Blastrac 10DPS75 Operating Manual

OPERATING MANUAL-10DPS75

VERSION 1.0

www.blastrac.com

Operating man ual 1-10DPS75 02/12

EC DECLARATION OF CONFORMITY

in accordance with Appendix II sub A of Directive 2006/42/EC

BLASTRAC B.V.

Utrechthaven 12 NL - 3433 PN NIEUWEGEIN Tel: 0031 (0)30 601 88 66 Fax: 0031 (0)30 601 83 33 [email protected] The Netherlands

Declare under our sole responsibility that the machine as described below Conforms with the Health and Safety requirements of the European Directive of the machine Safety.

In case of changes to t he m achine without our written authorization this declaration loses its validity.

Model: BLASTRAC 1-10DPS75/………. Serial number: ……….

1. satisfies the conditions set out in the Machine Directive (Directive 2006/42/EC); Low voltage directive (2006/95/EC, as last amended; EMC directive 2004/108/EC, as last amended)

2. satisfies the following harmonized sta ndards: NEN-EN 349, NEN-EN 418, NEN-EN 294 and NEN-EN 60204

Nieuwegein …………

2

Operating man ual 1-10DPS75 03/12

Index

EC Declaration of Conformity 02

1. Index 03

2. Ma chine description 04

3. Safety 05

Safety equip m en t Safety regul a tions Safety instructions

4. Initial operation 07

Checkpoints powersupply Checkpoints of machine

5. Operation 08

Before switch on Switch on the machine Switch off the machine

6. Maintenance 09

Changing the liners Changing the tune-up kit

7. Selection of abrasive 10

8. Technical data 11

Contact 12

3

Operating man ual 1-10DPS75 04/12

1. Index

It is important that all persons operating and maintaining the machine read this manual carefully and understand it fully. Keep this manual near to the machine, so that it can be consulted every time. Only authorized and trained personal may operate the machine.

2. Machine description

The Blastrac blast cleaning machine 1-10DPS75 is a downward blasting machine with a closed abrasi ve circuit desi gned for the pre-treatment of horizontal surfaces. The bouncing impact of metallic abrasive onto the surface to be treated thoroughly removes surface contaminants, coats of paint, sealants and thin coatings. A suitable fi lter unit must be connect ed to the machine in ord er to separate the dust from the abrasive. A specially desi gned dust coll ection system ensu res dust-fre e operation of the machine and clean air at the workspace.

1 Clamp for dust hose and electrical cable 6 Emergency shutdown switch 11 Speed control 2 Connection pipe for dusthose 7 Push button blastwheel on/off 12 Travel switch 3 Abrasive control cable 8 Main switch 13 Quick release pin 4 Ammeter blastmotor 9 Overdrive 14 Feed spout 5 Hour counter 10 Move forwards

4

Operating man ual 1-10DPS75 05/12

3. Safety

Before operating the machine, the personnel must be fami l iar with the safety instructions given in this manual. Only a ut horized and trained personal may operate the machine. Keep this manual near to the machine, so that it can be consulted every time.

Safety equipment

 The surface to be treated must be swept, remove stones, screws etc..  Never use the machine when the surface is not clear and if there is a risk of stumble.

The workplace must be good lighted.

 Remove electrical cables and dust hose from surface to be treated  Work concentrated during operating the machine  Always use a dustcleaner

Safety regulations

 Persons who do not operate the machine are not permitted to stay in the surrounding

of the machine. Don’t leave children anyway.

 Keep the machine original; Use cables who are approved and not damaged. Never

remove the earth connecting of the supply cable and m achine. Use only cables with earth wire and connectors with a earth connecting.

 Connect main power supply cable to a installation with a earth leakage circuit

breaker.

 Inspect and test the electrical components of the machine regularly. This electrical

components have to satisfy to the requirements EN60204-1.

 Always call a skilled electrician when you have questions about the safety of the

electrical components.

 Work on electrical equipment or operating materials may only be undertaken by a

skilled electrician or by trained persons under the guidance and supervision of a skilled electrician as well as in accordance with the electrical engineering regulations.

 Pull out the main plug during inspections and repairing on the machine.  Never operate the machine when workplace is wet.  Never stay in the rain with the machine.

5

Operating man ual 1-10DPS75 06/12

Figure below is placed on the machine.

Meaning of the symbols:

 Ear protection is obliged  Safety glasses with lateral protection is obliged  CE-mark on this machine  Safety shoes obliged  Consult the manual before operating the machine.

Personnel must tie back long hair and not wear loose clothing or jewellery including rings. Wear gloves and dust mask during operating the machine.

Safety instructions

 Abrasive can escape from the sides of the blast head at high speed. Wear safety

glasses with lateral protection and close-fitting protective clothing.

 Be very careful with inserting the quick release pin  The machine, specially the handle grip must be free of fats and has to be dry.  The dust container of the filter unit must be emptied regularly. Comply with the local

waste treatment regulations considering the removed material.

 The weight of the 1-10DPS75 is 211 kg. By transport the machine with a crane or lift,

use the lifting eyes of the machine

 Pay attention that the drive unit do not turn away during lifting the machine.

6

Operating man ual 1-10DPS75 07/12

4. Initial operation

It is committed to inspect the machine before use it. It is not permitted to use the machine if the machine safety is not according the checkpoints below.

Checkpoints powersupply

 Use only extension cables for extending the main cable that are sized and marked in

accordance with the overall power consumption of the m achine.

 Electrical cables must be fully unwind of them reels.  No damage is permitted for electrical cables.  Use a electrical power supply connection with earth c onnecting.  The circuit breaker of the power supply must have a ‘’D’’ characteristic. Circuit

breakers with a “C” or “B” characteristic can give problems by switch on the blastmotor.

