Blodgett B32N-170, B32N-171, B32N-270, B32A-171 Operation Manual

Owner’s Manual
Free-Standing or Sectional-Base
Free-Standing
Single Deck
(Model B32N-170)
Please complete this information and retain this manual for the life of the equipment:
Model #: __________________________ Serial #: __________________________ Date Purchased: ___________________
IMPORTANT FOR FUTURE REFERENCE
Sectional-Base
Single Deck with Warming Oven and Standard Oven
(Model B32D-171)
or Convection Oven
(Model B32A-171)
Free-Standing
Single Deck
with Warming Oven
(Model B32N-171)
WARNING
Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. Read installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.
1100 Old Honeycutt Road, Fuquay-Varina, NC 27526 USA • www.blodgettrange.com
MANUAL 1184964 $18.00
Free-Standing
Double Deck
(Model B32N-270)
INFRARED BROILER
MANUAL SECTION SR
SAFETY PRECAUTIONS INFRARED BROILER
SAFETY PRECAUTIONS
Before installing and operating this equipment, be sure everyone involved in its operation is fully trained and aware of precautions. Accidents and problems can be caused by failure to follow fundamental rules and precautions.
The following symbols, found throughout this manual, alert you to potentially dangerous conditions to the operator, service personnel, or to the equipment.
DANGER
WARNING
CAUTION
NOTICE
This symbol warns of immediate hazards that will result in severe injury or death.
This symbol refers to a potential hazard or unsafe practice that could result in injury or death.
This symbol refers to a potential hazard or unsafe practice that could result in injury, product damage, or property damage.
This symbol refers to information that needs special attention or must be fully understood, even though not dangerous.
WARNING
FIRE HAZARD
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of cooking appliances. Keep area around cooking appliances free and clear of combustibles. Purchaser of equipment must post in a prominent location detailed instructions to be followed in the event the
operator smells gas. Obtain the instructions from the local gas supplier.
WARNING
BURN HAZARD
Contact with hot surfaces will cause severe burns. Always use caution when operating cooking appliances.
WARNING
EXPLOSION AND ASPHYXIATION HAZARD
In the event a gas odor is detected, shut down equipment at the main gas shut-off valve and immediately call the emergency phone number of your gas supplier.
Improper ventilation can result in headaches, drowsiness, nausea, and could result in death. Do not obstruct the flow of combustion and ventilation air to and from cooking appliances.
WARNING
ELECTRIC SHOCK HAZARD
For appliances that use electric power, disconnect the power to the appliance before cleaning. Do not remove panels that require tools to remove.
NOTICE
Blodgett Range Sectional Ranges are intended for commercial use only. Not for household use. Warranty will be void if service work is performed by other than a qualified technician, or if other than genuine
Blodgett Range replacement parts are installed. Give this Owner’s Manual and important papers to the proper authority to retain for future reference.
Copyright © 2002 by Blodgett Range. All rights reserved. Published in the United States of America.
PAGE 2 OF 28 OWNER'S MANUAL 1184964
INFRARED BROILER INTRODUCTION

INTRODUCTION

Congratulations! You have purchased one of the finest pieces of heavy-duty commercial cooking equipment on the market.
You will find that your new equipment, like all Blodgett Range equipment, has been designed and manufactured to meet the toughest standards in the industry. Each piece of Blodgett Range equipment is carefully engineered and designs are verified through laboratory tests and field installations. With proper care and field maintenance, you will experience years of reliable, trouble-free operation. For best results, read this manual carefully.
RETAIN THIS MANUAL FOR FUTURE REFERENCE. This manual is for the Blodgett Range Infrared Broiler model B32N-170 (Free-Standing Single-Deck), model B32N-
171 (Free-Standing Single-Deck with Warming Oven), model B32N-270 (Free-Standing Double-Deck), model B32D­171 (Standard-Oven Sectional Base), and model B32A-171 (Convection-Oven Sectional Base).
On free-standing models, the serial plate is located in the cavity behind the air-intake filter; on sectional-base models, the serial plate is located on the backside of the kick-plate below the oven door (see Figure 1 below).
Read these instructions carefully before attempting installation. Installation and initial startup should be performed by a qualified installer. Unless the installation instructions for this product are followed by a qualified service technician (a person experienced in and knowledgeable with the installation of commercial gas and/or electric cooking equipment) then the terms and conditions on the Manufacturer’s Limited Warranty will be rendered void and no warranty of any kind shall apply.
In the event you have questions concerning the installation, use, care, or service of the product, write to:
Blodgett Range
1100 Old Honeycutt Road
Fuquay-Varina, North Carolina 27526 USA
Figure 1
Location of Serial Plate
On sectional models, the serial plate is
On free-standing models, the serial plate is located behind the air-intake filter.
To remove the filter, lift it straight up and pull it out at the bottom.
OWNER'S MANUAL 1184964 PAGE 3 OF 28
located inside the panel below the oven
door. Lift the panel straight up and pull the
top edge out (it is hinged along the bottom).
SPECIFICATIONS INFRARED BROILER

