Blodgett 1048 Installation Manual

DECK OVEN INSTALLATION
FOURS À RÔTIR, D’INSTALLATION
IMPORTANT
PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE IN­STRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS MUST BE POSTED IN A PROMINENT LOCATION. THIS INFORMATION MAY BE OBTAINED BY CONTACTING YOUR LOCAL GAS SUPPLIER.
FOR YOUR SAFETY Do not store or use gasoline or other ammable vapors or liquids in the vicinity of this or any other
appliance.
The information contained in this manual is important for the proper installation, use, and maintenance of this oven. Adherence to these procedures and instructions will result in satisfactory baking results and long, trouble free service. Please read this manual carefully and retain it for future reference.
Errors: Descriptive, typographic or pictorial errors are subject to correction. Specications are subject to change without
notice.
AVERTISSEMENT: UNE INSTALLATION, UN AJUSTEMENT, UNE ALTERATION, UN SERVICE OU UN ENTRETIEN NON CONFORME AUX NORMES PEUT CAUSER DES DOMMAGES A LA PROPRIETE, DES BLESSURES OU LA MORT. LISEZ ATTENTIVEMENT LES DIRECTIVES D’INSTALLATION, D’OPERATION ET D’ENTRETIEN AVANT DE FAIRE L’INSTALLATION OU L’ENTRETIEN DE CET EQUIPEMENT.
LES INSTRUCTIONS A RESPECTER AU CAS OU L’UTILISATEUR PERQOIT UNE ODEUR DE GAZ DOIVENT ETRE AFFCHEES DANS UN ENDROIT BIEN VISIBLE. VOUS POUVEZ VOUS LES PROCURER AUPRES DE VOTRE FOURNISSEUR DE GAZ LOCAL.
AVERTISSEMENT Ne pas entreposer ni utiliser de l’essence ni d’autres vapeurs ou liquides inammables dans le voi- sinage de cet appariel, ni de tout autre appareil.
Les informations donnees dans le present manuel sont importantes pour installer, utiliser et entretenir correctement ce four. Le respect de ces instructions et procedures permettra d’obtenir de bons resultats de cuisson et une longue duree de service sans problemes. Veuillez lire le present manuel et le conserver pour pouvoir vous y reporter a l’avenir.
Erreurs: Les erreurs de description, de typographie ou d’illustration font l’objet de corrections. Les caracteristiques sont sujettes a modications sans preavis.
BLODGETT OVEN COMPANY
www.blodgett.com
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone: (802) 658-6600 Fax: (802)864-0183
PN 55271 Rev A (9/11)
© 2011 - G.S. Blodgett Corporation
DELIVERY AND LOCATION
DELIVERY AND INSPECTION
All Blodgett ovens are shipped in containers to prevent damage. Upon delivery of your new oven:
Inspect the shipping container for external damage. Any evidence of damage should be noted on the delivery receipt which must be signed by the driver.
Uncrate the oven and check for internal damage. Carriers will accept claims for concealed damage if notied within fteen days of delivery and the shipping container is retained for inspection.
The Blodgett Oven Company cannot assume responsibility for loss or damage suffered in transit. The carrier as­sumed full responsibility for delivery in good order when the shipment was accepted. We are, however, prepared
to assist you if ling a claim is necessary.
OVEN LOCATION
The well planned and proper placement of your oven will result in long term operator convenience and satisfactory perfor­mance. The following clearances must be maintained between the oven and any combustible or non-combustible construc-
tion.
Oven body right side - 6” (15cm)
Oven body left side - 6” (15cm)
Oven body back - 6” (15cm)
Oven body bottom - 6” (15cm)
12” (30cm) must be available on left sides and back for servicing.
NOTE: On gas models, routine servicing can usually be accomplished within the limited movement provided by the gas
hose restraint. If the oven needs to be moved further from the wall, the gas must rst be turned off and disconnected
from the oven before removing the restraint. Reconnect the restraint after the oven has been returned to its normal position.
It is essential that an adequate air supply to the oven be maintained to provide a sufcient ow of combustion and ventila­tion air.
Place the oven in an area that is free of drafts.
Keep the oven area free and clear of all combustibles such as paper, cardboard, and ammable liquids and solvents.
Do not place the oven on a curb base or seal to a wall. Either condition will restrict the proper ow of combustion and
ventilation air resulting in damage to the oven.
DECK OVENS 2 INSTALLATION
OVEN ASSEMBLY
PACKAGING
Before beginning assembly of the oven, check for all necessary components. In addition to the oven itself, legs, a proper vent, and/or other accessories may be required.
900 Series ovens are packaged as follows: Single Section Ovens
The following are packed in the oven:
A set of 27-1/2” (70 cm) legs with attaching hardware.
Either a canopy or direct vent as specied
Either a natural gas or propane gas pressure regulator as required.
Multiple Section Ovens
The following are packed inside the bottom section:
A set of legs of the appropriate length
Either a canopy or direct vent as specied
A back pipe of appropriate length with either a natural gas or propane gas regulator attached
Additional Packaging
Ultra Rokite decks for all 900 Series are packed in a separate crate.
The top section of multiple section ovens will always have the crown angle in position.
1048 and 1060 Series ovens are packaged as follows: Single Sections
With Steel Deck
Legs, regulator, set of ue plates, draft diverter and steel deck are shipped in the oven.
Drafthood (when supplied) is packed separately.
With Ultra Rokite Decks
Legs, regulator, set of ue plates and draft diverter are shipped in oven.
Ultra Rokite decks are packed in a separate carton.
Drafthood (when supplied) is packed separately.
Double Sections
With Steel Deck
Legs and bolts, regulator, set of ue plates and steel deck are packed in the lower section.