Checkpoints of machine

 Safety functions and operating functions must work correct.  Check the following parts for damage and wear: blastwheel, feedspout, liners,

magnet- and brush sealing.

 No loose bolts and nuts permitted  No any damage of electrical components permitted.  Dust hose must be undamaged and the connection must b e reliable.  Check the parts of the separator on wear and defects. Remove foreign bodies and

dust deposits.

7

Operating man ual 1-10DPS75 08/12

5. Operating

To operate the 1-10DPS75 the following instructions are commi t t ed

Before switch on

 Check if the distance from magnet to the floor is 6 – 8 mm. Check this height with

aluminium strips.

 Check the distance from brush sealing to the floor. This may be max. 1 mm.  Fill the separator equally with the selected abrasive up to the bottom of the separator

tray. Magnetic valve must be closed whilst doing this.

 Connect the blastmachine and filterunit with the dusthose. This connection must be

reliable.

 Connect the power supply cable of the filterunit with the generator. Be sure that

electrical power supply is correct.

Switch on the machine

 Before switch on the blastmachine, switch on the filterunit.  Press the green push button “Blastwheel ON”and check the rotating direction of the

blastmotor. The correct direction is given with a arrow on the housing of the motor.

 Select the speed using the speed control knob. (item 11 of machine description)  When the machine is traveling pull the abrasive control cable to open the magnetic

valve. Observe the ammeter. It may indicate the full load amperage. After having blasted aprox. 2 m, close the abrasive va lve, stop the machine and check the blasted surface.

 If the ‘hotspot’ is too much on the right, turn clockwise the cage a little bit. Never

adjust the cage during blasting.

Switch off the machine

 Close the abrasive valve  Press the red button “Blastwheel OFF”  Switch the main switch to position “OFF”  Pull out the connector of the main power supply of the machine.  Switch off the filter unit.  Wait for standstill of all drives before any inspection or maintenance works are

started.

8

Operating man ual 1-10DPS75 09/12

6. Maintenance

Changing the liners

 Loose the press bolt of the top liner and remove the cover.  Loosen the nuts of the side liners and plenum liners. Take them out at the bottom of

the housing.

To mount the liners, keep on the following sequence:

 First place the plenum liners and fix them with the nuts.  Place the side liners inside the housing. The sideliners may stick out the body for

max. 1mm. Tighten the nuts.

 Place the top liner in the housing and make sure that t he top liner sits close to the

edges of the side liners.

 Place the cover and tighten the bolts.  Tighten the pressure bolt of the top liner slightly and press the top liner against the

side liners.

Changing the tune-up kit

De tune-up kit consists of the blastwheel, the cage and a bolt.

 Remove the feed spout  Remove the cage clamps  Remove the cage and blastwheel cover plate  Block the blastwheel and remove the central fixing bolt  Take the blastwheel out of the housing

Use a new central fixing bolt when mounting a new blastwheel

 Place the blastwheel on the hub and tighten the central fixing bolt.  Fix the blastwheel cover plate with 4 nuts  Insert the control cage in the center and clamp the cage with the control clamps so

that the blastwheel can rotate freely

 Turn the blastwheel manually. It must rotate freely.  Place the feed spout between the abrasive valve and the cage.

Clean the machine every day with air and non-aggressive materials. Never use a high pressure water cleaner to clean the machine. Store the cleaned machine in a dry room. Protect the electrical motor from moisture, heat dust and shocks. Remove the abrasive out of the abrasive storage hopper. All repair work has to be done by qualified Blastrac personnel, this guarantee a safe and reliable machine. Any guarantee on the machine is expired when:

 By not using original Blastrac spare parts and abrasive.  When repair work is not done by qualified Blastrac personnel.  When changes, add-ons or conversions are undertaken without written permission of

Blastrac BV.

9

Operating man ual 1-10DPS75 10/12

7. Selection of abrasive

Media nr. 2 Is often used when the surface is only subsequently sealed.

− creates fine profiles, e.g. on vacuum concrete and non-glazed tiles

− removes thin layers of rust on steel surfaces

− removes thin layers of paint

Media nr. 3

− creates a fine to medium texture on concrete.

− removes glazing from tiles prior to subsequently coating with antiskid floor sealings

− remove s old impre gnat ions and co at in gs abo ut 1 mm thick

Media nr. 4 Standard abrasive, suitable for about 50-60 % of all applications. Creates a medium profile on concrete. Fulfils the same purpose as Media No. 3 when a higher speed of the machine is required, e.g. on asphalt, in order to keep the thermal load low.

− removes laitance from new concrete

− roughening of smooth concrete or natural stone

− removes coatings with a thickness of 1-3 mm

− cleaning of steel surfaces

Media nr. 5 This media is used to create a coarse profile or to increase the work speed in the case of surfaces hard to treat.

− removes sediments on concrete prior to coating

− removes thick paint coatings or rust from steel surfaces, bridges, tanks, etc.

− removes flexible coatings on parking house decks

− removes road markings and retexturing of asphalt and concrete roads

Media nr. 8 Only as an addition to Media N o. 3, N o. 4 and No . 5 w ith maximum 30% content. Media No. 8 should never be used without blending since otherwise the wear in the machine as a whole would increase disproportionately.

− removes polyurethane coatings

− removes adhesive remnants

− removes rubber deposits

− penetrates coatings hard to remove

− also suitable to be used on steel for extraordinary roughness

10

Power supply must

cleaning output on

Operating man ual 1-10DPS75 11/12

7. Technical data

Power consumption blastwheel motor

Electrical connection

(voltage is given on the control box)

Blast width 254 mm

1-10DPS75

7,5 kW

3x230V / 60 Hz

400V / 50 Hz 400V / 60 Hz

have a circuit

breaker with D-

characteristic

Drive speed 0 – 30 m/min Max. blast

concrete Abrasive

consumption Length 1590 mm

Width 400 mm Hight 1020 mm Weight 211 kg Noise level Over 85dB(A) Dust hose

connection Suitable filterunit Contact Blastrac

The electrical diagrams of the electrical system are placed inside of the control panel.

