Blaze King 6003 Installation And Operating Instructions Manual

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Blaze King

QUALITY HEARTH PRODUCTS

INSTALLATION AND OPERATING INSTRUCTIONS

CONTEMPORARY FREESTANDING DIRECT VENT HEATER

MODEL 6003

Dealer:

Installer:

Phone:

Installation Date:

Serial Number:

INSTALLER: PLEASE LEAVE THIS MANUAL WITH THE CUSTOMER

CUSTOMER: PLEASE KEEP MANUAL FOR FUTURE REFERENCE

WARNING: If the information in these instructions are not followed exactly, a fire or explosion

may result casing property damage, personal injury may result.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS

 Do not try to light any appliance.  Do not touch any electrical switch; do not use any phone in your building.  Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s

instructions.

 If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency or the gas supplier.

MANUFACTURED IN CANADA BY:

MANUFACTURED IN USA BY:

Valley Comfort Systems Inc.

1290 Commercial Way Penticton, BC V2A 3H5

Ph# 1-250-493-7444 Email sales@blazeking.com

Pour la version française de nos manuels S.V.P. vous référez à notre site web: www.blazeking.com

OM6003.PUB Page 1 DATE PRINTED: 4/7/11

CERTIFIED FOR CANADA AND USA

Blaze King Industries

146 A Street Walla Walla, WA. 99362

Ph# 1-509-522-2730 Email ussales@blazeking.com

The Contemporary by Blaze King Owners Installation and Operation Manual

Table Of Contents

Description...................................................................................................... Page #

Listing and Codes...................................................................................................................................................3

Copy of certification label ....................................................................................................................................... 4

Lighting Instructions................................................................................................................................................5

Specifications ......................................................................................................................................................... 6

High Altitude........................................................................................................................................................... 6

Warnings, Caution and Safety Notices................................................................................................................... 7

Installation Instructions Safety................................................................................................................................8

Planning Your Installation......................................................................................................................... 8

Clearances To Combustibles...................................................................................................................9

Rear Vent—Snorkel Installation...............................................................................................................9

Simpson Duravent Parts List.................................................................................................................. 10

American Metal & Security Parts List..................................................................................................... 11

Selkirk Direct-Temp™ Instructions......................................................................................................... 12

Top Vent - Venting Diagrams................................................................................................................ 13

Horizontal Termination Installation......................................................................................................... 15

Vent Restrictor Use And Installation....................................................................................................... 16

Vertical Termination Installation............................................................................................................. 16

Basements Installations ......................................................................................................................... 16

Through Roof Termination ..................................................................................................................... 17

45° Elbow Offset Information.................................................................................................................. 18

Termination Location.............................................................................................................................. 19

Gas Supply............................................................................................................................................. 20

Aeration Adjustment............................................................................................................................... 21

Thermostat.............................................................................................................................................22

Log set Installation................................................................................................................................. 22

Wiring Diagrams................................................................................................................................................... 23

Operating Instructions Pre Check......................................................................................................................... 24

Final Check ............................................................................................................................................ 25

Shut Down.............................................................................................................................................. 25

Fan.........................................................................................................................................................26

Cold Weather Operation....................................................................................................................................... 26

Glass Cleaning—White Mineral Deposits............................................................................................................. 26

Maintenance Gas Valve Replacement ................................................................................................................. 27

Viewing Glass Replacement .................................................................................................................. 28

Door ....................................................................................................................................................... 28

High Altitude Chart ............................................................................................................................................... 29

Optional Conversion Kits...................................................................................................................................... 30

Warranty............................................................................................................................................................... 31

Troubleshooting...............................................................................................................................................32-33

Replacement Parts List ........................................................................................................................................ 33

Pilot Conversion……………………………………………………………………………………………………………..34

Notes / Service History......................................................................................................................................... 35

Your Blaze King Stove has its own personal serial number. No two stoves are alike.

The serial number is located on the stove label inside the door on the left hand side of the stove.

Mail your warranty card TODAY, and SAVE your RECEIPT. This card is included with the accessory package inside each firebox.

In order to receive full warranty coverage and to expedite service, Blaze King recommends that you save your receipt and attach it to this page.

By doing this you will have all the necessary information in the event that your stove may need warranty service.

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Dealer

Installer

Phone Installation Date

Serial Number

The Contemporary by Blaze King Owners Installation and Operation Manual

Introduction

Thank you for purchasing a Blaze King stove and welcome to the Blaze King family. Your new Blaze King will give you many hours of warmth and comfort. Please make sure you take a few minutes to read this owner’s manual. It explains the steps required to safely assemble, install, operate, and maintain your new appliance. Proper installation, operation and maintenance will keep your Blaze King burning for years to come.

The Contemporary is one of the most advanced free standing gas stoves on the market. It is designed using the latest technology and manufactured to our highest quality standards. Some of the many features are:

 Compact and easy to install.  Adjustible flame control for varying flame aesthetics and heat output.  Gas valve with remote capability, i.e. Standard wall mounted room thermostat or optional hand held remote control (check with

your local dealer for availability).

 Heat activated convection fan with variable speed controller.  Standard simulated brick firebox lining.  Certified as a heating appliance. Therefore, the Contemporary is suitable for continuous operation for zone heating.  Realistic three dimensional glowing flames with glowing three piece log set viewed through high temperature ceramic glass.  Heavy-duty construction for long life and durability.  Comprehensive warranty policy.

Listing & Codes

The Blaze King Contemporary is listed and certified for installation in the U.S.A. and Canada under the following standards:

- ANSI Z21.88b-2007/CSA 2.33b-2007, Vented Gas Fireplace Heater.

- CAN/CGA-2.17 M-91, Gas-Fired Appliances for Use at High Altitudes

Please contact Blaze King if you have any questions regarding the certification of this appliance. This appliance, when installed must be electrically grounded in accordance with local codes or, in the absence of local codes the National Electrical code ANSI/NFPA 70 in the U.S.A or the current CAN/CGA B149 Installation Code and the current Canadian Electrical code CSA C22.1 in Canada.

This appliance is for use only with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

This appliance may be installed as an OEM installation in a manufactured home (USA only). Mobile home installations (USA and Canada) must be done in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard, Title 24 CFR, Part 3280 or Standard for

Installations in Mobile Homes, CAN/CSA Z240 MH.

This appliance is for use only with the type(s) of gas indicated on the rating plate

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The Contemporary by Blaze King Owners Installation and Operation Manual

Note: A copy of the certification label is provided here for your review. Due to constant up-grades it is possible that the information shown here may not coincide with the label as attached to the unit. In the event of a discrepancy between the labels, the label on the unit is considered as the correct one.

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The Contemporary by Blaze King Owners Installation and Operation Manual

Lighting Instructions

SIT

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The Contemporary by Blaze King Owners Installation and Operation Manual

Specifications

MODEL Contemporary Natural Gas (NG) Propane (LP)

Manifold Pressure Min. Supply Pressure for

Purpose of Input Adjustment Max. Supply Pressure for

Purpose of Input Adjustment Orifice Size Nominal Input Rating Minimum Input Rating Operating Efficiency (fans off*) 82% 82% Altitude Primary Air Opening Electrical Rating Circulating fan Vent System Log Set

* Slightly Higher Efficiency may be obtained with fans on.

1.6 - 3.5 in. w.c. (0.43 - 0.87kPa) 6.3 - 10.0 in. w.c. (1.57 - 2.49kPa) 5 in. w.c. (1.24 kPa) 12.0 in. w.c. (3.0 kPa)

7.0 in. w.c. (1.8 kPa) 14.0 in. w.c. (3.5 kPa)

37# DMS 53# DMS 27,000 BTU/hr 27,000 BTU/hr 19,000 BTU/hr 20,000 BTU/hr

0 - 4,500 ft. (0 - 1372 m) 0 - 4,500 ft. (0 - 1372 m)

1/8 in (Minimum). 1/8 in (Minimum).

120 V.A.C. System 120 V.A.C. System

Variable Speed Variable Speed

4” x 6-5/8” 4” x 6-5/8”

Ceramic Fiber (2 Piece) Ceramic Fiber (2 Piece)

HIGH ALTITUDE INSTALLATION

When installing this appliance over 4500 ft (1372 m) above sea level in Canada, the appliance must be properly de-rated and installed according to local codes. In the absence of local codes, install in accordance with CSA B149.1, in Canada. In the US for installations above 2000ft the appliance must be installed in accordance with the current National Fuel Gas Code, ANSI Z223.1/ NFPA 54 (see page 26).

A manufactured home (USA only) or mobile home OEM installation must conform with the Manufactured Home Construction and Safety Standard, Title 24CFR, Part 3280. When such a standard is not applicable use the standard for Manufactured Home Installations, ANSI/NCSBCS A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4.

Contemporary - Stove Dimensions

WIDTH 22” / 559mm HEIGHT 29.5” / 749mm DEPTH 18” / 457mm

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The Contemporary by Blaze King Owners Installation and Operation Manual

Warnings - Caution

IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, A HOUSE FIRE OR EXPLOSION MAY RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION DIRECTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION REQUIREMENTS IN YOUR AREA. PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW APPLIANCE. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR DEATH.

