Blodgett 20DS-KLS, 40DS-KLS, 60DS-KLS, 40DS-KPS, 60DS-KPS Operation Manual
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KPS/KLS-DS Series
DIRECT STEAM STATIONARY FLOOR KETTLE INSTALLATION - OPERATION - MAINTENANCE
BLODGETT OVEN COMPANY
www.blodgett.com
44 Lakeside Avenue, Burlington, Vermont 05401 USA Manufacture Service Questions: 866-518-3977
PART NUMBER 170098 REV B (04/11)
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
NOTIFY CARRIER OF DAMAGE AT ONCE
It is the responsibility of the consignee to inspect the container upon receipt of same and to determine the possibility of any damage, including concealed damage. WE suggest that if you are suspicious of damage to make a notation on the delivery receipt. It will be the responsibility of the consignee to file a claim with the carrier. We recommend that you do so at once.
IMPORTANT - READ FIRST - IMPORTANT
CAUTION: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS, CAUTIONS, AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL.
WARNING: THIS UNIT IS INTENDED FOR USE IN THE COMMERCIAL HEATING, COOKING AND HOLDING OF WATER AND FOOD PRODUCTS, PER THE INSTRUCTIONS CONTAINED IN THIS MANUAL. ANY OTHER USE COULD RESULT IN SERIOUS PERSONAL INJURY OR DAMAGE TO THE EQUIPMENT AND WILL VOID WARRANTY.
WARNING: KETTLES MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH PLUMBING. IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.
WARNING: AVOID ANY EXPOSURE TO ESCAPING STEAM. STEAM CAN CAUSE SEVERE BURNS.
WARNING: AVOID ALL DIRECT CONTACT WITH HOT EQUIPMENT SURFACES. DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS.
WARNING: AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN KETTLES. DIRECT CONTACT COULD RESULT IN SEVERE BURNS.
CAUTION: DO NOT OVER FILL THE KETTLE WHEN COOKING, HOLDING OR CLEANING. KEEP LIQUIDS A MINIMUM OF 2-3” (5-8 cm) BELOW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING, BOILING AND SAFE PRODUCT TRANSFER.
WARNING: TAKE SPECIAL CARE TO AVOID CONTACT WITH HOT KETTLE BODY OR HOT PRODUCT WHEN ADDING INGREDIENTS, STIRRING OR TRANSFERRING PRODUCT TO ANOTHER CONTAINER.
CAUTION: KEEP FLOORS IN FRONT OF KETTLE WORK AREA CLEAN AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY, TO AVOID SLIPS OR FALLS.
WARNING: FAILURE TO CHECK SAFETY VALVE OPERATION PERIODICALLY COULD RESULT IN PERSONAL INJURY AND/OR DAMAGE TO EQUIPMENT.
WARNING: WHEN TESTING, AVOID ANY EXPOSURE TO THE STEAM BLOWING OUT OF THE SAFETY VALVE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS.
CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN. WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.
CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY THE MANUFACTURER OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE OPERATOR INJURY AND DAMAGE TO THE EQUIPMENT, AND WILL VOID ALL WARRANTIES.
IMPORTANT: SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED PERSONNEL WILL VOID WARRANTIES.
OM-KPS/KLS-DS 1
Table of Contents
Important Operator Warnings |
....................................................... page 1 |
References.................................................................................... |
page 2 |
Equipment Description............................................................... |
page 3-4 |
Installation ..................................................................................... |
page 5 |
Initial Start-Up................................................................................ |
page 6 |
Operation ...................................................................................... |
page 7 |
Sequence of Operation ................................................................ |
page 8 |
Maintenance................................................................................. |
page 9 |
Cleaning................................................................................ |
page 10-11 |
Troubleshooting............................................................................ |
page 12 |
Parts List..................................................................................... |
page 13 |
Piping Diagram........................................................................ |
page 14-15 |
Service Log ............................................................................. |
page 16-17 |
References
KLENZADE SALES CENTER ECOLAB. Inc. 370 Wabasha St. Pau , Minnesota 55102 800/352-5326 or 612/293-2233
NSF INTERNATIONAL
789 N. Dixboro Road
P.O. Box 130140
Ann Arbor, Michigan 48113-0140
ZEP MANUFACTURING CO.
1310-T Seaboard Industrial Blvd.