Design and specifications are subject to change without notice by Blastrac BV

120 m²/h

<100 gr/m²

75 mm Ø

BV we will assist

you with a good

advice

11

SERVICE MANUAL 1-10DPS75

VERSION 2.1

EC DECLARATION OF CONFORMITY

in accordance with Appendix II sub A of Dir e c tive 2006/42/EC

Declare under our sole res pon s ibility that the machine as described below conforms with the Hea lth and Safety requirements of the Europea n Directive of the machine Safety.

In case of chang es to the machine without our written authorization this d eclaration loses its valid ity.

Model : BLASTRAC 1-10DPS75 Serial number: ……….

1. satisfies the con ditions set out in the Mach ine Directive (Directive 2006/42/E C); Low voltage directive (2006/95/EC, as last am ended; EMC directive 2004/108/EC, as las t a mended)

2. satisfies the following harmonized stan d a rds: NEN-EN 349, NEN-EN 418, NEN-EN 294 and NEN-EN 60204

Nieuwegein …………

2

Index

1. Spare parts 04

Contact 12

3

1. Spare parts

Fig. 01

4

ig. 01

1

E06114

Blastbody 10"

1

2

E06154

Side liner RH

1

3

E06153

Side liner LH

1

4

E06151

Plenum bottom line r

1

5

E06152

Plenum side line r

2

6

E06155

Top liner

1

7

E06146

Blastwheel cover plate

1

8

Tune up kit 6 1/2"

1

9

E06132

Blasthousing cover

1

10

E06148

Cage clamp

2

11

979085

Bearing unit

1

13

976310

Hub

1

14

976317

Felt seal

1

15

966024

Side magnet

2

16

B21107

Front magnet

1

17

E06157

Magnet plate

1

18

B21137

Skid seal

1

19

B21164

Seal for skid

1

20

B21165

Seal retainer rear

1

21

B21168

Skid retainer

1

F

Item Part number Description Qty.

B21637

5

Fig. 02

6

1

E06132

Blasthousing cover

1 2

E06120

Rebound

1 3

2621-229

Sleeve beari ng bush

2 4

E06134

Felt seal

1 5

E06133

Distance bush

1 6

E06150

Blastrac logo Ø100

2 7

E06115

Motor bracket

1 8

E06116

Wheel bracket

1 9

001228

Wheel

2

10

E06117

Dust cover

1

11

E06119

Fill up plate blast motor

1 12

E06118-IE2

7.5 kW Leroy Somer

1

13

E06139

Pulley guard

1

14

E06160

PULLEY

1 15

E10415

Taper lock

1

16

P005202

Poly V Belt 1347

(IE2 Motor)

1

17 18

E00620

Pulley

60 HZ

1

E00629

Taperlock

60 HZ

1

19 20

E06198

Dust protection hood

1 500-1195

Rubber latch assy

1

Fig. 02

Item Part number Description Remarks Qty.

7

Fig. 03

8

1

E06122

Drive bracket

1

2

E06123

Bearing flange

2

3

E06125

Traction wheel sha ft

1

4

476405

Traction wheel

1

6

B20404

Bearing

2

7

47760

Sprocket retaine r

1

8

488557

Hub

1

9

477631

Idler sprocket

1

10

E06126

Distance flange

1

11

E06159

Drive motor

1

12

E06127

Sprocket

1

13

E06128

Drive motor shaft

1

14

E06129

Chain cover

1

15

478198

Quick release pin

1

16

E06130

Chain guard cover

1

17

E00237

Chain

0.8 m

17.1

E00238

Chain link

1

Fig. 03

Item Part number Description Qty.

9

Fig. 04

10

1

E00743

Switch lever

1

2

433290

Handle grip

1

3

E00867

Switch

2

4

E00741

Control box top plate

1

5

E00866

Potentionmeter complete

1

6

E00740

Control box

1

7

454796

Limit switch

1

8

E06143

Handle top part

1

9

E00368

Cable protection c a p Ø25

6

10

E06136

Handle bottom part

1

11

E01304

Bearing

2

12

E06138

Hinge pin

1

13

DG39

Pipe clamp Ø25 (set of 2)

2

14

E06149

Cable guide

1

15

970385

Handle

1

16

E08862

Separator cover

1

E07531

Locking lever

17

B21003

Deflector

1

18

E08861

Separator

1

19

03600001

Clamp/Toggle

2

20

E06595

Separator tray

1

21

E06145

Cable bracket

1

22

975100

Control cable

1

23

E06142

Electrical panel

1

24

959647

Valve lever

1

25

491726

Nipple&Nut

1

26

973322

Magnetic valve

1

27

B21035

Adapter magnetic v a lve

1

28

967577

Feed spoud

1

29

E06162

Side brush

2

30

E06161

Front brush

1

31

E06531

Locking lever

1

Fig. 04

Item Part number Description Qty.