Safe installation and operation always require common sense. We are also required by Canadian and ANSI safety standards to point out the following:

INSTALLATION AND REPAIR SHOULD BE DONE BY A QUALIFIED SERVICE PERSON. THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING, BEDDING MATERIAL, ETC...

IT IS IMPERATIVE THAT CONTROL COMPARTMENTS, BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE APPLIANCE ARE KEPT CLEAN.

DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AREAS AND AWAY FROM FURNITURE AND DRAPERIES.

DO NOT USE THIS HEATER IF ANY PART HAS BEEN UNDER WATER. IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE HEATER AND TO REPLACE ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER.

“WARNING” Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.

YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE .

CLOTHING OR OTHER FLAMMABLE MATERIALS SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE.

THE FLEXIBLE CORD PROVIDED MUST BE CONNECTED TO A LINE VOLTAGE ELECTRICAL SUPPLY.

ANY SAFETY SCREEN OR GUARD REMOVED FOR SERVICING A ROOM HEATER MUST BE REPLACED PRIOR TO OPERATING THE APPLIANCE.

NEVER VENT THE APPLIANCE INTO OTHER ROOMS OR BUILDINGS. THE APPLIANCE MUST BE VENTED TO THE OUTSIDE ONLY.

THIS APPLIANCE MUST NOT BE CONNECTED TO A CHIMNEY FLUE SERVING A SEPARATE SOLID-FUEL BURNING APPLIANCE.

CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION.

Natural gas & propane gas have odor additives for the purpose of leak detection through smell. This odor can fade with time. If the odor is reduced, it is possible to have a dangerous buildup of gas without your being able to smell it. If you are using any gas appliances in your home the manufacturer recommends that you have one or more UL approved gas detectors installed in your home. They should be installed by a qualified gas installer for safety purposes.

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The Contemporary by Blaze King Owners Installation and Operation Manual

Installation Instructions - Safety

GENERAL SAFETY (HOMEOWNER)

 To clean the stove, make sure the appliance

is off and cold. Remove the logs and embers.

The logs must be handled with extreme care, they are fragile. Use a vacuum to clean

burner and air openings in the bottom and back of the appliance. Carefully replace the logs and embers.

 Fire Extinguisher: Every home should have at

least one fire extinguisher. An approved Class A-B-C extinguisher should be mounted on the wall near an exit and close to the appliance, but not so close that accessibility to the extinguisher could be blocked by a fire. Your local Fire Department can advise you concerning the most appropriate location.

 Smoke Detectors & Carbon Monoxide

Detectors: Install at least one smoke detector on each floor of your home to ensure your safety. It should be located away from the gas appliance and close to the sleeping areas. Follow the smoke detector manufacturers placement installation and maintenance instructions. Your local Fire Department may provide assistance in selecting smoke detectors and CO-detectors. It is strongly recommended, for your family’s protection, that a CO-detector be placed in all homes that utilize gas in any form.

VENTING SAFETY

 The appliance vent should be enclosed when

installed in or passing through a living area, where children may come in contact with it.

 Only vent terminations specified may be used

with this stove.

 Venting terminals shall not be recessed into a

wall or siding.

PLANNING YOUR INSTALLATION

Please note the following key points regarding the location of your appliance:

 A sufficient gas pressure is required to supply

the unit with a minimum inlet pressure

 Allow adequate accessibility clearances for

servicing and proper operation.

 Allow adequate clearance to combustibles.  Consider the termination location.  A suitable power outlet is required to provide

power to the fan.

CLEARANCES TO COMBUSTIBLES IMPORTANT: All clearances listed are the

MINIMUM required and must be strictly followed.

This appliance is certified for installation on a solid combustible surface, such as a wood floor, vinyl or carpeting.

FOR THE INSTALLER

1) Wear gloves and safety glasses for protection.

2) Exercise extreme caution when using ladders or when on roof tops.

3) Be aware of electric wiring locations in walls and ceilings.

4) Use a back support when doing any heavy lifting.

The following pages provide diagrams for safe clearances to combustibles.

Ensure, as in any installation, that structural members are not cut or weakened during installation .

When installing the appliance in a mobile or manufactured home, it must be securely anchored to the floor by means of the anchor provided in the mobile home kit. Also ensure that proper grounding is provided by using a #8 grounding lug, wire and a star washer.

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The Contemporary by Blaze King Owners Installation and Operation Manual

Installation Instructions

CLEARANCES TO COMBUSTIBLES

MODEL CONTEMPORARY

A Side Wall to unit side 11” (275mm) B Back wall to unit back 4” (100mm) C Corner to side wall 2” (50mm)

LOCATING YOUR STOVE

Mobile home installation Two holes are provided in the pedestal base of the unit to allow for anchoring down the appliance. To access the mounts simply remove the pedestal back panel which houses the fan.

Minimum clearances listed above must be maintained. Also ensure that you have left clearance for servicing and that that the proposed termination location is correct.

Corner install showing 45° elbow either straight off back of unit or in mid section with snorkel kit.

VENTING IMPORTANT: This appliance's venting system is

room sealed, which means that there should be no provision to allow room air to be used in the combustion process.

Note: Only venting systems listed in this manual may be used with the Contemporary. The Simpson Duravent GS®vent system is listed for use with the Contemporary, except for the snorkel. See the next page for a full parts list.

PLANNING YOUR VENT INSTALLATION

This type of direct vent system may terminate in one of two ways: Vertical termination using a vent cap, or Horizontally using a wall termination. There are limitations to the vertical and/or horizontal lengths. When calculating the length of the vent pipe from the outlet of the appliance to termination, allow for ceiling thickness, vertical rise in the attic or second story and sufficient vertical height above the roof.

Fire stops are required at each floor level the vent passes through.

When carrying out vertical installations that require 45° elbows add additional pipe to allow for the offset.

REAR VENT—SNORKEL TERMINATION

MINIMUM VERTICAL RISE 36” Using American Metal snorkel

(part #4D36S)

MAXIMUM HORIZONTAL RUN 3 ft When using 36” Snorkel .

One 45° elbow may be used for corner installs.

2” minimum. Install to suit. Use adjustable section if required

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Installation showing 36” section and 36” Snorkel

36” section.

Follow venting manufacturer ‘s instructions and adhere to all

local codes, authorities and standards for your installation.

36” Snorkel. American Metal #4D36S

C/L

Cut 10” square hole.

Measure from floor

finish to center—24”

The Contemporary by Blaze King Owners Installation and Operation Manual

Installation Instructions

SIMPSON DURAVENT DIRECTVENT PRO / GS SYSTEM PARTS LIST

Description Part # Old Part #

Horizontal Termination Kit - In Canada—Mandatory to add a wall thimble (46DVA-KHC.) Vertical Termination Kit - 978

6” Pipe Length -Black 46DVA-06B 908B 6” Pipe Length –Galvanized 46DVA-06 908 8,5” Black Extension (3”-7”) 46DVA-08AB 8,5” Galvanized Extension (3”-7”) 46DVA-08A 9” Pipe Length-Black 46DVA-09B 907B 9” Pipe Length-Galvanized 46DVA-09 907 12” Pipe Length-Black 46DVA-12B 906B 12” Pipe Length-Galvanized 46DVA-12 906 16” Black Extension (3”-14.5”) 46DVA-16AB 16” Galvanized Extension (3”-14.5”) 46DVA-16A 24” Pipe Length-Black 46DVA-24B 904B 24” Pipe Length-Galvanized 46DVA-24 904 36” Pipe Length-Black 46DVA-36B 903B 36” Pipe Length-Galvanized 46DVA-36 903 48” Pipe Length-Black 46DVA-48B 902B 48” Pipe Length-Galvanized 46DVA-48 902 11”- 14 5/8” Adjustable Pipe Length-Black - 911B 17”- 24” Adjustable Pipe Length-Black - 917B

46DVA-KHA 971

45° Elbow-Black 46DVA-E45B 945B, 945BG 45° Elbow-Galvanized 46DVA-E45 945, 945G 90° Elbow-Galvanized 46DVA-E90 990, 990G 90° Elbow-Black 46DVA-E90B 990B, 990BG Vertical High Wind Termination Cap (must be used for all vertical terminations) 46 DVA-VCH 991

Horizontal. DV Termination with 1” return - 984GL Horizontal. Square Termination Cap - 984 Horizontal. Square High Wind Termination Cap 46DVA-HC 985 Horizontal Round Termination Cap 46DVA-HRCS Sconce Termination Cap 46DVA-HSC Wall Thimble Cover—Support Box 46DVA-DC 940 Cathedral Ceiling Support Box 46DVA-CS 941 Brass Trim fro Ceiling Support Box - 3951 Firestop Spacer 46DVA-FS 963 Flashing 0/12-6/12 46DVA-F6 943 Flashing 7/12-12/12 46DVA-F12 943S Storm Collar 46DVA-SC 953 Vinyl Siding Standoff 46DVA-VSS 950 Wall Strap 46DVA-WS 988 Wall Pen Heat Shield (Wall Thimble) 46DVA-WT 942

