts per million Chlorides - less than 30 parts per million pH Factor - 7.0Ć8.0 Chlorine - 0 parts per million
DRAINAGE
Drain Type Atmospheric Vented Drain
Drain Connection 2.00" (50.8mm) Copper
Avg Water Drain Temp. Approximately 140_F (60_C)
RATINGS - GAS OVENS
Model Gas Type Input Voltage Phase Amps
BLCMĆ61G
BLCMĆ101G
BLCMĆ102G
BLCMĆ202G
Natural 40,900 BTU 120 1 11
Propane 40,900 BTU 120 1 11
Natural 71,500 BTU 120 1 11
Propane 71,500 BTU 120 1 11
Natural 125,000 BTU 120 1 22
Propane 125,000 BTU 120 1 22
Natural 184,000 BTU 120 1 22
Propane 184,000 BTU 120 1 22
5
Installation
BLCM 23E
BLMP 6E
BLCM 10E
Utility Specifications
Model Voltage kW Hz Phase Max Load (amps)
ELECTRICAL RATINGS
208 5.4 60 3 26
BLCMĆ23E
BLMPĆ6E
BLCMĆ10E
BCMĆ61E
BLCMĆ61E
BCMĆ101E
BLCMĆ101E
BCMĆ102E
BLCMĆ102E
240 5.9 60 3 25
480 6.4 60 3 14
208 6.9 60 3 34
240 7.5 60 3 32
480 8.2 60 3 18
240 10.4 60 3 29
240 11.3 60 3 28
480 12.3 60 3 26
208 9 60 3 26
240 9 60 3 26
480 9 60 3 13
208 18 60 3 52
240 18 60 3 52
480 18 60 3 25
240 27 60 3 80
240 27 60 3 80
BCMĆ202E
BLCMĆ202E
480 27 60 3 36
240 60 60 3 175
240 60 60 3 175
480 60 60 3 80
6
Installation
Unpacking the Oven
The oven is best handled while still in its wrapping. Wherever possible, use a rolling lift.
1. Roll the lift under the lower cross tube of the stand Place a couple of wooden blocks beĆ tween the cross tube and the lift.
NOTE: To achieve the best possible balance,
roll the lift from the front of the oven or from the motor side.
NOTE: If necessary, the oven can also be
lifted off the stand.
2. Remove the original packaging from the oven. Do not remove the vinyl that covers the stainĆ less steel surface until the oven has been installed. Once the vinyl has been removed, the surfaces are vulnerable to sharp objects such as tools.
3. Remove all packaging material that secures the racks in the oven chamber.
Figure 1
7
Installation
Oven Location and Leveling
The well planned and proper placement of your oven will result in long term operator convenience and satisfactory performance.
Certain minimum clearances must be maintained between the oven and any combustible or nonĆ combustible construction.
MINIMUM REQUIRED CLEARANCES
Size Sides Back To p
Electric Ovens
61, 101,
102 & 202
23, 6 & 10 2.75"
Gas Ovens
61, 101,
102 & 202
Strong sources of heat such as hotplates, tilting frying pans, deep fat fryers, etc. should not be placed near the oven, especially near its right side. An optional side heat shield is available.
In addition, the following clearances are recomĆ mended for servicing.
D Oven body sides - 12" (30cm) D Oven body back - 12" (30cm)
To ensure that the oven functions correctly when installed, it should be placed upright and level (horizontally). This is measured at the front and side edge of the roof. The oven can be levelled using the adjusting screws on the stand or on the legs of table models. The height of the oven should also be adjusted to fit the trolley for rack.
2.75" (7cm)
(69.9mm)
2.75"
(70mm)
2"
(50mm)
2.75"
(69.9mm)
2"
(50mm)
n/a
19.5"
(49.5cm)
n/a
CORRECT INSTALLATION
INCORRECT INSTALLATION
Figure 2
8
Installation
Plumbing Connections
WATER CONNECTION
Blodgett BCM/BLCM ovens have two water conĆ nections. Both are located at the back of the unit.
D 1 connection for raw water for the condensation
jet.
D 1 connection for steam generation and the
Combi Wash jet in the oven chamber. Must meet the requirements applying to water supĆ plied to household appliances.