11

0 76

1

2

4

5

Blastrac bv

Utrechthaven 12

3433 PN Nieuwegein Netherlands +31(0)30-6018866 +31(0)30-6018333

8 93

Project description 1-10DPS 75 3PH-230V-60HZ ULCSA

Drawing number

PJ11.01066.10

Blastrac number E06206/ULCSA

Power supply Input lead Control Voltage

Year of Manufacturing

Remarks

230V 3ph 60Hz

24VAC

2011

AS-BUILT

Modification

Created on

Date

Name

Date Ed. Appr

Last print

Note: Production check Parts for Aproval Label

hvandenbrinkby

29-9-2016

12-1-2012 HVDB +

29-9-2016

1-10DPS 75 3PH-230-60HZ ULCSA

E06206/ULCSA

by

HVDB

Page description:Project name:

Front page

Customer:

Drawing number:

Number of pagesEdit date

Blastrac bv

PJ11.01066.10

16

=

Page

2

1

0 76

1

2

4

5

2 Table of Contents

2.a Revision sheet

3 Legend

4 Symbol library

5 Panel block diagram

6 Panel layout

7 Cable set

10 Main Current

11 Main Current

12 Control Current

20 Terminal Diagram

22

23

Terminal Diagram

Page descriptionPage

Revision

Date

12-1-2012

29-9-2016

Edited by

HVDB

1-6-2011

9-3-2011

29-9-2016

11-11-2014

29-9-2016

23-3-2016

29-9-2016

12-1-2012

HVDB

PH

HVDB

30 Part list

31 Part list

29-9-2016

HVDB

1

Modification

Date

Name

Date Ed. Appr

Last print

29-9-2016 HVDB +

29-9-2016

1-10DPS 75 3PH-230-60HZ ULCSA

E06206/ULCSA

Page description:Project name:

Table of Contents

Customer:

Drawing number:

Blastrac bv

PJ11.01066.10

=

Page

2.a

2

0 76

1

2

4

5

8 93

Revision Date Discription Remark Editor

01 30-03-2011 As built Engeneering Art4 HvdB

02 01-06-2011 Mounting plate drill template changed + some small changes Engeneering Art4 HvdB

03 02-01-2012 CSA logo added Engeneering Art4 HvdB

Engeneering ART4 HvdB04 17-08-2012 Remark added for production acc CSA surveyor remark

Engeneering ART4 HvdB05 16-10-2012 Cable set changed and Drawings updated

Engeneering ART4 HvdB06 14-11-2012 Mounting plate dimensions changed and X1 terminals deleted

PHEngeneering ART4Partlist updated30-06-201407

Engineering ART408 16-09-2015 Update partlist KR

Engineering ART409 23-03-2016 Changed the motorcurrent and cable size HvdB

Engineering ART410 29-09-2016 Updated Blast Motor cable type HvdB

2

Modification

Date

Name

Date Ed. Appr

Last print

29-9-2016 HVDB +

29-9-2016

1-10DPS 75 3PH-230-60HZ ULCSA

E06206/ULCSA

Page description:Project name:

Revision sheet

Customer:

Drawing number:

Blastrac bv

PJ11.01066.10

=

Page

3

2.a

0 76

1

2

4

5

8 93

WIRE COLOR

Main Voltage All wiring AWG

Phase L1 L2 L3

Earth / PE - Yellow/Green

Control Voltage

Colors

- Black

SYMBOL CODE

11 F 1.1

- Running number

- Schedule page column

- Symbol letter

- Schedule page

CORE CODE

11 11

Phase (24VAC) Neutral (24VAC) Potential

Plus (24VDC) Hook-up wire Minus / Ground (24VDC)

- Red

- Dark Blue

- White/Blue

- Running number

DRAWING NUMBER

PJ##.####.##

- Revision number

- Archive number

2.a

Modification

Date

Name

Date Ed. Appr

Last print

1-6-2011

29-9-2016

1-10DPS 75 3PH-230-60HZ ULCSA

E06206/ULCSA

- Year

4

Page description:Project name:

Legend

Customer:

Drawing number:

Blastrac bv

PJ11.01066.10

= +

Page

3

0 76

1

2

4

5

8 93

auxiliary contact

Power contact

NO contact, opens with time delay

NO contact, closes with time delay

NC contact, opens with time delay

NC contact, closes with time delay

Pushbotton rebound

hulpcontact

vermogenscontact

maakcontact, vertraagd open

maakcontact, vertraagd sluitend

verbreekcontact, vertraagd open

verbreekcontact, vertraagd sluitend

drukknop terugverend

signal light

horn

A

apm.meter

signaallamp

hoorn

amperemeter

Safety fuse

Fused switch, three-pole

Fused disconnect, three-pole

smeltveiligheid

schakelbare scheider

scheider "klapbak"

runninghour

h

counter

transformer

urenteller

transformator

Main switch

Circuit breaker, single-pole

Circuit breaker, two-pole

hoofdschakelaar

installatieautomaat 1-polig

installatieautomaat 2-polig

Contactor coil relay coil

spoel

P P

Pushbotton locking

Rotary switch rebound

Rotary switch locking

Emergency stop rotary unlock

Thermostatic switch

Pressure switch

Limit switch

drukknop blijvend

tip draaischakelaar

draaischakelaar

noodstop met draaibare vrijgave

thermostaat hygrostaat

drukschakelaar

eindschakelaar

Contactor/relay coil, with pick-up delay

Contactor/relay coil, with drop-out delay

Contactor pulse coil relay pulse coil,

Tube light

Resistor / Heating

Socket

Spoel met opkomvertraging

spoel met afvalvertraging

spoel puls

TL verlichting

weerstand verwarming

wandcontactdoos

I>

Circuit breaker, three-pole

installatieautomaat 3-polig

Power circuit breaker motor overload switch

I>

˜

-

+

˜

with switch mechanism

Valve

Resistor with movable contact

Terminal

Terminal with fuse

Rectifier

motorbeveiligingsschakelaar

elektrisch bediende klep

regelbare weerstand

rijgklem

rijgklem met zekering

gelijkrichter

3

Modification

Date

Proximity switch

Date Ed. Appr

Name

Last print

naderingsschakelaar

9-3-2011

29-9-2016

Current transformer

1-10DPS 75 3PH-230-60HZ ULCSA

E06206/ULCSA

stroomtransformator

5

Page description:Project name:

Symbol library

Customer:

Drawing number:

Blastrac bv

PJ11.01066.10

= +

Page

4

0 76

1

2

4

5

300 mm

8 93

250 mm

10T4

10L2

400 mm

10V2

12V2

10Q0

12SH1

12S1

4x Blind rivet nut M8

Max.