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The Contemporary by Blaze King Owners Installation and Operation Manual

AMERICAN METAL PRODUCTS COMPONENTS LIST

Description Part #

7” Pipe Length 4D7 12” Pipe Length 4D12 2’ Pipe Length 4D2 3’ Pipe Length 4D3 4’ Pipe Length 4D4 4” - 10” Adjustable Length 4D12A 45° Elbow 4D45L 90° Elbow 4D90L Vertical Termination 4DVC Horizontal Termination 4DHC 36” Snorkel 4D36S Wall Thimble 4DWT Wall Strap 4DWS Firestop Support Plate 4DFSP Faceplate, Ceiling Support / Wall Thimble 4DFPB Roof Support 4DRSB Storm Collar 4DSC Standard Flashing 4DF Steep Pitch Flashing 4DF12 Attic Insulation Shield 4DAIS12

SECURITY VENTING COMPONENTS LIST

6” Pipe Length SV4L6 12” Pipe Length SV4L12 24” Pipe Length SV4L24 36” Pipe Length SV4L36 48” Pipe Length SV4L48 6” Adjustable Length SV4LA 12” Adjustable Length SV4LA12 45° Elbow SV4E45 90° Elbow SV4E90 Wall Band SV4BM Insulated Attic Shield SV4RSA Wall Shield SV4RSM Firestop SV4BF Adjustable Roof Flashing 1/12 — 7/12 SV4FA Horizontal Termination SV4CHC Vertical Termination SV4CGV

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The Contemporary by Blaze King Owners Installation and Operation Manual

SELKIRK DIRECT-TEMP™ INSTRUCTIONS

INSTALLATION INSTRUCTION APPENDIX FOR BLAZE KING MODEL: 6003-****-NT

Selkirk Model Direct-Temp™ direct venting system has now been added as an approved venting option by our safety certification organization, Intertek Testing Services / Warnock Hersey (ITS/WH), for the above referenced direct vent gas appliances.

When using Selkirk Direct-Temp™ as an alternative venting system, follow the same system layout, clearance to combustibles and other guidelines as currently included in our main installation instructions for the above referenced appliances. The Selkirk Direct-Temp™ installation instructions are included with all Selkirk Direct-Temp™ terminations and provide clarification on how certain parts / pieces are assembled, but do not give specifics on system layout options. Follow both sets of instructions.

Below is a cross-reference chart for the Selkirk Direct-Temp™ system versus the system currently referenced in our instructions.

If any questions arise with respect to correlating parts or issues associated with the Selkirk Direct-Temp™ system, contact Selkirk Technical Support at 800-848-2149, ext. 203 or our Technical Support at (509) 522-2730 in USA or 250-493-7444 in Canada.

Selkirk Direct-Temp™ Simpson Dura-Vent Direct Vent GS® Stock No. Description Stock No. Description 4DT-6 6" Pipe Length, Galvanized 908 6" Pipe Length, Galvanized 4DT-6B 6" Pipe Length, Black 908B 6" Pipe Length, Black 4DT-9 9" Pipe Length, Galvanized 907 9" Pipe Length, Galvanized 4DT-9B 9" Pipe Length, Black 907B 9" Pipe Length, Black 4DT-12 12" Pipe Length, Galvanized 906 12" Pipe Length, Galvanized 4DT-12B 12" Pipe Length, Black 906B 12" Pipe Length, Black 4DT-18 18" Pipe Length, Galvanized n/a n/a 4DT-18B 18" Pipe Length, Black n/a n/a 4DT-24 24" Pipe Length, Galvanized 904 24" Pipe Length, Galvanized 4DT-24B 24" Pipe Length, Black 904B 24" Pipe Length, Black 4DT-36 36" Pipe Length, Galvanized 903 36" Pipe Length, Galvanized 4DT-36B 36" Pipe Length, Black 903B 36" Pipe Length, Black 4DT-48 48" Pipe Length, Galvanized 902 48" Pipe Length, Galvanized 4DT-48B 48" Pipe Length, Black 902B 48" Pipe Length, Black 4DT-AJ Adjustable Length, 11"-14", Galv. 911 Adjustable Length, 11"-14", Galv. 4DT-AJB Adjustable Length, 11"-14", Black 911B Adjustable Length, 11"-14", Black 4DT-EL45 45° Elbow, Galvanized 945 45° Elbow, Galvanized 4DT-EL45B 45° Elbow, Black 945B 45° Elbow, Black 4DT-EL90 90° Elbow, Galvanized 990 90° Elbow, Galvanized 4DT-EL90B 90° Elbow, Black 990B 90° Elbow, Black 4DT-AA Appliance Adaptor, Black n/a n/a 4DT-RD Restriction Disc 929 Restrictor Disc 4DT-CS Ceiling Support 940 Round Ceiling Support/

Wall Thimble Cover 4DT-CSS Cathedral Support Box 941 Cathedral Ceiling Support Box 4DT-WS/B Wall Support/Band 988 Wall Strap 4DT-OS Offset Support 989 Elbow Strap 4DT-WT Round Wall Thimble, Black 942 Wall Thimble 4DT-FS Firestop Spacer 963 Ceiling Firestop 4DT-TP Trim Plate, Black n/a n/a 4DT-HKB Horizontal Term. Kit B 971 Horizontal Termination Kit A 4DT-VKC Vertical Termination Kit 978 Vertical Termination Kit 4DT-HVC High Wind Vertical Cap 991 High Wind Termination Cap 4DT-HHC High Wind Horizontal Cap 985 Horiz. Square High Wind Termination 4DT-SC Storm Collar 953 Storm Collar 4DT-AF6 Adjustable Flashing, 0/12-6/12 943 Adj. Roof Flashing 0/12-6/12 4DT-AF12 Adjustable Flashing, 6/12-12/12 943S Steep Roof Flash. 7/12-12/12 4DT-VS Vinyl Siding Standoff 950 Vinyl Siding Standoff 4DT-VSP Vinyl Siding Shield Plate n/a n/a

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The Contemporary by Blaze King Owners Installation and Operation Manual

MAXIMUM VERTICAL RISE 30 ft Using (measured from the top of the

stove)

MAXIMUM HORIZONTAL RUN

10 ft with minimum 4 ft. vertical rise (measured from the top of the stove).

Restrictor Sizes

vertical height in feet (ft)

none

horizontal length in feet (ft)

NO INSTALLATION

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The Contemporary by Blaze King Owners Installation and Operation Manual

Vent Restrictors

General

When air is heated within a firebox it raises into the vent system. This rising air creates a pressure difference within the system, which is called draft. To ensure proper combustion and safety the draft within a system must be between lower and upper limits. Generally as the length of the vent system is increased the draft increases and can reach unacceptable levels. The vent kit restrictor is provided to limit the draft at the firebox when using different length vent systems on a top vent stove. It is very important that a qualified gas tradesman checks and ensures the unit is venting properly.

WARNING: IMPROPER VENTING CAN CAUSE UNSAFE OPERATION OF YOUR STOVE, ENSURE THAT A QUALIFIED LICENSED TRADESMAN INSTALLS AND CHECKS THE SYSTEM FOR PROPER VENTING AND DRAFT CONDITIONS.

The owner’s manual provides charts to guide the installer in choosing the correct restrictor for each individual installation.

INSTALLATION

1) Install the restrictor at the top of the vent pipe just below the high wind vent cap. This is to allow you to change it if necessary without disassembly of the entire system.

2) Choose the vent restrictor according to the charts provided in the owners manual.

3) Bend tabs on vent restrictor so restrictor fits snugly in vent pipe, place the corner of the restrictor in the groove approximately 3” down from the top of the pipe, slide the restrictor down until the opposite corner “clips” into the groove in the pipe as shown in picture #1.

4) Place a small tack of high temperature silicon on each corner of the restrictor to ensure it will stay in place and not rattle. See picture #2

5) Install the high wind vent cap and check to ensure all vent connections are seating properly.

6) Carefully light the appliance several times and ensure there is no flame lifting or “ghosting”. Carefully monitor the flame and ensure the air adjustment is correct to provide the desired flame and proper burning efficiency.

Picture #1

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Picture #2

:\pubdata\manual\Ventrestrictor_IN.pub

The Contemporary by Blaze King Owners Installation and Operation Manual

Installation Instructions

WARNING: A minimum clearance of 2” to combustibles must be maintained around the

vent pipe on horizontal pipe runs and 1” on vertical runs.

Simpson Duravent vent systems use twist lock connections. The adaptor attached to the unit connects to the approved venting system. Assemble the vent system using the desired combination of sections and fittings required for your particular installation. While you are assembling the pipe bear in mind the best visual appearance. Seams should be aligned and hidden as much as possible. Make sure you twist the mating section all the way to make a solid connection.