Regulator, set of ue plates, draft diverter and steel deck are packed in the upper section.
Crown angle leg frame is packed in a separate carton.
Drafthood (when supplied) is packed in a separate carton.
With Ultra Rokite Decks
Legs and bolts, regulator, set of ue plates are packed in the lower section.
Regulator, draft diverter and a set of ue plates are packed in the upper section.
Ultra Rokite decks are packed in two separate cartons.
Crown angle leg frame is packed in a separate carton.
Drafthood (when supplied) is packed in a separate carton.
DECK OVENS 3 INSTALLATION
OVEN ASSEMBLY
LEG ATTACHMENT
1. Put the oven onto a lift with the bottom of the oven down.
2. Each leg is attached by three bolts to the underside of the oven base frame.
Figure 1
CASTER ATTACHMENT
1. Bolt supports to oven with 1/2-13 hex head bolts (casters with brakes should be facing front of oven.)
2. Carefully place oven onto the casters. (It will be necessary to have several persons lift oven off the pallet and set it onto
the casters). Engage brakes on front casters.
NOTE: A xed restraint must be provided if casters are used in conjunction with a exible connector for movable appliances.
This restraint must secure the oven to a non-movable surface to eliminate stress on the connector. If the oven is moved, the restraint must be reconnected after the oven is returned to it’s normal position.
Restraint Cable
1. Mount the supplied bracket to the leg bolt just below the gas inlet.
2. The clip on restraining cable can be attached to the mounting bracket.
Restraint Cable Bracket
Figure 2
DECK OVENS 4 INSTALLATION
OVEN ASSEMBLY
DOUBLE SECTION ASSEMBLY - 900 SERIES
1. Place lower section in predetermined place of installation.
2. Attach the legs (and casters if applicable) as previously described.
3. Using two 1” boards, place one near the edge of the oven and the other at the far side of the ue collar.
4. Lift the upper section and place on the boards. Push the top section across until the sections are even.
5. Remove the board from one side by placing a 2” x 4” approximately four feet long under the angle frame. Lift to remove the board.
6. Remove the other board in the same manner as above, allowing the upper section to come gently to rest in the proper position.
7. Install gas back-pipes and pressure regulator.
8. Install the canopy or direct type vent as appropriate.
9. Remove all tags.
10. Level the ovens side to side and front to back by placing a spirit level on the base frame of the lower section and screw-
ing the adjustable leg feet in or out as appropriate.
Ultra Rokite Deck
1. Slide the Ultra Rokite shelf through the door opening. Rest the shelf on the deector and slide to the rear of the oven until it drops into the shelf support.
2. Refer to pre-heating instructions supplied with Ultra Rokite.
NOTE: Because of the weight of the Ultra Rokite shelves, take care to avoid injury to yourself or damage to the shelves
when sliding sections into the oven.
NOTE: For model 981, Ultra Rokite is only available as a bottom deck. DO NOT install the Ultra Rokite in the top baking
compartment of a 981.
Figure 3
DECK OVENS 5 INSTALLATION
OVEN ASSEMBLY
DOUBLE SECTION ASSEMBLY - 1048 AND 1060
1. Fasten 12” (305 mm) legs to lower section.
2. Remove the sheet metal ue cover on bottom of UPPER SECTION FLUE ONLY and save the two screws.
3. Fasten crown angle leg frame to upper sections.
4. Insert double oven ue connector into upper oven section ue until it is ush with the base angle. Temporarily hold in place with tape.
5. Install upper section on bottom section.
6. Remove tape and slide ue connector into position over the collar of the bottom section. See Figure 4.
7. Fasten ue connector to bottom section with screws from the ue cover.
8. Install drafthood or draft diverter with screws provided.
Figure 4
3 PIECE DEFLECTOR ASSEMBLY
1. Deectors are shipped in place in the oven. No assembly is required.
2. Remove the shipping clip located in the back center of each deector before inserting two-piece shelf assembly.
Ultra Rokite Deck
1. Slide one half of the Ultra Rokite shelf through the door opening. Rest the shelf on the deector and slide to the rear of the oven until it drops into the shelf support. Slide the shelf to the right.
2. Slide the other half of the Ultra Rokite shelf on top of rst shelf to the rear until it is within the shelf support. Slide it all the way to the left until it drops down into place.
3. Slide both shelf halves inward so the center joint closes.
4. Refer to pre-heating instructions supplied with Ultra Rokite.
NOTE: Because of the weight of the Ultra Rokite shelves, take care to avoid injury to yourself or damage to the shelves
when sliding sections into the oven. Use of 1” x 4” pieces of lumber will help to slide shelves into place.
DECK OVENS 6 INSTALLATION
OVEN ASSEMBLY
DECK SEAL - 1048 & 1060 ONLY
1. Place the long lip of the deck seal in front of the shelf support angle. Place the shorter lip with the notches between the shelf support angle and the shelf.
2. Push seal down into place.
Figure 5
FLUE PLATES - 1048 & 1060 ONLY
1. Insert the back end of the ue plate in the vertical channel in the rear of the oven compartment.
2. Swing the ue plate outward toward the oven side wall.
3. Raise the front end of the ue plate about 1/2”. slip the two tabs on the ue plate in the matched angle on the front wall.
4. Drop the ue plate down into place.
Figure 6
LEVELING THE OVEN - 1048 & 1060 ONLY
Ovens are equipped with NSF listed adjustable sanitary legs.
1. Level ovens side to side and front to back by placing spirit level on base frame of lower section.
2. Adjust leg feet in or out as appropriate.
DECK OVENS 7 INSTALLATION
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