Speed

Reverse

Speed

11S511S4.1

11S4 Trigger Drive

Vario

speed

11R2

10F4.1

11U1

12K1

10Q2

Mainswitch in door

10Q0

10F4

370 mm

10F6

4

Modification

Date

Cable Power supply

Name

Cable blast motor

Date Ed. Appr

Last print

Earth conn. to frame

29-9-2016 HVDB +

29-9-2016

Cable Drive motor

Cable controller

1-10DPS 75 3PH-230-60HZ ULCSA

E06206/ULCSA

6

Page description:Project name:

Customer:

=

Blastrac bv

Panel block diagram

Drawing number:

PJ11.01066.10

Page

5

0 76

1

2

4

5

8 93

MOUNTING PLATE

LEFTHAND

VIEW

20

Ø6,5

3618

55

45

FRONT VIEW

220 mm

115

75

ø22

60

130

230

165

120

75

35

All holes M4

220

212

170

128

115

70

104

88

7

95

120

190

215

260

150

400

ø13

48

300

242

50 45 30 50

30

53.5

ø5

87

100

65

4

30

75

140

170

180

220

230

5

Modification

Date

Name

Date Ed. Appr

Last print

Power Supply M32

Blastmotor M32

Wheelmotor M20

Control unit M16

Earth M16

11-11-2014 PH +

29-9-2016

1-10DPS 75 3PH-230-60HZ ULCSA

E06206/ULCSA

Page description:Project name:

Panel layout

Customer:

Drawing number:

Blastrac bv

PJ11.01066.10

=

Page

7

6

150

1

2

4

5

0 76

Cabinet Side

Blast motor (total length 160cm)

X1:1 X1:2 X1:3 PE

Wire ferrules

Bostrig cable type P, 4C x 10AWG Black

1350

1600

Cabinet Side

150

Drive motor (total length 75cm)

X2:1 X2:2 X2:3 PE

Wire ferrules

Neopreen 4x1,5 mm2 (AWG16)

500

750

8 93

Motor side

GND = GREEN U1 4 = RED V1 9 = WHITE W1 14 = BLACK

100

Motor side

GND = GREEN U1 25 = RED V1 26 = WHITE W1 27 = BLACK

100

U1

V1

W1

PE

U1

V1

W1

PE

Yellow M5

Red M5

Cabinet Side

Brown

Green White

X3:3 X3:2 X3:1 X3:4 X3:5 X3:6 X3:7

Wire ferrules

100

Mantel

100

3x0,5 mm2 (AWG22) afgeschermd

4xAWG18 DARK BLUE

SP16/M16A

Trigger switch (total length 135cm)

Slang SP16

1350

950

100

SP16/M16B

Unit side

100

Wire ferrules

POTMETER

LEFT

Brown

MID

Green

RIGHT

White

71 73 75 76

Rear view

6

Modification

Date

Name

Date Ed. Appr

Last print

29-9-2016 HVDB +

29-9-2016

1-10DPS 75 3PH-230-60HZ ULCSA

E06206/ULCSA

Page description:Project name:

Cable set

Customer:

Drawing number:

Blastrac bv

PJ11.01066.10

=

Page

10

7

10Q0

80A/15Hp

10V2

1

10Q2

24...32A Ith=28A

X1

A

X2

BK AWG16

10L2

BK AWG16

x1

x2

3

2

12345

I>I>

I>

8

13

BK AWG10

6

BK AWG10

1314212213

14

12.1

4

1

6

5

11

10F4

C10A

5

10F6

C2A

16

AWG 18

0 76

1

6

11

BK AWG10

12345

6

BK AWG10

12345

10

15

1

2

17

BK AWG10

6

BK AWG14

3

4

8 93

5

10

15

BK AWG14

L1 L2 L3

/ 11.0 / 11.0 / 11.0

2

7

12

PE PE

L1X0L2 L3

L1 L2 L3 PE

Power supply 230V 3ph 60Hz

1

345

12K1

12.1

2

PE

1PE

PE PE

1PE

8 AWG

PE

1PE 1PE

PE

Earth connection

4

U1 V1 W1 PE

10M2

3

10Hp

9

M

6

AWG10

14

to Frame

Blast motor 10Hp/230V/25.4A Connection in Delta

1PE

10T4

160VA

230V

10F4.1

C4A

16 4

24V(31)

18

1

2

19

8

0V(32)

24

RD AWG18

PE

1PE

PE

24VN

/ 12.0

7

Modification

Date

Name

Date Ed. Appr

Last print

/ 12.0

24V

Control Voltage 24Vac 60Hz

23-3-2016 HVDB +

29-9-2016

1-10DPS 75 3PH-230-60HZ ULCSA

E06206/ULCSA

Page description:Project name:

Main Current

Customer:

Drawing number:

Blastrac bv

PJ11.01066.10

=

Page

11

10

0 76

/10.8

L1

/10.8

L2

/10.8

L3

1

BK AWG14

2

11R2

X2

Vario

speed

PE

x1x2x3

71

GN BNWT

1X32 3 4 5 6 7

7132

11

DBU AWG22

11S4

Drive

12S1

12.1

28

29

10 15

5

30

12

4

7171

13

14

11S4.1

Overdrive

73

13

14

75

11S5

FWD

REV

76

5

13

14

DBU AWG22

Backside 11R2

28

BROWN

GREEN

30

8 93

29

WHITE

11U1

L1 L2 L3 PE 7 8 9

U V W

2525

2626

1X22 3 PE

U1 V1 W1 PE

2727

BK AWG16

PE

1PE 1PE 1PE 1PE

GNYE AWG16

20 28 E1 E2

SETTINGS LENZE ESMD C02 2 C12 2.5 sec. C13 2.5 sec. C37 60Hz

10

Modification

Date

11M1

0,5Hp

Name

M

3

0.5Hp/230V/1.84A Connect as DELTA

Wheel motor

Date Ed. Appr

Last print

23-3-2016 HVDB +

29-9-2016

Speed Drive Overdrive FWD/REVSupply

and EMS

1-10DPS 75 3PH-230-60HZ ULCSA

E06206/ULCSA

12

Page description:Project name:

Customer:

=

Blastrac bv

Main Current

Drawing number:

PJ11.01066.10

Page

11

0 76

RD

/10.7

24V

AWG18

1

19

21

2

4

5

12S1

11.3

Emergency

stop

22

20

202122

8 93

12SH1

12.1

12.2 ON

12SH1

12.1

OFF

10Q2

12K1

24Vac

10.2

3

13

12K1

4

21

22

13

14

23

A1

A2

12.1

14

21

23 23

X1

12SH1

12.1

X2

24V

12V2

Hour

counter

60Hz

1

h

2

11

Modification

/10.7

24VN

Date

24

Name

1 2 10.2 3 4 10.2 5 6 10.2

1413 12.2 2221

Control Voltage

ON

Date Ed. Appr

Last print

24

Hours

Run

23-3-2016 HVDB +

29-9-2016

1-10DPS 75 3PH-230-60HZ ULCSA

E06206/ULCSA

Page description:Project name:

Control Current

Customer:

Drawing number:

Blastrac bv

PJ11.01066.10

=

Page

20

12

0 76

1

2

4

5

8 93

Terminal diagram

Cable name

Strip

X0

Terminals Power supply

cable type

function text Target designation

Power supply 230V 3ph 60Hz L12 L1 10.0

= L24 L2 10.0

= L36 L3 10.0

= PE 10.1

= PE PEPE 10.1

Blast motor 10Hp/230V/25.4A Connection in Delta PE PE10M2PE 10.2

Target designation

10Q0

PE PE

Connection

point

terminal

jumper

point

Cable name

Connection

cable type

F13_001

Page / column

12

Modification

Date

Name

Date Ed. Appr

Last print

29-9-2016 HVDB +

29-9-2016

1-10DPS 75 3PH-230-60HZ ULCSA

E06206/ULCSA

Page description:Project name:

Terminal Diagram

Customer:

Drawing number:

Blastrac bv

PJ11.01066.10

=

Page

22

20

0 76

1

2

4

5

8 93

Terminal diagram

Cable name

Strip

X2

Terminals Controler

cable type

function text Target designation

Wheel motor 11U1 U111M1U 1 11.1

= 11U1 V111M1V 2 11.1

= 11U1 W111M1W 3 11.1

= 11U1 PE11M1PE 11.1

= 11U1 PEPE 11.1PE

Target designation

Connection

point

PE

terminal

jumper

point

Cable name

Connection

cable type

F13_001

Page / column

20

Modification

Date

Name

Date Ed. Appr

Last print

12-1-2012 HVDB +

29-9-2016

1-10DPS 75 3PH-230-60HZ ULCSA

E06206/ULCSA

Page description:Project name:

Terminal Diagram

Customer:

Drawing number:

Blastrac bv

PJ11.01066.10

=

Page

23

22

0 76

1

2

4

5

8 93

Terminal diagram

Cable name

Strip

X3

cable type

function text Target designation

Speed 11U1 x111R27 1 11.2

= 11U1 x311R28 2 11.2

= 11U1 x211R29 3 11.3

Supply and EMS 12S1 1311S411 4 11.3

Drive 11U1 1411S428 5 11.4

Overdrive 11U1 1411S4.1E1 6 11.4

FWD/REV 11U1 1411S5E2 7 11.5

Target designation

Connection

point

terminal

jumper

point

Cable name

Connection

cable type

F13_001

Page / column

22

Modification

Date

Name

Date Ed. Appr

Last print

12-1-2012 HVDB +

29-9-2016

1-10DPS 75 3PH-230-60HZ ULCSA

E06206/ULCSA

Page description:Project name:

Terminal Diagram

Customer:

Drawing number:

Blastrac bv

PJ11.01066.10

=

Page

30

23

0 76

1

2

4

5

Parts list

8 93

Quantity designationdevice tag Blastrac number

160

1 1 1

1 1

M.rail galvanized,7,5x35MM 2M 1 1 1 1 4 1 1 3 1 1 1 4 2 2 2 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CAB Wall mount encl 400*300*150 IP66 CAB overdrive-forward zelfkl.60*10 witte pl/zw letter CAB speed control zelfkl.45*10 witte pl/zw letter CAB Label for ader 12*12 Brady 7000pcs. p/r CAB Mount.drain BxH 25x60 MM vpp=60 CAB CAB FITTING @16*M16 vast CAB FITTING @16*M16 DRAAIBAAR CAB Beschermslang metaal + pvc 16*13 zwart CAB Cable gland nut M20*1.5 brass, nickel-plated CAB Internal wire yellow/green AWG10 6mm2 UL-CSA CAB Internal wire black AWG10 6mm2 UL-CSA CAB Internal wire yellow/green AWG14 2.5mm2 UL-CSA CAB Internal wire black AWG14 2.5mm2 UL-CSA CAB Internal wire yellow/green AWG16 1.5 mm2 UL-CSA CAB Internal wire black AWG16 1.5mm2 UL-CSA CAB UL neopreen 4*AWG16 (1.5mm2) 600V. CAB Internal wire darkblue AWG22 0.5mm2 UL-CSA CAB Bostrig cable type P, 4C x 10AWG Black CAB PVC 3*0.5 + afscherm. wi-br-gr CAB UL neopreen 4*AWG12 (2.5mm2) 600V. CAB Blindklinkmoer cilinderkop M8x16 staal elvz PG1 Cable gland M32*1.5 (PG21/29) brass, nickel-plated PG1 Cable gland nut M32*1.5 brass, nickel-plated PG2 Cable gland M32*1.5 (PG21/29) brass, nickel-plated PG2 Cable gland nut M32*1.5 brass, nickel-plated PG4 Cabel gland M16*1.5 (PG9/11) IP68 brass, nickel-plated 50616 PG4 Cable gland nut M16*1.5 brass, nickel-plated PG5 Cabel gland M16*1.5 (PG9/11) IP68 brass, nickel-plated 50616 PG5 Cable gland nut M16*1.5 brass, nickel-plated PG3 Cabel gland M20*1.5 (PG11/13.5/16) brass, nickel-plated PG3 Cable gland nut M20*1.5 brass, nickel-plated 10Q0 Body 3p main switch 80A 10Q0 Rotary handle front KCF - for V3, V4 - red handle 10V2 Amperemeter 0..40/80/5A 48vk Faget 10Q2 Motor circuit breaker 32Amp 24,0...32,0A 10Q2 Plug in aux. front for GV2-ME 1xNO +1xNC 10L2 Tr.str.prim.40A,sec.5A 10T4 Transformer Sitas 160VA 480V 550..208V/24V UL/CSA 10F4 Circuit breaker AB 3P 10A C-kar UL 489 480/277V 10F6 Circuit breaker AB 2P 2A C-kar UL 489 480/277V 10F4.1 Circuit breaker AB 1P 4A C-kar 11U1 ESMD371x2TXA basis

Type number

MAS 0403015 RESOPAL 2-20DT/1 RESOPAL 2-20DT/2 BPT-305-427 T1-E 25X60 MOUNT.DRAIN TS35 MOUNT.RAIL GROOVE SP16/M16/A SP16/M16/B SP16/ZWART WARTELMOER M20*1.5 AWG 10 GE/GR AWG 10 ZW AWG 14 GE/GN AWG 14 ZWART AWG 16 GN/GE AWG 16 ZWART AWG 16*4 AWG 22 D BL. CABLE BOSTRIG TYPE P 4C X10AWG STUURSTROOMKAB3*0.5 AWG 12*4 POPBC-1Z-M8X16 CK16 WARTEL M32*1.5 WARTELMOER M32*1.5 WARTEL M32*1.5 WARTELMOER M32*1.5 WARTEL M16*1.5 WARTELMOER M16*1.5 WARTEL M16*1.5 WARTELMOER M16*1.5 WARTEL M20*1.5 WARTELMOER M20*1.5 V4 KCF-2PZ IQ/EQ48 40/80/5A GV2-ME32 GV-AE11 IBA 40/5A SIEM 4AM3842-8DN00-0EA0 C60N-1489-M3C100 C60N-1489-M2C020 C60N-1492-SPM1C040 FREQ.REG 0.37 KW BAS 3*230V Lenze POTMETER 10 K OHM Generic ZB5-AD912 Schneider Electric POTMETER PRINT KLEM Wieland XCK-P2102P16 Schneider Electric XB6-CA11B Schneider Electric XB6-CA11B EMERGENCY STOP STICKER De Vries ZB4-BS844 Schneider Electric ZB4-BZ104 Schneider Electric ZB5-AVB1 Schneider Electric ZB5-AW7A3741 Schneider Electric ZBE-101 Schneider Electric ZBE-102 Schneider Electric

Eldon Generic Generic Brady Generic Generic Adaptaflex Adaptaflex Adaptaflex Jacob LAPP LAPP LAPP LAPP LAPP LAPP LAPP LAPP Draka kabel

LAPP Generic Jacob Jacob Jacob Jacob E00408_1 Jacob Jacob Jacob Jacob Jacob E00406 Jacob Schneider Electric Schneider Electric Crompton Schneider Electric Schneider Electric

Siemens E07940

Schneider Electric

Brand

E05173 E07836 E07837 E07893 E07972 E07835 E05179 E05178 E00559 E00406_1 E07973 E07891 E07974 E07843 E07975 E07947 E10796 E08012 E10756 E07971 E07976 E07968 E00408 E00408_1 E00408

E00405 E00405_1 E00405 E00405_1

E00406_1 E00563 333-3486.02 009316-80 E01528 333-3455 E01566

E07970 E05159 E05112 E05142 45479511R2 Potm. 10KOhm. 4W-500V E01351/111R2 Head 22 + mounting base for potentiometer E0508811R2 Schroef aansluiting potmeter 45479611S4 Limit switch XCKP - steel roller plunger - 1NO+1NC - snap E0086711S4.1 White square flush complete pushbutton 16 spring return 1NO E0086711S5 White square flush complete pushbutton 16 spring return 1NO E0783212S1 Sticker emergency stop yellow/red E0843712S1 Red Ø40 Emergency switching off pushbutton head Ø22 latching E0133312S1 Body for control button - 22 - 2NC 333-322612SH1 White light block with body/fixing collar integral LED 24V E0780412SH1 Green flush/red flush illuminated double-headed pushbutton Ø E0509112SH1 Single contact block for head Ø22 1NO screw clamp terminal E0509212SH1 Single contact block for head Ø22 1NC screw clamp terminal

23

Modification

Date

Name

Date Ed. Appr

Last print

29-9-2016 HVDB +

29-9-2016

1-10DPS 75 3PH-230-60HZ ULCSA

E06206/ULCSA

Page description:Project name:

Part list

Customer:

Drawing number:

Blastrac bv

PJ11.01066.10

=

Page

31

30

0 76

1

2

5

Parts list

8 93 4

Quantity designationdevice tag Blastrac number

1 1 1 3 1 3 1 7 1

ZBA-710 LC1-D32-B7 M242-159-G-24VAC 60HZ VU4-6 CONN.RAILKL. VUPE 4-6 CONN.AARDKL Wieland VU4-4 GRIJS CONN.R.K Wieland VUPE 4-4 CONN.AARDKL Wieland VU4-4 GRIJS CONN.R.K Wieland VUPE 4-4 CONN.AARDKL Wieland

Type number

Schneider Electric Schneider Electric

Brand

E0507012SH1 Transparent boot for rectangular multiple-headed pushbutton 500-339812K1 Contactor 15kw 400VAC coil 24VAC 1NO/1NC E0824112V2 Hour counter 48*48mm 20-26VAC (60Hz) UL/CSA E01331X0 Conn.railkl. 6MM2 grijs Wieland E01329X0 Conn.aardkl. 6MM2 GE/GN wk6sl/u E07829X2 Conn. railkl. 4MM2 grijs WK4/U E01197X2 Aardkl. 4MM2 ge/gr WK4SL/u E07829X3 Conn. railkl. 4MM2 grijs WK4/U E01197X3 Aardkl. 4MM2 ge/gr WK4SL/u

30

Modification

Date

Name

Date Ed. Appr

Last print

29-9-2016 HVDB +

29-9-2016

1-10DPS 75 3PH-230-60HZ ULCSA

E06206/ULCSA

Page description:Project name:

Part list

Customer:

Drawing number:

Blastrac bv

PJ11.01066.10

=

Page

31

Issued by: G. Vertechy

G. Vertechy

Certificate of Compliance

Certificate: 2459264 Master Contract: 251963 Project: 2459264 Date Issued: December 1, 2011 Issued to: ART4 Technical Systems B.V.

Nieuwe gracht 11 3763 LP Soest THE NETHERLANDS

The products listed below are eligible to bear the CSA Mark shown

with adjacent indicators 'C' and 'US' for Canada and US or with adjacent

indicator 'US' for US only or without either indicator for Canada only

PRODUCTS

CLASS 3211 07 INDUSTRIAL CONTROL EQUIPMENT – Miscellaneous Apparatus CLASS 3211 87 INDUSTRIAL CONTROL EQUIPMENT – Miscellaneous Apparatus –

Motor control box, enclosure Type 1 Model 350E SB UL, 480Y/277 V, 30 A, 18 Hp, 3-ph, 60 Hz, SCCR 5kA Model 500E SB UL, 480Y/277 V, 45 A, 29 Hp, 3-ph, 60 Hz, SCCR 5kA Model BDC 854, 480Y/277 V, 62 A, 40 Hp, 3-ph, 60 Hz, SCCR 5kA Model 654 BDC, 480Y/277 V, 36 A, 27 Hp, 3-ph or 230 V, 72 A, 27 Hp, 3-ph, 60 Hz, SCCR 5kA Model 1-10DS Dual Voltage, 480Y/277 V, 19 A, 16 Hp, 3-ph or 230 V, 38 A, 16 Hp, 3-ph, 60 Hz, SCCR 5kA Model 1-15DS Dual Voltage, 480Y/277 V, 26 A, 21 Hp, 3-ph or 230 V, 52 A, 21 Hp, 3-ph, 60 Hz, SCCR 5kA Model 1-8 DPS30, 230V, 14 A, 4.3 Hp, 1-ph, 60 Hz, SCCR 5kA Model 1-10 DPS75, 230V, 29 A, 10.5 Hp, 3-ph , 60 Hz, SCCR 5kA Model BMC-EHY335, 480Y/277 V, 25 A, 17 Hp, 3-ph, 60 Hz, SCCR 5kA

Note:

- The motor control boxes are factory installed on industral floor treatment equipment. The suitability of the combination is to be determined by CSA-International or other NRTL.

DQD 507 Rev. 2009-09-01 Page 1

Certified to US Standards

FF0002

Certificate: 2459264 Project: 2459264

Master Contract: 251963

Date Issued: December 1, 2011

APPLICABLE REQUIREMENTS

CSA Standard C22.2 No. 0 - General Requirements, Canadian Electrical Code Part II CSA Standard C22.2 No. 04 - Bonding of Electrical Equipment CSA Standard C22.2 No. 14 - Industrial Control Equipment UL508 - Industrial Control Equipment UL508A - Industrial Control Panels

DQD 507 Rev. 2009-09-01 Page 2

Project

Date

Description

2459264

December 1, 2011

Original cCSAus Certification of motor control boxes Types 350E SB UL, 500E SB UL, BDC 854, 654 BDC, 1-10DS dual voltage, 1-15DS dual voltage, 1-8 DPS30, 1-10 DPS75 and BMC-EHY335.

Supplement to Certificate of Compliance

Certificate: 2459264 Master Contract: 251963

The products listed, including the latest revision described below,

are eligible to be marked in accordance with the referenced Certificate.

Product Certification History

DQD 507 Rev. 2009-09-01 Page 1

Contact

www.blastrac.com

Blastrac NA

13201 North Santa Fe Avenue

Oklahoma City, OK 73114

Tel: 800-256-3440

Fax: 405-478-8608

Blastrac 10DPS75 Operating Manual

Index

1. Index

2. Machine description

3. Safety

4. Initial operation

5. Operating

Before switch on

Switch on the machine

Switch off the machine

6. Maintenance

Changing the liners

Changing the tune-up kit

7. Selection of abrasive

7. Technical data

Index

Front page

Table of contents

2 Table of Contents

Revision sheet

Legend

Symbol library

Panel block diagram

Panel layout

Cable set

AWG 18

10T4

Main Current

11U1

Main Current

12.1

12.1

12.1

12.1

1413 12.2 2221

Control Current

Terminal diagram

Terminal Diagram

Terminal diagram

Terminal Diagram

Terminal diagram

Terminal Diagram

Part list

Part list