Note: As this system is a sealed system, a high temperature sealing compound must be used to seal the metal to metal joint.

Vent Pipe Assembly Procedure

Apply a bead of high temperature sealant to both the 4” exhaust and 6-5/8” intake section of the male pipe. The female section of the pipe/fitting has four indentations evenly spaced around the pipe. These indentations are designed to slide over the male section of the pipe and locate into the four entry slots of the male section of pipe. Twist the female section clockwise a quarter turn to fully lock the sections together.

Horizontal Wall Vent Terminations

The position of the horizontal vent termination must be positioned to meet all local building codes (see termination chart on page 17)

High

Temperature

Sealant

(Mil-Pac / RTV)

Attach the correct length of vertical section pipe and an elbow fitting to the stove. Mark the center line of the pipe facing the wall (allowing for a 1/4” rise per foot of horizontal run). Example 10 ft of horizontal would require a rise of 2.5”.

NOTE: ALLOWING THE VENT PIPE TO SLOPE DOWN TOWARDS THE VENT TERMINATION COULD CAUSE POOR COMBUSTION AND/OR

HIGH TEMPERTURES THAT MAY PRESENT A FIRE HAZARD. Mark a 10” x 10” square around the center mark (inside dimensions). Cut and frame the exterior wall to accept the wall penetration heat shield. Install the penetration shield using wood screws. If the wall being penetrated is constructed of non-combustible material a 7” hole sufficient for the vent pipe, is acceptable.

Caution: When installing the termination on to vinyl siding, a vinyl siding kit or furring strips must be used. This prevents the termination from being recessed into the siding.

When the termination is to be attached to vinyl siding apply a bead of nonhardening mastic around the outside edge to form a seal between the standoff and the termination cap. Attach the termination cap to the exterior wall inserting four wood screws through the holes in the corner of the vent termination. Complete the installation by applying a bead of mastic around the outer edge of the vinyl standoff. With the termination cap installed you can now connect the completed vent assembly by sliding the unit back towards the wall and carefully inserting the pipe into the terminal. Before the final connection is made slide on the decorative wall thimble. Secure the termination cap by securing the termination straps to the pipe as close to the exterior wall as possible using sheet metal screws. Ensure that the straps are hidden by the wall thimble cover. Apply decorative trim if required.

10” square hole

Wall penetration

10”

heat shield

Siding

Center of hole

Siding standoff

Screws

Apply sealant On four sides

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The Contemporary by Blaze King Owners Installation and Operation Manual

Installation Instructions

Before sliding the pipe into the termination ensure that you slide the decorative wall thimble cover and penetration heat shield over the pipe.

Slide the pipe into the vent, making sure there is at least 1” overlap between the pipe and the terminal. Attach the pipe by attaching two sheet metal screws through the termination straps and into the pipe. Bend back the straps towards the termination cap making sure they are hidden by the decorative thimble. Finally attach the wall penetration heat shield and secure with wood screws.

HOT

Vertical Installations

Always maintain the 1” clearance around the vent pipe (vertical), when passing through ceilings, walls, roofs, enclosures, attic rafters or any combustible surfaces. DO NOT PACK AIR SPACES WITH INSULATION. Refer to the vent chart for maximum allowable vertical and horizontal installations. When planning your installation determine if ceiling joists, roof rafters or other framing will obstruct the vent system. You may have to use 45° elbows to navigate around any obstacles. When passing through a flat ceiling install a Box/Wall thimble. Cut a 10” square hole and frame as shown in the diagram opposite. Ensure all pipe sections are fully twist locked.

Basement Installations

To achieve the minimum vertical rise a 36” snorkel may be used. Where the bottom of the terminal may be blocked by snow etc ensure provision is made for adequate drainage.

Minimum 12”

Drainage

Restrictor

NOTE: ALWAYS CHECK YOUR LOCAL CODES BEFORE INSTALLING VENTING. NECESSARY CLEARANCES AND REQUIRMENTS MAY VARY FROM STATE TO STATE(PROVINCE TO PROVINCE).

Vent Restrictors

Restrictor Sizes

Due to the extra flow produced b y c e r t a i n v e n t i n g configurations vent restrictors must be placed in the vent to maintain performance. The vent restrictors come in four sizes. When your installation requires a vent restrictor the correct restrictor is placed inside the vent adaptor collar on the unit. Proper instructions for installing a vent restrictor are included in the vent restrictor kit.

4” Collar attached

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The Contemporary by Blaze King Owners Installation and Operation Manual

Installation Instructions

Through Roof Framing

Maintain 10” opening relative to the pitch of the roof.

10” square

Termination Above Roof

Consult local codes for minimum vent cap height above the roof, vent must be a minimum 2’ from any wall.

Use a suitable round or square support through the roof. Ensure adequate heat shield protection is provided.

To prevent water seepage install the flashing with upper portion slid under the roofing material and the lower portion over the roofing material.

Note: Do not fasten down until the final adjustments to the vent have been made.

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Installation Instructions

Offset Chart

Height

Offset

Offset chart for 45° Elbows

Offset Pipe Length

(L)

inches mm inches mm inches mm

43/4 121 0 0 131/4 337

9 229 6 152 171/2 445

Height

Typical vent Installation

High wind Vertical

Termination Cap

# 991

Flashing

Alternate 45° pipe requiring strap support

Twist lock

Joints

Wall thimble or

fire-stop

111/4 286 9 229 191/2 495

131/4 337 12 305 213/4 552

213/4 552 24 610 301/4 768

301/4 768 36 914 39 991

38 965 48 1219 47 1194

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Installation Instructions

_______________________________________________________________________________________________________________

Canadian Installations

A= Clearance above grade, veranda *(min. 12”/30 cm) *(min. 12”/30 cm) porch, deck or balcony _______________________________________________________________________________________________________________ B= Clearance to window or door *(min. 12”/30 cm) *(min. 12”/30 cm) that may be opened _______________________________________________________________________________________________________________ C= Clearance to permanently closed *(min. 12”/30 cm) *(min. 12”/30 cm) window _______________________________________________________________________________________________________________ D= Vertical clearance toventilated *min. 18” (46 cm) *min. 18” (46 cm) soffit located above the terminal within check with local check with local a horizontal distance of 2’ (61 cm) from code code the centerline of the terminal

US Installations

_________________________________________________________________________________________

E= Clearance to unventilated soffit *min. 15” (38 cm) *min. 15” (38 cm) _______________________________________________________________________________________________________________ F=Clearance to outside corner *with DuraVent Cap min. 13”/33cm *with DuraVent Cap min. 13”/33cm _______________________________________________________________________________________________________________ G=Clearance to inside corner *with DuraVent Cap min. 12”/30cm *with DuraVent Cap min. 12”/30cm _______________________________________________________________________________________________________________ H= Clearance to each side of centerline 3’ (91cm) within a height 15’ (4.5m) * extended above meter/regulator assembly above the meter/regulator assembly _______________________________________________________________________________________________________________ I= Clearance to service regulator vent outlet 3’ (91cm) * _______________________________________________________________________________________________________________ J= Clearance to no mechanical air supply inlet 12” (30cm) 9” (23cm) to building or the combustion air inlet to any other appliance _______________________________________________________________________________________________________________ K= Clearance to a mechanical air supply inlet 6’ (1.83 m) 3’ (91 cm) above if within 10’ (3 m)

_______________________________________________________________________________________________________________ L= Clearance above paved sidewalk or paved 7’ (2.13 m)† * driveway located on public property _______________________________________________________________________________________________________________ M = Clearance under veranda, porch, deck or 12” (30 cm)‡ * balcony _______________________________________________________________________________________________________________

In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code

In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code † A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings. ‡ Permitted only if veranda, porch, deck or balcony is fully open on a minimum of two sides beneath the floor. * For clearances not specified in ANSI Z223.1/NFPA 54 or CSA B149.1, one of the following shall be indicated: a) A minimum clearance value determined by testing in accordance with section 2.23.7, or ; b) A reference to the following footnote: “Clearance in accordance with local installation codes and the requirements of the gas supplier”

horizontally

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The Contemporary by Blaze King Owners Installation and Operation Manual

Installation Instructions (Gas Supply)

Pedestal Cover Removal

The pedestal cover must be carefully removed to access the gas valve and connections. To remove the pedestal cover remove the 4 screws on the sides of the pedestal. Carefully lift the pedestal cover slightly as you pull it forward off of the unit. The lifting is required so that you do not scratch up the base. When the cover is removed you should have easy access for connections and testing purposes. When placing the pedestal cover back on the unit, use the same caution. Carefully lift the cover and slide it over the pedestal, so that you do not scratch the base. Then replace the 4 screws on the sides of the pedestal.