Quench
Figure 3
WARNING!! If the water temperature exceeds 70°F
(21°C), problems with regard to Combi Optima calibration and cooling of the oven may occur.
Steam
DRAIN CONNECTION
Blodgett ovens are equipped with a drain system that removes surplus water from the oven chamĆ ber. This may be condensed water from the prodĆ ucts, or it may occur when the oven chamber is cooled down with cold water, or when the oven chamber is cleaned.
WARNING!! Connection must be carried out by an auĆ
thorised plumber, to an open or closed drain. The drain must never end directly beneath the oven.
The drain must be of stainless steel or an equally temperatureĆresistant material, have a diameter of at least 2" (49 mm) and a fall of at least 3° or 5%.
The water connection must be carried out by an authorized plumber in accordance with existing local codes.
Clogged up water filters and dirt in the soĆ lenoid valves are not covered by the warĆ ranty.
To facilitate cleaning and servicing, the oven should be connected with an approved flexible 3/4" hose. Permanent installations should be fitted with a stopĆtap and a nonĆreturn valve.
If the feeder is connected to the water distribution system with a flexible hose, this hose should be VA approved.
Before connecting the oven to water, flush the tubes thoroughly. Connect the oven.
Figure 4
9
Installation
Plumbing Connections
CLEANING & DELIMING CHEMICAL
1. BCP/BLCPĆ61, 101, 102 and 202 ovens only. The oven is supplied with a chemical
bottle holder. The holder can be affixed to eiĆ ther side of the oven. Place it on the stand crossmember. See Figure 5.
Figure 5
2. Connect the supplied detergent tubes (red and blue) to the underside of the oven near the rear. Connect the blue hose to the fitting with the blue sticker and the red hose to the fitting with the red sticker. See Figure 6.
3. Insert the blue and red hoses into the proper bottles. Red is for detergent, blue is for rinse aid.
4. BCM only - The last line is for the delimer. This is the tan colored tube protroding from the bottom of the oven. Cut the tubing to the proper length, if needed, and place the tubing into the delime bottle.
NOTE: If the tube is cut to length, remove the
stainless steel weight from the end of the tube and reinsert.
Red Sticker
Red Tube
Blue Sticker
Blue Tube
Figure 6
10
Installation
Electrical Connection and Ventilation
ELECTRICAL CONNECTION
NOTE: Electrical connections must be performed
by a qualified installer only.
Before making any electrical connections to these appliances, check that the power supply is adeĆ quate for the voltage, amperage, and phase reĆ quirements stated on the rating name plate mounted on the appliance.
1. The rating plate is located on the right side of the oven.
An approved plug outlet or a safety cutout must be located close to the oven so that the oven can be disconnected during installation and repair. The safety cutout must be able to cut off all poles with a total distance of break of at least 3 mm.
All appliances must be installed in accordance with Local or National Electrical codes.
The wiring diagram is located in the motor compartment.
NOTE: Disconnect the power supply to the apĆ
pliance before servicing.
WARNING!! Improper installation may invalidate your
warranty.
Electric Models
VENTILATION
Blodgett BCM/BLCM ovens are equipped with an open/direct exhaust system that removes surplus humidity from the oven chamber. The exhaust sysĆ tem has an electrically operated damper.
The ventilation motor can be controlled directly from the oven. This means that the ventilation starts when a program is started and runs for 10 minutes after the program is completed.
The exhaust tube can be connected to a ventilaĆ tion system. In that case, a special extraction funĆ nel is fitted to avoid suction directly from the oven chamber. This extraction funnel can be ordered from Blodgett.
If an extraction hood is installed in the ceiling above the oven, it should project 20" (50 cm) over the front of the oven.
A strain relief for the power supply cord is provided. The installer must supply a cord that meets all Local and National installation standards.
Gas Models U.S. and Canadian Installations
A power cord (115V units only) is supplied with a plug attached. Plug the power cord into the deĆ sired receptacle.
WARNING!! If the supply cord is damaged, it must be
replaced by a special cord or assembly available from the manufacturer or its serĆ vice agent.
Figure 7
11
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