Atlanta, Georgia 30318
2 OM-KPS/KLS-DS
Equipment Description
The direct steam heated kettles covered in this manual are one-piece, welded constructions of 18.8 type 304 stainless steel, which are listed by the National Sanitation Foundation. They have bar rims with a continuous seal weld on the underside. The kettles are ASME shop inspected, and registered with the national board for operation at pressures up to 25 PSI. They are finished to 180 emery grit interior, and a bright semideluxe exterior. The table on page 4 shows standard kettle sizes.
Steam from a remote source passes directly into the jacket. Steam pressure forces condensate out through the condensate outlet. The units operate safely and efficiently at steam pressures from five to 25 PSI. A safety valve works to release any pressure above the 25 PSI limit. If required, higher jacket pressure (PSI) kettles can be provided. A globe valve is required on the steam inlet, and a strainer, steam trap and check valve are needed on the condensate outlet. Each of these may be ordered as an option.
The kettles are emptied by tangent draw-offs. The standard draw-off on current models is a compression disk type, fabricated from 316 stainless steel with a 2 inch outer diameter (O.D.). The draw-off has a removable stainless steel strainer which has ¼ inch perforations. Options for the draw-off include a three-inch O.D., a strainer with 1/8 inch perforations, and a solid disk strainer.
Models KPS and KLS are deep kettles with 2/3 jackets. On units with capacities of 40 gallons or less, a one-piece hinged stainless steel dome cover is furnished. On larger units the cover is counter-balanced with a spring-assisted actuator.
Model KLS stands on stainless steel, tubular legs, that are continuously welded to the kettle. The legs are fitted with adjustable stainless steel floor flanges.
Model KPS stands on a stainless steel pedestal base. The outer surface of the base is flanged down vertically to permit proper sealing to the floor or deck. These units are provided with a standard faucet bracket.
OM-KPS/KLS-DS 3
Equipment Description
MODEL |
Kettle |
Inside |
Rim Height |
Overall |
Front-to-Back |
Base Style |
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Capacity |
Diameter |
Width |
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20DS-KPS |
20 Gallons |
20 inches |
36 inches |
22 inches |
26-1/4 inches |
Pedestal |
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75 liters |
508 mm |
914 mm |
559 mm |
667 mm |
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40DS-KPS |
40 Gallons |
26 inches |
36 inches |
28 inches |
31-3/4 inches |
Pedestal |
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150 liters |
660 mm |
914 mm |
711 mm |
807 mm |
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60DS-KPS |
60 Gallons |
30 inches |
39 inches |
32 inches |
36 inches |
Pedestal |
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225 liters |
762 mm |
991 mm |
813 mm |
914 mm |
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80DS-KPS |
80 Gallons |
32 inches |
43 inches |
34 inches |
39 inches |
Pedestal |
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300 liters |
813 mm |
1092 mm |
864 mm |
991 mm |
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100DS-KPS |
100 Gallons |
36 inches |
44 inches |
38 inches |
40 inches |
Pedestal |
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375 liters |
914 mm |
1118 mm |
965 mm |
1016 mm |
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20DS-KLS |
20 Gallons |
20 inches |
36 inches |
24 inches |
27-1/2 inches |
Tubular |
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75 liters |
508 mm |
914 mm |
610 mm |
699 mm |
Leg |
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40DS-KLS |
40 Gallons |
26 inches |
36 inches |
30 inches |
33 inches |
Tubular |
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150 liters |
660 mm |
914 mm |
762 mm |
838 mm |
Leg |
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60DS-KLS |
60 Gallons |
30 inches |
39 inches |
34 inches |
37 inches |
Tubular |
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225 liters |
762 mm |
991 mm |
864 mm |
940 mm |
Leg |
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80DS-KLS |
80 Gallons |
32 inches |
43 inches |
36 inches |
38 inches |
Tubular |
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300 liters |
813 mm |
1092 mm |
914 mm |
965 mm |
Leg |
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100DS-KLS |
100 Gallons |
36 inches |
44 inches |
40 inches |
40 inches |
Tubular |
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375 liters |
914 mm |
1118 mm |
1016 mm |
1016 mm |
Leg |
Optional Equipment may include:
1.Cooking basket system
2.Fill faucet with swing spout
3.Kettle brush kit
4.Cover with actuator (40-gallon kettle)
5.Steam trap assembly
4 OM-KPS/KLS-DS
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