ONLY PERSONS LICENSED TO WORK WITH GAS PIPING MAY MAKE THE NECESSARY GAS CONNECTION TO THIS APPLIANCE. YOU ARE NOW READY TO HOOK UP THE GAS SUPPLY. BE SURE GAS PLUMBING INSTRUCTIONS AND ALL STATE/PROVINCIAL AND LOCAL CODES ARE CAREFULLY FOLLOWED. USE APPROVED FLEXIBLE GAS CONNECTIONS OR RIGID PIPING, DEPENDING ON PROVINCIAL AND LOCAL CODES, TO ATTACH BURNER TO GAS SUPPLY. BE SURE TO USE PROPER SIZE GAS SUPPLY LINE. CAREFULLY CHECK ALL CONNECTIONS FOR GAS LEAKS WITH SOAP AND WATER SOLUTION.

EACH INSTALLATION MUST CONFORM TO ALL LOCAL, STATE/PROVINCIAL AND NATIONAL CODES. REFER TO THE NATIONAL FUEL GAS CODE, LOCAL ZONING AND CODE AUTHORITIES FOR DETAILS ON INSTALLATION REQUIREMENTS.

EXISTING GAS SUPPLY

Before interrupting the existing gas supply it is recommended that the following be checked.

 Shut down all gas appliances and carry out a pressure test to insure there are no existing leaks in the system.  Before connecting the appliance to the gas supply line, double check that the appliance you have purchased is

designed for the gas type you are using. The gas type markings are located on the certification label and also on the appliance’s gas valve.

 Check the gas pressure to insure you will be able to supply the minimum inlet pressure for the appliance.  Check your pipe sizing to insure sufficient volume will be supplied to the appliance.

GAS SUPPLY INSTALLATION

Provide adequate clearance for proper installation and checking of the gas connections.

Have your gas supplier or a qualified gas fitter run a gas supply line into the gas appliance. The line must be properly sized and fitted according to the installation codes. The installation must provide an easily accessible manual shut-off valve, upstream of the appliance supply connection.

When test pressures in excess of 1/2 psig (3.5 kPa) are used, the appliance and its individual shut-off valve must be disconnected from the gas supply piping system. When test pressures are equal to or less than 1/2 psig (3.5 kPa), the appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve. Failure to follow these instructions will damage the appliance’s gas valve. Such damage is not covered by the manufacturer’s

warranty.

Check for proper gas supply pressure by loosening the set-screw on the inlet pressure tap (marked IN) on the gas valve with a small screw driver and placing a test gauge on the tap. The minimum permissible gas supply pressure is 5.0 in. w.c. (1.24 kPa) for natural gas and 12.0 in. w.c. (3.00 kPa) for propane. Maximum gas supply pressure should never exceed 14.0 in. w.c. (3.48 kPa) or 1/2 psi. for both natural gas and propane.

BE SURE TO TIGHTEN THE PRESSURE TAP SET-SCREW AFTER CHECKING THE PRESSURE. CHECK ALL GAS CONNECTIONS FOR GAS LEAKS.

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The Contemporary by Blaze King Owners Installation and Operation Manual

Installation Instructions

AERATION ADJUSTMENTPIPING DETAIL

Gas Connection:

 Blaze King recommends that gas connections be

made by a licensed and qualified installer.

 The gas connection supplied is 1/2”. The supply pipe can

be either rigid or listed flexible connection and/or copper tubing if allowed by state/provincial and local codes.

 In the USA follow local codes and/or the current National

Fuel Gas Code, ANSI Z223.1.

 In Canada consult local authorities and the CAN/CGA

B149 installation codes.

 Provide a union downstream of the appliance shut-off

valve to allow disconnection of the burner assembly for servicing.

High Altitude:

 In the USA the Contemporary, is approved for altitudes

up to 2000 feet (using the factory installed burner orifice). At elevations above 2000 feet, U.S. codes require a decrease in the input rating by replacing the burner orifice. The input should be reduced by 4% for each 1000 feet above sea level (see page 27). Check local gas utility for orifice size identification.

 In Canada the Contemporary is approved for altitudes up

to 4,500 feet (1370 meters). For altitudes above 4,500 feet (1370 meters) consult the local codes for correct derating.

Note: The difference in altitude rating is a requirement of certification standards. See page 27 for more information on orifice requirements for high altitude installations. See Addendum on page 31 for pilot instructions

IMPORTANT: Aeration adjustment is critical to the correct functioning of the appliance. Carbon build up, flame lift or any malfunction due to the aeration not being correctly adjusted during installation is NOT covered under the warranty

CAUTION: Parts requiring adjustment during operation may be hot.

Adjust the air shutter (lever hanging under firebox)

as follows:

 Remove fan plate from the back of the pedestal.  Loosen the Robertson (square drive) screw nearest to

where the main gas line attaches to the burner.

 Slide the lever forward for more air and backward for less

air. This lever is coupled to the air adjust plate near the main orifice.

 Tighten the Robertson screw when the setting is correct.  Replace the fan plate.

Note: Aeration is factory set but may need adjustment for altitude or movement during shipping.

FACTORY SETTING

Natural Gas 1/8” (3.2mm) Open LP GAS 1/8” (3.2mm) Open

Flame Picture

Natural Gas Minimum 5.0”w.c Maximum 10.5”w.c Recommended 7”w.c

LP GAS Minimum 12.0”w.c Maximum 13.0”w.c Recommended 12.5”w.c

IMPORTANT: Always check for gas leaks with soap and water solution or gas leak detector.

Do not use open flame for leak detection.

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Open -Soft blue flame Closed - tall yellow flame

GAS SUPPLY PRESSURE

The Contemporary by Blaze King Owners Installation and Operation Manual

Installation Instructions

THERMOSTAT

WARNING: The gas valve of this appliance operates on a millivolt system and is not intended to be connected to any other power source.

If required, a wall thermostat may be installed. Blaze King provides a thermostat but any CSA, ULC or UL approved 250

-750 millivolt rated, non-anticipator type, thermostat may be used. It is important to use the correct gauge wire when installing your thermostat.

OPTIONAL REMOTE

A remote control device may be available from your local dealer. Follow the directions supplied with the remote. It is important to keep the receiver away from extreme heat. Remote devices may be used with appliance, however Blaze King does not guarantee the operation of such units or the effect they may have on the performance of this appliance.

See wiring diagrams for details on valve connections.

LOGSET INSTALLATION

CAUTION: Only the log set supplied by the manufacturer may be used with this appliance. The log set MUST be installed as described in this manual. WARNING: Dangerous operating conditions may occur if these logs are not positioned in their approved locations. If logs are broken, do not operate the unit until they are replaced.

The Blaze King Contemporary comes complete with the following Logs.

Back Log

Front Log

Install the logs in the following order:

1. Place the rear log on the back support shelf. Ensure it is pushed back against the rear brick panel

Note: When installing a remote control or wall switch use the correct gauge of wire. See table below.

Wire Size Max. Length

14 GA. 50 FT. 16 GA. 32 FT. 18 GA. 20 FT. 20 GA. 12 FT. 22 GA. 9 FT.

WARNING

Electrical Grounding Instructions

This appliance is equipped with a three prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle. Do not cut or remove the grounding prong from this plug.

Front Log Pins

2. Locate the front log onto the pins provided on the front log support.

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The Contemporary by Blaze King Owners Installation and Operation Manual

Wiring Diagrams

THIS MOBILE/MANUFACTURED HOME APPROVED APPLIANCE MUST BE GROUNDED TO THE STEEL CHASSIS OF THE HOME. USE AN 8 GAUGE COPPER WIRE AND A SERRATED OR STAR WASHER TO PENETRATE PAINT OR PROTECTIVE COATING TO ENSURE GROUNDING.

Observe good wiring practice: Label all wires prior to disconnection when servicing controls. Wiring errors can

be dangerous and cause damage to the unit.

120 VOLT CIRCUIT

MILLIVOLT CIRCUIT

Pilot Assembly #Z6003

Cordset

Ground

Blower Control

#0136

Snap Disc

F200

Blower #0719B

Thermostat

Thermocouple

Pilot Gas Line

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Thermopile

Thermostat leads or leads to optional remote thermostat

SIT Gas Valve #SIT0820652

On/Off Rocker Switch #0725

TP-TH

THTP

The Contemporary by Blaze King Owners Installation and Operation Manual

Operating Instructions

Pre– Start Up Checks

FOR YOUR SAFETY READ - BEFORE LIGHTING

WARNING

IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY

RESULT CAUSING PROPERTY AND/OR PERSONAL INJURY

DO NOT: Use tools to operate controls, only use your hand to push in and turn the controls. DO NOT: Try to repair the appliance. Call a qualified service technician. DO NOT: Use this appliance if any part has been under water. Immediately call a qualified service

technician to inspect the appliance and replace any part of the gas control system which has been under water.

DO NOT: Use this appliance if you smell gas. WHAT TO DO IF YOU SMELL GAS:

 OPEN WINDOWS.  DO NOT TOUCH ANY ELECTRICAL SWITCH; DO NOT USE THE PHONE IN YOUR BUILDING.  EXTINGUISH ANY OPEN FLAME.  IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR’S PHONE AND FOLLOW THE GAS

SUPPLIER’S INSTRUCTIONS.

 IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE DEPARTMENT.

WARNING Do not operate appliance with the viewing glass removed, cracked or broken. Viewing glass must be replaced / repaired by BLAZE KING. For replacement please contact your local dealer or Blaze King to make arrangements to have your viewing glass replaced / repaired. Glass breakage due to slamming the viewing door or abusing your unit, is not covered under warranty.

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The Contemporary by Blaze King Owners Installation and Operation Manual

Operating Instructions

FINAL CHECK

INSTALLER: Before leaving the appliance with the customer, you must check the operation of the appliance:

 Check correct BTU rating by clocking the appliance at 15 minutes (see certification label).  Check flame picture. Adjust primary air if required (see page 19).  Take time to go through the operation of this unit with the customer.

 NOTE: When first fired, the unit will produce an odor. This is normal and is part of the paint

curing process, it may be noticeable for at least 4 hours. It is recommended that you open a few windows to ventilate the room. During the first hour smoke detectors in the house may be set off.

 Following the initial burn-in period, the glass panel may require cleaning.  CAUTION: Do not clean the glass when the appliance is hot!  When the appliance is cold, firing may cause the glass to fog up. This is due to condensation and

is normal.

 Make yourself familiar with these instruction before operating the appliance.  Check any loose electrical wires that may cause a shock.  Check around the appliance for gas leaks. IF YOU SMELL GAS, follow the instructions on the

front cover of this manual.

 Check to see that logs are correctly positioned. The pilot light should be visible.  Check to make sure that venting is secure.  Check all external parts, such as grills, doors and control cover are properly attached and

fastened.

 CAUTION: Do not turn the unit off and on again without a minimum of a 60 second wait

between firing.

Make sure you read this entire manual, especially the lighting instructions on page 5, before you begin stove operation.

Keep in mind that your thermostat will only work to control your stove if the ON/ OFF rocker switch is set to the “OFF” position. The “ON” position will prevent the thermostat from controlling the stove. When you are lighting your pilot your thermostat should be set to the lowest level and the ON/OFF rocker switch should be set to “OFF”.

ON/OFF

rocker switch

TEMPORARY SHUT-DOWN

To turn off the main burner only, set the thermostat to the lowest setting or turn remote switch to OFF. Press and turn the knob clockwise  to PILOT position.

COMPLETE SHUT-DOWN

Press and turn the knob clockwise  to the OFF position.

CONTROL KNOB POSITIONS

SIT

Robertshaw

SIT

Burner OnUnit Off

Robertshaw

SIT

Pilot

Robertshaw

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The Contemporary by Blaze King Owners Installation and Operation Manual

Operating Instructions

FAN OPERATION

 The convection fan speed control is located on the back of the unit. Turning the control knob all

the way counterclockwise will turn off the convection fan. Adjust the blower to the desired speed.

NOTE: The fan will turn on once the unit has reached operating temperature. This prevents

the discharge of cold air.

NORMAL OPERATING SOUNDS

 FIREBOX: You may hear some cracking or ticking sounds on start-up and shut-down. This is due

to the expansion and contraction of the steel in the firebox.

 BLOWER: We use high efficiency fans in our appliances. You may hear a whirring sound when

the fan turns on. This will decrease or increase depending on the speed setting of the fan.

 PILOT FLAME: You may detect a very slight whisper sound from the pilot when it is turned on.  These are all normal sounds associated with this type of appliance and should not be

considered as defects.

IMPORTANT - GLASS CLEANING - WHITE MINERAL DEPOSITS

One of the byproducts of the combustion process in a gas appliance, is a mineral which can show up as a white film on the ceramic glass of the viewing door. The composition of the deposit varies widely from various locations and also from time to time in the same location. You may have the problem for a time and then not see it for many months when it will reappear in your area. It seems this is associated with the varying sulfur content of the gas. We have discussed this problem with ceramic glass manufacturers and they cannot give us a definitive answer to this problem. Dealers have tried various cleaning products with varying results. The following recommendations will not guarantee results in your particular case.

Ensure the stove is completely cooled before any glass service work is attempted.

1. Clean the glass regularly as soon as you notice the buildup (white film). If the film is left for a long period of time build up will bake on. It is then much harder, if not impossible, to remove.

2. NEVER use an abrasive cleaner on the ceramic glass. Any abrasion of the surface has the immediate effect of lessening the strength of the glass. An emulsion type cleaner is recommended.

3. Use a soft damp cloth to apply the cleaner. Dry the glass with a soft, dry, preferably cotton cloth. Most paper towels and synthetic materials are abrasive to ceramic glass and should be avoided.

4. Our dealers have had good results from the products listed below. We can not however guarantee the results of these products.

a) BRASSO b) POLISH PLUS by KEL KEM c) COOK TOP CLEAN CREME by ELCO d) WHITE OFF by RUTLAND

NOTE: This is a problem beyond Blaze King’s control and is

not covered under warranty.

NOTICE: COLD WEATHER OPERATION

When using any gas appliance (LPG or NAT Gas) water is a byproduct of the combustion process. Under normal conditions this moisture is expelled through the vent into the atmosphere and does not cause any harm. In extreme cold weather the vapor may condense and freeze on any exposed surface it comes into contact with. This can cause a problem by restricting or blocking the vent, particularly with direct vent wall terminations as the exhaust is only a few inches away from the outside wall surface. What happens to the moisture after it leaves the vent cannot be controlled by the manufacturer. To extend the vent further out from the wall can sometimes but not always be an advantage. Extending the vent out from the wall may present other design problems such as ice falling from the eaves above. It is the homeowners responsibility to ensure that there is not an excessive build-up of ice on the termination.

CAUTION: WHEN OPERATING YOUR APPLIANCE DURING COLD WEATHER YOU MUST FREQUENTLY CHECK THE EXHAUST CAP FOR EXCESSIVE ICE BUILD UP.

If the appliance begins to operate abnormally — Poor flame pattern, shutting down, etc., this could be an indication of ice build up.

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The Contemporary by Blaze King Owners Installation and Operation Manual

Maintenance

CAUTION: NEVER CLEAN THE APPLIANCE WHEN IT IS HOT. ANY SAFETY SCREEN OR

GUARD REMOVED FOR SERVICING MUST BE REPLACED PRIOR TO OPERATING THE AP-

PLIANCE. DO NOT USE ANY SUBSTITUE MATERIALS.

TECHNICAL INSTRUCTIONS

FREQUENCY OF SERVICE

Regularly:

 Clean and remove any lint accumulations or debris from the

grills and combustion or convection air passage ways.

 Keep the appliance area free from combustible materials, such

as paper, wood, clothing, gasoline, flammable solids, liquids and vapors.

 Visually check the height and color of the burner and pilot

flames.

 Check for unusual noises or odors during operation of the

appliance.

 Check the vent terminal for any damage, or obstruction by

plants or debris accumulation.

Once a Year:

 Open the door assembly and clean the inside of the glass with a

soft, non-abrasive cloth and water or a suitable, mild, nonabrasive cleaner.

 Carefully remove the logs and gently brush off any loose carbon

deposits. This job is best done outside the house, wearing a dust mask.The logs are very fragile, take care not to break them. After cleaning, the logs must be replaced as per the instructions in this manual.

Have a qualified service technician:

 Completely inspect the appliance and the venting system.  Clean and remove any lint accumulations or debris in the

firebox, on the burners, on the pilot, at the primary air opening, on the convection air blower and in any combustion and convection air passage ways.

 Check the safety system of the gas valve.

Pedestal Cover Removal

REMOVING THE BURNER ORIFICE

1. Use a 1/2” wrench to loosen and remove the burner orifice.

2. Change the orifice.

 PILOT ASSEMBLY: The correct flame pattern

should have three strong blue flames. One flows around the thermopile, one around the thermocouple and one flows over the burner. See page 31 for further pilot instructions

Thermopile

Thermocouple Pilot for

Burner ignition

 VENTING:

1.Check the venting system for any signs of

corrosion.

2.Remove the vent termination and check the inside of the vent by shining a light down the pipe.

3.Inspect pipe seams and joints and ensure they are still tight.

4.Check wall straps and all vent supports.

 LOGS:

1.Check logs are correctly positioned (see installation

instructions).

2.Check there are no cracked logs.

3.Clean off any soot deposits using a soft brush.

NOTE: Incorrect log positioning may cause carbon

build up and discoloration. This may void the

warranty.

GAS VALVE REPLACEMENT:

1. Disconnect electricity to the appliance.

2. Shut off the gas to the appliance and disconnect the gas line to the appliance.

3. If the appliance has a remote switch or thermostat, disconnect the wires at the front of the valve.

4. Undo the four screws holding the valve plate to the pedestal assembly.

5. Gently rotate the valve to gain access to the millivolt wiring, pilot tube nut and burner supply tube nut.

6. Carefully undo the pilot and burner supply tubes and remove the valve.

7. Replacing the assembly is the reverse of the above

instructions.