SPECIFICATIONS

NOTICE
Local codes regarding installation vary greatly from one area to another. The National Fire Protection Association, Inc. states in its NFPA 96 latest edition that local codes are the “authority having jurisdiction” when it comes to installation requirements for equipment. Therefore, installations should comply with all local codes.
Blodgett Range reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, additions, or replacements for previously purchased equipment.
This product is intended for commercial use only, not for household use.
The installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code,
ANSI Z223.1, Natural Gas Installation Code, CAN/CGA-B149.1, or the Propane Installation Code CAN/CGA- B149.2, as applicable, including:
1. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.45 kPa).
2. The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.45 kPa).
WARNING
MINIMUM CLEARANCES FROM COMBUSTIBLE CONSTRUCTION
There must be adequate clearance between unit and combustible construction. Clearance must also be provided for servicing and for operation.
Minimum clearance from combustible surfaces is 6" on the sides and back.
Units have 6" legs or casters, and may be installed on combustible floors.
Adequate clearance must be provided in the aisle and at the side and rear to allow the door to open sufficiently to permit the removal of the racks and for serviceability.
On units with the convection-type oven, a minimum of 2 inches must be allowed behind the motor and the rear non-combustible enclosure. Care must be taken to provide adequate air circulation to prevent the motor from overheating. No additional clearance from the sides and back is required for service as the units are serviceable from the front.

UTILITY REQUIREMENTS

GAS (see also page 6) ELECTRICITY (see also page 6)
Model
B32N-170 104,000 104,000 1.0 ­B32N-171 104,000 104,000 1.0 ­B32N-171
(with optional oven heating
element; requires BOTH
120V and 208/240V power)
B32N-270 208,000 208,000 2.0 ­B32D-171 149,000 146,000 2.0 2.0 B32A-171 149,000 146,000 5.8 3.6
Natural Gas Propane 120V 208/240V
BTU/hour BTU/hour Amps Amps
104,000 104,000 1.0 20.0
PAGE 4 OF 28 OWNER'S MANUAL 1184964
INFRARED BROILER SPECIFICATIONS

DIMENSIONS

Figure 2
Gas connection is 12" (305 mm) above floor.
32" (813)
TOP VIEW of Models
B32N-170, B32N-171,
and B32N-270
4-1/4" (108)
37"
(940)
60-1/4"
(1530)
47-3/4"
(1213)
62-1/4"
(1581)
32" (813)
FRONT VIEW of Models
B32A-171 and B32D-171
38-3/4"
2" (51)
45-1/2"
(1156)
(984)
59-1/4"
(1505)
72"
(1829)
74"
(1880)
34-1/2"
(876)
58-3/4"
(1492)
72-1/2"
(1842)
74-1/2"
(1892)
FRONT VIEW
of Model B32N-170
FRONT VIEW of Models
B32A-171 and B32D-171
36"
(914)
45-1/2"
(1156)
59-1/4"
(1505)
78-1/4"
(1988)
81"
(2057)
FRONT VIEW
of Model B32N-171
2-1/2" (64)
33-3/4"
(859)
37" (940)
Front Gas Manifold
SIDE VIEW of Models
B32A-171 and B32D-171
Motor for
Convection
Oven Model
B32A-171
Optional
Rear Gas
Connection
FRONT VIEW
of Model B32N-270
20"
(508)
REAR VIEW of Models
B32A-171 and B32D-171
7" (178)
2-1/2" (64)
Electrical
Connection
for Oven
18"
(457)
OWNER'S MANUAL 1184964 PAGE 5 OF 28
SPECIFICATIONS INFRARED BROILER

ELECTRICITY SUPPLY

Free-standing models (B32N-170, B32N-171, and B32N-270) have a 7-foot (2134 mm) power cord with a grounded plug to supply 50Hz or 60Hz single-phase 120VAC electric power. Model B32N-171 units with the optional electric heating element for the warming oven also have a terminal block for connection to a single-phase 208/240V source.
Sectional-base models (B32D-171 and B32A-171) can be ordered to use either 120V power or 208/240V power. Units wired for 120V power have a 7-foot (2134 mm) power cord with a grounded plug to supply 50Hz or 60Hz single­phase 120VAC electric power. Units wired for 208/240V power have a junction-box for connecting wires to a single­phase 208/240V source.
The appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of
local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, as
applicable. An electrical diagram is located on the inside of the oven kick plate of sectional-base models, and behind the air-intake grill of free-standing models (see Figure 1 on page 3).

VENTILATION

WARNING
Improper ventilation can result in personal injury or death. Ventilation which fails to properly remove flue products can cause headaches, drowsiness, nausea, or could result in death.
All units must be installed in such a manner that the flow of combustion and ventilation air is not obstructed. Provisions for adequate air supply must be provided.
NOTICE
Proper ventilation is the owner’s responsibility. Any problem due to improper ventilation will not be covered by the warranty.
Do not obstruct the front or rear of the unit since combustion air enters through these areas. Be sure to inspect and clean the ventilation system according to the ventilation equipment manufacturer’s instructions.
If a ventilation canopy is used, it is recommended that the canopy extend 6" past the appliance and that the bottom edge be located 6'6" from the floor. Filters should be installed at an angle of 45° or more from the horizontal. This position prevents dripping grease and facilitates collecting the run-off grease in a drip pan, unusually installed with a filter.
A strong exhaust fan tends to create a vacuum in the room and may interfere with burner performance or may extinguish pilot flames. Fresh air openings approximately equal to the fan area will relieve such a vacuum. The exhaust fan should be installed at least 2" above the vent opening at the top of the unit.
If the unit is connected directly to an outside flue, a CSA design certified down draft diverter must be installed. In case of unsatisfactory performance on any appliance, check the appliance with the exhaust fan turned OFF. Do this
only long enough to check whether doing so corrects any problems with equipment performance. Then turn the exhaust fan back on and let it run to remove any exhaust that may have accumulated during the test.

GAS SUPPLY

Free-standing models (B32N-170, B32N-171, and B32N-270) have a 3/4" rear gas connection with a male NPT connector. Sectional-base models (B32D-171 and B32A-171) have a 1-1/4" front gas manifold that couples to the adjacent sectional unit(s), and can be ordered with an optional 1" rear gas connection with a male NPT connector.
Minimum supply pressure is 7" W.C. for natural gas, 11" W.C. for propane. An external pressure regulator and shut off valve must be provided. If using a flexible-hose gas connection, the I.D. of the hose must not be smaller than the connector on the unit and must comply with ANSI Z21.69. Provide an adequate means of restraint to prevent undue strain on the gas connection.
These appliances are design-certified for operation on natural or propane gases. The unit is shipped configured and adjusted for the type of gas specified by the purchaser. The serial plate indicates the type of gas the unit is equipped to burn. The appliance should be connected ONLY to the type of gas for which it is equipped.
If applicable, the vent line from the gas appliance pressure regulator shall be installed to the outdoors in accordance
with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1, Natural Gas Installation Code, CAN/CGA-B149.1, or the Propane Installation Code CAN/CGA-B149.2, as applicable.
PAGE 6 OF 28 OWNER'S MANUAL 1184964
INFRARED BROILER SPECIFICATIONS
An adequate gas supply is imperative. Undersized or low pressure lines will restrict the volume of gas required for satisfactory performance. Fluctuations of more than 25% on natural gas or 10% on propane gas will create problems and affect burner operating characteristics. A 1/8" pressure tap is located on the manifold to measure the manifold pressure. The supply line to the unit should be no smaller than the inside diameter of the pipe on the unit to which it is connected.
Purge the supply line to clean out dust, dirt, or other foreign matter before connecting the line to the unit. All pipe joints and connections must be tested thoroughly for gas leaks. Use only soapy water for testing on all gases.
NEVER use an open flame to check for gas leaks. All connections must be checked for leaks after the unit has been put into operation. Test pressure should not exceed 14" W.C.
OWNER'S MANUAL 1184964 PAGE 7 OF 28
OPERATION INFRARED BROILER

OPERATION

DANGER
EXPLOSION HAZARD
In the event a gas odor is detected, shut down equipment at the main shut off valve. Immediately call the emergency phone number of your gas supplier.
CAUTION
If the broiler pilots should go out the flow of gas to the broiler burners is NOT interrupted. Consequently, it is the responsibility of the operator to check the ignition of the burners immediately EVERY TIME the broiler is turned on. Should ignition fail after 10 seconds, turn off burners, wait 5 minutes, and then try again.
NOTICE
Blodgett Range infrared broilers cook food in about half the time of conventional broilers, so adjust cooking times.
The location of controls and other components are shown in Figure 3 for Model B32N-170, Figure 4 for Model B32N­171, Figure 5 for Models B32A-171 and B32D-171, and Figure 6 for Model B32N-270.

LIGHTING AFTER GAS HAS BEEN SHUT OFF

When turning on the main gas supply after it has been shut off, do the following:
1. Make sure that all the control valves and power switches are in the OFF position.
2. Turn on the main gas supply valve(s).
3. Light the standing pilots of each connected appliance.
4. For sectional-base models, light the ovens first, then wait six minutes before lighting the broilers. This allows all air to be purged from the sectional-range gas piping.

OPERATION OF INFRARED BROILER

Blodgett Range infrared broilers broil in half the time of ordinary broilers. The burners reach operating temperature in just 90 seconds, and their intense infrared energy quickly heats the food, not the surrounding air. The broiling grid adjusts to four heights, and rolls out for easy access. A blower delivers fresh, filtered air to prevent smoke and vapors from affecting broiling efficiency.
The broiler grid is 24-1/2" wide by 28" deep, and rolls out 17-1/4". The front 3" of the grid receives less heat, and so can be used as a holding area. As food cooks, drippings drain into a collection drawer that is out of the heat zone. To operate the broiler, do the following:
Each broiler has two control valves. The valve on the left controls the two burners that heat the left side of the broiler, while the valve on the right controls the two burners than heat the right side of the broiler.
1. Light the constant-burning pilots located near the front of the broiler burners (unless the pilots are already lit).
2. Press the Blower Switch to ON. (The broiler can be safely operated with the blower OFF, but the smoke and vapors rising off the cooking food will reduce the infrared broiling efficiency.)
3. Turn the burner control(s) to HIGH and visually check that the burners have ignited. When the burners ignite, a blue flame will cover the surface of the ceramics for 10-15 seconds. Within 30 seconds this haze will disappear and the ceramics will glow red. The flame on the surface of the ceramics should be barely visible, with practically no blue haze.
4. If searing the food to mark it with grid marks is desired, before placing food on the rack move the broiler rack to its highest position and allow the burners to operate for five minutes.
5. Turn the burner control(s) to HIGH or LOW (as appropriate for the food to be cooked).
6. Raise or lower the broiler rack to the height appropriate for the food to be cooked.
PAGE 8 OF 28 OWNER'S MANUAL 1184964
INFRARED BROILER OPERATION
7. Pull out the rack, place food on it, and slide the rack back into the broiler. Remember that the front 3" of the rack
receives less heat so it can be used as a holding area. This holding area is marked by a 1/8" diameter rod.
8. Cook the food for the appropriate time, turning it when appropriate. Periodically check the broiler drippings
drawer(s) and empty if necessary.
9. When done broiling, turn the burner controls and blower switch to OFF. (To keep the broiler grid hot in order to
mark food with sear marks without preheating, turn the burner controls at LOW and move the broiler rack to its highest position. The blower fan switch can be turned OFF.)

LIGHTING BROILER PILOTS

The pilots should burn continuously unless the broiler is to be completely shut down. The broiler cavity has two pilots, each near the front of a pair of burners. If the pilots are extinguished, the pilot gas supply is NOT automatically interrupted. To light the pilots, do the following:
1. Turn the broiler burner valves to OFF.
2. Turn the blower switch to OFF.
3. Turn on the main gas supply to the unit (if not already on).
4. Turn on the manual service valve located on inlet supply line in the blower compartment.
5. Turn on the small valve located behind the plug button, just below the left burner valve.
6. Light the pilots.

OPERATION OF WARMING OVEN

Models B32A-171, B32D-171, and B32N-171 have an overhead warming oven that is heated by flue gases from the broiler. Operating the broiler only to heat the warming oven is inefficient and so is not recommended. If the optional electric element was ordered, it can be switched on to heat the warming oven. The warming oven is 25" wide by 25" deep.

OPERATION OF BASE OVEN

To operate the oven (of models that have an oven base), do the following:
1. Turn the Oven Gas Valve to the OPEN position.
2. Move the Oven Power Switch to the "ON" position. The oven pilot will automatically light, and the oven burner will
come on (if the oven is below the set cooking temperature). The Cooking Light is lit when the power switch is on.
3. On convection-oven models, select the fan speed (HI or LOW) using the Fan-Speed Switch.
4. Select the desired oven cooking temperature using the Cooking Temperature dial.
5. When done cooking using the oven, move the Power Switch to OFF and turn the Oven Gas Valve to OFF. Cooking tips for using a convection oven are included in the manual for the Saffire Series Sectional Range (1184743).

SHUTDOWN OF BROILER

To place the broiler in a standby state (ready for use), turn the burner control valves and the blower on-off switch to OFF. The pilots will remain lit.
To completely shut down the range for an extended period (or prior to disconnecting the gas supply), turn OFF the manual shut-off valves of all gas supply connections to the sectional range. (This will extinguish all pilots.)
OWNER'S MANUAL 1184964 PAGE 9 OF 28
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