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The Contemporary by Blaze King Owners Installation and Operation Manual

Maintenance

GOLD PLATING:

1. Gold plating requires little maintenance and needs only to be cleaned with a soft damp cloth. Do not use any

abrasive cleaning materials.

2. Avoid fingerprints on gold. Wipe off fingerprints before firing.

DOOR :

Check the gasket to see that it is still forming a seal. Replace gasket if there is any sign of wear.

VIEWING GLASS REPLACEMENT:

This appliance is supplied with high temperature 5mm high temperature ceramic glass that will easily withstand the heat your unit was designed to produce. In the event the glass breaks, contact your dealer or BLAZE KING to arrange for your glass to be replaced / repaired. (see page 22)

REMOVING THE BLOWER:

1. Turn the gas off to the unit.

2. Turn off/unplug the electric supply.

3. Remove the back panel on the pedestal.

4. Remove the 4 screws on the back panel that attach the blower.

5. Replacing the assembly is the reverse of the above instructions

Replacement Parts List

PART NAME PART #

Gas Valve convertible—SIT SIT0820652 Piezo igniter with nut SIT0073952 Relief Plate gasket 36” x 5/8” dense

gasket Burner Orifice Propane #53 Burner Orifice Nat. Gas #37 2 piece log set M0814 Brick Panel Right 6062 Brick Panel Left 6063 Brick Panel Rear 6061 Brick Panel Base 6060 Brick Panel base Right 6103 Brick Panel Base Left 6104 Brick panel clip 6065

PART NAME PART #

Main Door Rope Seal 0188 Fan assembly 0719B ON/OFF rocker switch 0725 Spark igniter electrode 0738B Thermopile generator 0721A Thermocouple 0842VC Pilot assembly Z6003P Burner tray Assembly Z9919 Orifice spring 0723 30% Vent Restrictor 6082 60% Vent Restrictor 6094 70% Vent Restrictor 6095 75% Vent Restrictor 6097 Bag of Fiber Embers 0745

Rheostat Fan Control w/off 0136 Door Assembly—Black Z6018P-C Door Assembly—Gold Z6018G-C

OM6003.PUB Page 28 DATE PRINTED: 4/7/11

LPG Conversion Kit—SIT (0-2000ft USA / 0-4500ft Canada)

Fan Switch 130F 1144AA

Z0760P

The Contemporary by Blaze King Owners Installation and Operation Manual

High Altitude Chart

Equivalent Orifice Sizes at High Altitudes per the current edition of ANSI Z223.1 (Includes 4% input reduction for each 1,000 feet).

In Canada the appliance is certified for use, up to 4500 ft, with a #37 orifice (natural gas) & #53 orifice (propane).

10,000 / Nat 39# / Prop 55#

NATURAL GAS AND PROPANE ORIFICE REQUIRED AT INCREASED ALTITUDE

THIS CHART IS BASED ON A CALORIFIC VALUE OF 1000 BTU FOR NATURAL GAS AND 2500 BTU FOR PROPANE

7,000 / Nat 39# / Prop 55#

6,000 / Nat 38# / Prop 54#

5,000 / Nat 38# / Prop 54#

9,000 / Nat 39# / Prop 55#

8,000 / Nat 39# / Prop 55#

4,000 / Nat 38# / Prop 54#

3,000 / Nat 37# / Prop 53#

2,000 / Nat 37# / Prop 53#

1,000 / Nat 37# / Prop 53#

SEA LEVEL / Nat 37# / Prop 53#

Check with your local gas supplier for correct calorific value (btu rating).

HIGH ALTITUDE INSTALLATION

When installing this appliance over 4500 ft (1370 m) above sea level in Canada, the appliance must be p roperl y de-r ated an d insta l led accordin g to lo c al cod es. In the absence of local codes in accordance with CSA B149.1, in Canada. In the US for installations above 2000ft the appliance must be installed in accordance with the current National Fuel Gas Code, ANSI Z223.1/ NFPA 54.

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The Contemporary by Blaze King Owners Installation and Operation Manual

Optional Conversion Kits

“This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authorities having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of the kit. The installation is not complete until the operation of the converted appliance is checked as specified in the instruction manual supplied with the kit.” Before performing this or any service procedure, make sure that the gas supply to the unit and the electrical supply are shut off.

The model Contemporary is designed to burn either

CONVERSION KIT CONTENTS

1. Main Burner orifice.

2. Valve Kit.

3. Conversion Sticker

Natural Gas or Propane (LP) Fuel. Each heater leaves the factory equipped for one specific fuel but it is a simple operation to convert the heater to an alternate fuel in the field. The original fuel type is marked on the rating label:

To convert to an alternate fuel, follow these steps:

1. Open the front viewing door.

2. Remove the log set and brick panels.

3. Remove the log support plate screws.

4. Remove the burner assembly.

6. Remove the pedestal wrap

7. Using a 1/2” socket, unscrew the main burner orifice and replace with alternate gas orifice. Note That the primary air bracket can be rotated to removed orifice

8. See the separate gas valve manufacturers instructions supplied in the kit.

9. Replace in reverse.

NATURAL GAS PROPANE

To Convert the Pilot fuel, follow these steps:

1. Use a 7/16” wrench to loosen the pilot hood

2. Push the little silver tab in and the little red tab should pop out.

3. The red tab out is used for Propane

4. The silver tab out is for Natural Gas

5. Re-tighten the pilot hood.

LEAK TESTING: CAUTION: DO NOT TEST FOR LEAKS WITH AN OPEN FLAME.

 With the main burner “ON”, test the new pressure regulator using a soap solution  Check all fittings for leaks using the soap solution.

Pilot Hood

Fuel Type Tab

See page 32 for pilot

instructions.

FUEL CONVERSION LABEL:

 Fill out and attach the fuel conversion label #0630 provided in the kit and attach it to the stove near the upper right

hand corner of the approval label inside the left hand side door of the unit.

AERATION ADJUSTMENT

IMPORTANT: IF YOU CHANGED THE FUEL THE

AERATION WILL REQUIRE ADJUSTMENT - SEE PAGE 20

ALLOW THE UNIT TO BURN FOR AT LEAST 15 MINUTES TO CHECK THE FLAME PICTURE.

 If you have converted from Natural gas to Propane you will have to INCREASE the aeration opening as propane re-

quires more primary air to burn correctly.

 If you have changed from Propane to Natural gas you may have to REDUCE the aeration opening as Natural gas re-

quires less primary air to burn correctly.

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The Contemporary by Blaze King Owners Installation and Operation Manual

Blaze King Warranty

Gas stoves manufactured by Blaze King Industries and/or Valley Comfort Systems Inc. are covered by a limited lifetime warranty against manufacturers defects in material and workmanship. Details of this comprehensive warranty program are outlined below. In addition to the terms outlined for the limited lifetime warranty, our products carry a 5 year warranty which covers mechanical and electrical components including labor costs outlined below. The combination of these warranty policies provide a very strong coverage package that we are proud to offer you, our customers. Our Blaze King tradition of building high quality products for over 25 years is really your most important assurance of quality but it's nice to know that should something fail (and it occasionally does) you are covered by a warranty policy that leads the industry. To ensure the coverage is in place you must have your unit properly installed by an authorized Blaze King dealer and you must register your ownership.

Blaze King's warranty policy applies only to units sold, installed and/or for use in the USA or Canada. No person is authorized to modify this warranty or make any additional warranties on behalf of the manufacturer, Blaze King.

Components and parts 5 year warranty:

Blaze King warrants the following parts; blower motors, door gasket, blower speed control, logs, pilot assembly, gas valve, gas lines, thermocouple and/or thermopile against defects in material or workmanship to the original purchaser, for five years following the date of purchase.

Labor costs during the 5 year warranty period:

Blaze King manufacturers warranty covers labor costs to the original purchaser based on our schedule of approved charges, provided to our authorized dealers. Blaze King will only be responsible for labor costs provided by our authorized dealers and based upon the schedule.

Limited Lifetime Coverage

This warranty contains different terms that cover specific parts of the gas appliance. Blaze King warrants the following parts of the gas appliance against defects in material or workmanship to the original retail purchaser. For the first five years of ownership, the combustion chamber, heat exchanger and burners will be replaced by Blaze King, conditional upon production availability. From year 6 through to the end of ownership by the original purchaser, Blaze King will provide replacement or repair of the aforementioned parts, conditional upon current production availability, at 50% of current retail price but does not cover any charges relating to labor. This portion of the warranty coverage is not transferable and applies only to the original purchaser.

How to Get Service

If this product requires repair or replacement due to defects in material or craftsmanship during the first five years of ownership, contact your Blaze King dealer and explain the nature of the problem. If the dealer is unable to repair or replace the product to your satisfaction then contact Blaze King at 509-522-2730 in the USA or 250493-7444 in Canada. If a replacement part is sent directly to you, please contact Blaze King to obtain a Return Authorization Number (RA#) for all defective parts. Blaze King will refuse delivery of any returned packages not clearly showing an (RA#). All expenses relating to the shipping of defective parts or entire stoves will be at purchaser's expense.

Blaze Kings Responsibilities:

If the purchaser has complied with all the terms and conditions of this warranty and if the purchaser has notified Blaze King of the defect prior to the expiration of any warranted items, the following procedure will occur. Blaze King will inspect the product to determine that there is indeed a defect and that the defect is covered by warranty. Blaze King will either repair or replace the product at its' discretion. Under no condition whatsoever does Blaze King provide or imply warranty coverage for venting components used in the installation of our products. This warranty details the obligations and liabilities of Blaze King and no other warranties are expressed or implied. Blaze King reserves the right to investigate and settle all claims against warranted parts at their discretion. In no event shall Blaze King be held responsible for indirect or consequential damages of any nature which are in excess of the original purchase price of the product. Blaze King may at its' discretion discharge any or all obligations by refunding the wholesale price of any defective part or parts.

Misuse of Stove Nullifies Warranty:

The above warranty is conditioned upon the proper installation and use of the product according to the manufacturers instructions as specified in the "Owners Installation & Operations Instructions" and in compliance with applicable local building and fire codes. Blaze King recommends the local building inspector or fire department inspect the unit prior to initial use. Consult the "Owners Installation & Operations Instructions" supplied with each unit prior to installation or operation. Alteration, abuse, lack of maintenance, faulty repairs or misuse will void the warranty. Abuse includes but is not limited to the use of fuels other than as specified in the "Owners Installation & Operations Instructions."

Legal Rights of Purchaser:

This warranty gives you specific legal rights and you may have other rights that vary from state to state (or province to province).

Blaze King Assurance Plan:

Included with each gas stove manufactured by Blaze King is a Warranty Card, which must be completed in its entirety and returned to Blaze king within ten days from the date of purchase. Blaze King will be unable to properly administer the warranty if the card is not completed and registered on file. The Protection Plan will pay to repair and or replace parts which fail under normal usage at labor rates established by this Agreement. Extra charges such as mileage, overtime or shipping are not covered. Nuisance calls are not covered by the Plan. This Plan is for residential stoves and does not apply to commercial applications. Only repairs attributed to normal failure of the electronic and mechanical functions of the stove are covered. Failure due but not limited to, abuse, negligence, impact, fire, lightning, power failures and or surges, rust and corrosion are not covered. Damage and or repairs to cabinets and all exterior components, remote controls, and normal maintenance, related duct work, power surges, electrical spikes or electrical circuit overloads, filters, knobs, glass, gaskets, block and tile etc., are not covered. Additional or unusual utility bills incurred due to any malfunction or defect in equipment listed on the Plan, labor cost of gaining access to or removal of a unit that requires special equipment or tools such as cranes, ladder trucks, etc., are not covered. These include but are not limited to, cleaning, adjustments of the customer controls and customer product education. Labor, materials, expenses or equipment required to comply with the law and or regulations set forth by any governmental agencies are not covered by this Plan.

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The Contemporary by Blaze King Owners Installation and Operation Manual

Troubleshooting

Please check to make sure the instructions are followed exactly before attempting trouble shooting of the appliance.

WARNING: Trouble shooting and servicing of gas and electrical devices of the appliance should only be conducted by a qualified service technician. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper

operation after servicing.

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION

Pilot will not light after pressing the sparker many times.

Pilot will not remain on after being lit.

Air in gas line. No gas supply. Piezo wire loose. Defective Piezo. Piezo wire grounding. Electrode grounding. Electrode gap Incorrect.

Poor Pilot flame. Faulty thermocouple. Thermocouple and/or Thermopile grounding. Loose TP-THTP on gas valve.

Faulty gas valve.

Note: This is very rare and faults blamed on the gas valve are usually incorrect.

 Purge air out of gas line.  Check to make sure the gas supply to the appliance is turned on and there is adequate

gas supply pressure to the appliance.

 Check for sparks between the spark electrode and the pilot head when the sparker is

pressed. If there are no sparks:

 Check for broken or poor connection from the sparker to the electrode.  Check for the spark shorting or arcing at other locations.  Check for defective piezo.  Check for defective/cracked spark electrode.  With the viewing door open, try lighting the pilot with a match.  Note: If there is no gas or air coming out of the pilot and there is gas pressure to the

appliance, the pilot orifice may be blocked or the gas valve maybe defective.

 Check to see if the pilot flame is large enough to reach and surround the thermocouple.

If the flame is too small, check for correct gas supply pressure. If pressure is good, adjust the pilot flame size with the adjustment screw on the valve. If the flame cannot be adjusted, there might be some debris obstructing the pilot orifice.

 Check for correct millivolts at the thermocouple. The thermocouple should generate at

least 30 mv.

 Check for poor connection of the thermocouple and thermopile to the valve.  If readings are correct for thermopile and thermocouple replace gas valve.

The main burner does not turn on with the pilot lit.

Frequent pilot outage problems.

The main burner shuts off when the appliance is warm.

Excessive soot on burner or logs.

Sharp blue flames lifting off burner.

Convection blower does not operate.

Gas valve not in on position. Faulty thermopile. Faulty unit on/off switch. Faulty thermostat. Faulty Gas Valve

 Check to make sure the control knob is turned to the ‘ON’ position.  Check for correct millivolts at the thermopile, it should generate at least 250mv.  Place jumper wire across terminals TH-THTP, if burner comes on this will indicate you

have a poor connection or faulty appliance on/off switch, wall switch or wall thermostat.

 Check the minimum inlet gas supply pressure, if the minimum pressure is present then

try changing the gas valve.

Pilot adjusted too low. Switch wires may be grounding out. Thermocouple worn. Adverse wind conditions.

 Adjust pilot and clean if required.  Check switch wires.  Check thermocouple millivolts (see above).  Check termination location is not subject to adverse environmental conditions.

Pilot flame lifting of thermopile.  Check thermopile voltage from start up. If the millivolts drop dramatically it is an

indication that the pilot is lifting. Check the vent is correctly attached.

Incorrect aeration adjustment. Incorrect venting.

 Check aeration setting.  Check that venting is correctly attached.

Incorrect aeration adjustment.  Reduce primary aeration adjustment.

No power supply. Thermal snap switch lose or defective. Loose electrical connection. Defective speed controller. Defective blower.

 Check electrical supply to unit.  Turn the fan speed control to a different setting, make sure it is not in the off position  Check for correct positioning of the snap disc. You can by-pass the snap disc to check

it’s operation.

 Check all electrical connections are secure.  By-pass the speed controller to check for defective operation.  With the speed control by-passed check for 120 VAC to the motor. If you have 120VAC

and the motor is not working, the blower motor is defective.

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The Contemporary by Blaze King Owners Installation and Operation Manual

GAS CONVERSION INSTRUCTIONS FOR CONVERTIBLE

ORIFICE IN END MOUNT BRACKET PILOT ("C" SERIES)

NOTE:IT IS NOT NECESSARY TO REMOVE THE PILOT TUBE FOR GAS CONVERSION

1) LOOSEN (CCW ROTATION) THE PILOT TARGET HEX FITTING 1/4 TURN WITH A 7/16" END WRENCH AS SHOWN IN FIGURE A. USE CAUTION TO AVOID BENDING ORIFICE STRIP BY IMPROPER PLACEMENT OF END WRENCH.

2) PUSH ORIFICE STRIP TAB ALL THE WAY AGAINST THE HEX FITTING AS SHOWN IN FIGURE B1 & B2.

NOTE:ORIFICE STRIP MAY BE RANDOMLY LOCATED ON ANY SIDE OF HEX FITTING

Ø0.120 in

L.P. GAS POSITION Ø1/16 HOLE & RED COLOR CODE VISIBLE

VIEWING DOWN ON PILOT

FIGURE B1 (BEFORE)

FIGURE A

AVOID CONTACTING ORIFICE STRIP WITH END WRENCH. FAILURE TO DO THIS CAN CAUSE DISTORTION OF THE ORIFICE STRIP WHEN LOOSENING OR TIGHTENING.

NATURAL GAS POSITION NO Ø1/16 HOLE VISIBLE

NAT

FIGURE B2

(AFTER)

3) RE-TIGHTEN THE PILOT TARGET HEX FITTING UNTIL THE PILOT TARGET ALIGNS WITH THE THERMOCOUPLE & THERMOPILE AS SHOWN IN FIGURE C. USE CAUTION TO AVOID BENDING ORIFICE STRIP BY IMPROPER PLACEMENT OF END WRENCH.

4) INSTALLATION IS COMPLETE.

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FIGURE C

AVOID CONTACTING ORIFICE STRIP WITH END WRENCH. FAILURE TO DO THIS CAN CAUSE DISTORTION OF THE ORIFICE STRIP WHEN LOOSENING OR TIGHTENING.

The Contemporary by Blaze King Owners Installation and Operation Manual

NOTES

SERVICE HISTORY

DATE CORRECTIVE ACTION (INCLUDE REPLACEMENT PARTS)

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Blaze King 6003 Installation And Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual