Blakeslee U-20 Operators Manual

BLAKESLEE
OWNERS
MANUAL
Division of Blako Inc.
ELECTRIC FOOD MIXER
30 QUART: Model F-30
1844 South Laramie Avenue Chicago, IL 60804 Phone (708) 656-0660 Fax (708) 656-0017
www.blakesleeinc.com
service@blakesleeinc.com
1149 Bellamy Road North Unit 19 Scarborough, Ontario Canada M1H1H7 Phone (416) 751-2625 Fax (416) 751-8539
Revision 8/2005
INDEX
General Information Installation Instructions Design and Use Of Beaters, Whips and Other Accessories Mixing Instructions Mixing Bowl Capacity Chart Available Beaters, Whips and Accessories Operation Parts Section: Figure 1. Column Weldment 14
Figure 2. Bowl Support 16 Figure 3. Power Bowl Lift 18 Figure 4. Motor Mounting Bracket Assembly 20 Figure 5. Motor & Power Train 21 Figure 6. Auxiliary Hub Assembly 22 Figure 7. Lower Planetary 23 Figure 8. Planetary & Beater Shaft 24 Figure 9. Transmission Housing Assembly 25 Wiring Diagrams
Electrical Components Service & Parts Distributors Warranty
Page
1 2 5 7
9 11 12 13
30 34 35 37
GENERAL INFORMATION
Your Blakeslee Mixer is just one piece of equipment that provides extra profit in your operation. Consistency of performance will reduce waste and maintain better control over yield.
Your Blakeslee-built mixer has been designed and engineered to assist you in the quick and easy preparation of fine tasting, quality foods. It is a valuable machine deserving the same maintenance and attention your other kitchen equipment now receives. By following the suggestions in this booklet, your mixer will operate for many trouble-free years.
This booklet has been prepared to give you the necessary knowledge for correct operation, load, and lubrication of your mixer.
The food service operator will also be able to save you labor during the cleaning process due to the smooth surfaces and design of the Blakeslee mixer. Each beater, whip and attachment is engineered to perform specific jobs for you. The planetary action of Blakeslee Mixers (beater travels around the circumference of the bowl as it rotates) assures you of a perfectly blended mix every time.
Diagram shows complete coverage of
Bowl by planetary action of beaters
-1-
Installation Instructions
y
26.25
670
Travel
Bowl Guard
Travel
Bowl Guard
40.75
10.35
26.50 675
Raised Position
Shown With Type “A” Bowl Guard Shown With Type “B” Bowl Guard
NOTE: Holes used for shipping and mounting unit to floor
BENCH MODEL – B20 Select a location for your mixer that will save time
and steps for the operator. Allow ample work space in front and to the sides of the mixer. Mixer should be mounted to a sturdily built table or bench approximately 25 inches high. Mounting mixer to bench will insure against mixer slipping on wet surface or tipping over from pressure exerted as attachments are used. Refer to mounting hole dimensional diagram. Drill (4) 13/32” dia. Holes in table or bench top per dimensions shown. Secure from underside of table with (4) 13/32” – 16 bolts (length as required b
thickness of bench top).
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26.25
670
Travel
Bowl Guard
45.75
1160
Shown With Type “A” Bowl Guard Shown With Type “B” Bowl Guard
NOTE: Holes used for shipping and mounting unit to floor
30.00 760 Raised Position
Travel
Bowl Guard
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FLOOR MODELS – F20, F30 Select a location for your mixer that will save time
and steps for the operator. Allow ample work space in front and to the sides of the mixer. Holes are provided for anchoring the mixer to the floor, but unless desired bolting to the floor is not necessary except on shipboard use.
GENERAL FOR ALL MODELS
PORTABLE MODEL – U20 Available only in 20 quart size.
1. Store beaters and whips at rear of table top.
2. Lock all 4 casters before using mixer.
3. Refer to General Installation instruction for further information.
1.
2
Electrical Connections
CAUTION: Before making electrical connections be sure that current and voltage of the mixer are identical to those of electrical inlet lines. 20 quart, 110 volt mixers are furnished with a six (6) foot flexible power cord. On 30 quart mixers the line cord is to be supplied by the customer. Connections are made inside the mixer column through the cover plate located on the back side of the column near the bottom. NOTE: A six (6) foot flexible three (3) prong cord is available as an extra cost option. IMPORTANT: On 3 phase mixers, after electrical connection has been made, be sure the mixer operates in a counter-clockwise direction as indicated by the arrow located above the attachment. If electrical connection is reversed the transmission will not shift, nor will the planetary action function.
Transmission Oil
After the first 200 hours of operation and every 6 months thereafter the transmission oil must be changed. When adding or changing transmission oil use 50 S.A.E. heavy duty oil. 3 pints required.
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Design and use of Beaters Whips & Other Accessories
Each beater and whip has been designed to do a particular type of work. Use only that beater or whip for the work for which it was designed. For example: never use a batter beater for mixing heavy dough’s. Always use a dough hook for dough work.
Following are illustrations of the different types of beaters and whips with an explanation of the work and use for which they were designed.
Dough Hook
Used for mixing bread or roll dough of standard consistency, biscuits, meat loaf, etc. Dough hooks should always be operated at low speeds only. Do not use other types of beaters for dough work; doing so will result in damage to either the beaters or the mixer proper.
Batter Beater
Used for mixing batters such as cake and muffin batters, creaming butter, mashing potatoes and vegetables, light cakes, icings and the average run of light work. Never use this beater for heavy dough work. When mashing potatoes, etc. it is advisable to start with the bowl at its lowest position and as the potatoes or other ingredients break up, the bowl should be raised to its working position. This procedure eliminates severe strain to the beater and to the mixer proper and consequently adds to their life and efficiency.
Wire Whip
Used for whipping, creaming, beating eggs, meringues, small amounts of mayonnaise, icings and for whipping milk or cream into mashed potatoes after they have been broken up with a batter beater
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“PK” Pastry Knife
Used for cutting flour and shortening together in a pie dough, pastry shells and for cutting lard or shortening into flour. The “PK” pastry knife should always be used for such work so that pie crusts, etc, are mixed with as little rubbing as possible and so that the shortening will be in small pieces to produce a flaky product.
The true capacity of a mixer is not the amount of material that can be put in the bowl or the amount of the total batch which can be mixed with in the power of the motor. The true capacities and the most efficient (therefore the best money makers) are the ideal loads which permit a Mixer to operate at peak efficiency, so far as development, yield or aeration have their effect on the mixing operation.
They are convenience items, not capacity increasers. The best functioning of Blakeslee mixers depends on leaving room for proper material aeration or manipulation. Use splash covers or extenders only for containing ingredients. They are efficient for their intended use, but if a mixer is overloaded and a Splash Cover is used, aeration is reduced due to restriction in the area where air enters the mix. The capacity chart located on the column of the mixer is a good guide for maximum efficient use for the Mixer. Experience will have to dictate exact top capacity and Splash Cover use under your own needs.
Bowl Extension
Extension Rims are merely vertical sided splash covers. They are not covers in form but do provide higher side walls to prevent throw­out of ingredients. Usually they are not recommended because they are invitations to overloading a machine beyond its point of maximum efficiency. Extension rims permit more air to enter the bowl and prevents splash of light ingredients.
Splash Covers
These items provide means for providing splash of throw-out on certain mixers when, for reasons of speed, the operator prefers to start in a higher speed or progress quickly to a high speed in order to complete a batch. These are valuable accessories but would not be used to increase the mixing capacity of any particular machine, beyond its recommended maximum.
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Mixing Instructions
FOR BEST RESULTS
Operators have their own particular ways of operating their mixing machines, so no attempt will be made to set up iron clad instructions, but there are certain general principles that should be followed in the various operations. These general principles as listed below should be helpful to old and new operators.
General Points for Proper Operation NOTE Refer to Mixing Chart before filling bowl.
1. In general, start all mixing at slow speed.
2. Always return to neutral position when finished with a mix.
3. Gradually raise bowl and its contents to the working position.
4. Bowl should be filled to at least half capacity to achieve best results.
5. Make sure that bowl-to-beater clearance is about 1/8”. Place a 1/8” layer of paper on bottom of bowl to check bowl-to-beater clearance.
Electrical “Start-Stop” Push buttons are used to operate the
mixer. There is a thermal overload device with automatic resetting for protection, internally mounted. On all machines over 250 volts primary, a transformer is supplied to reduce voltage to the pilot circuit. A timer shuts off the machine in any speed after the pre-set time has expired. Normal operation is obtained by setting the timer to “Hold” position. When the timer is set at “O”, the start button becomes a jog button, permitting intermittent operation at the push of a button.
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Whipping Cream The wire whip (refer to Beaters and Whip chart)
should be used for whipping cream. Cream to be whipped should be 24 hours old, should contain 30% butter fat and should be well chilled, in fact near freezing temperature is desirable, since the cooler the cream the better the whipping. Warm cream may turn into butter instead of whipped cream. To prevent splashing out of the bowl, start whipping the cream at low speed and increase the speed as the cream thickens.
Egg Whites Use the wire whip and be sure the eggs are at
room temperature and that both the mixing bowl and wire whip are free from all traces of fat or oil, or egg whites won’t whip. In some installations one bowl will be kept and used exclusively for beating egg whites. Another bowl will be kept and used exclusively for the oily type mixes. Start beating the eggs at low speeds and gradually increase the speed.
Meringues Use the wire whip. Meringues can be made
perfect by the gradual addition of sugar to egg whites which have not been too stiffly beaten.
Mashing Potatoes
Use the batter beater and pre-heat the bowl and beater. Lower the mixing bowl before putting in the potatoes to be mashed then gradually raise the bowl to its working position. Start the operation on low speed. When the potatoes have been broken up, stop the mixer and add milk or cream, butter and seasoning. Many operators like to change to the wire whip for whipping in the milk or cream since more of a whipping action is obtained to produce a fluffier mashed potato.
Cake Batters and Cookie Dough Use the batter beater. Butter or shortening can
be thoroughly creamed in about 10 minutes. The butter or shortening should be at room temperature. Always lower the mixing bowl before putting in the ingredients then gradually raise the bowl to its working position. Sugar should be added to recipes at a medium speed. When all of the sugar has been added, stop the mixer and scrape down the sides of the mixing bowl with a spatula to insure a smooth mix. Be careful not to add sugar until the butter or shortening has been thoroughly creamed. When adding dry ingredients, stop the mixer occasionally and scrape the upper part of the bowl with a spatula to make sure that every portion will be efficiently mixed into the recipe. Always operate the mixer on slow speed while adding dry ingredients. Add dry ingredients alternately with liquid, starting and ending with dry ingredients. Do most of the beating before the flour and milk are added. Over beating after these two ingredients causes a sub-standard mixture.
Mixing Dough
Always use the dough hook for mixing heavy doughs. Do not overload the mixer with too large batches. (See the capacity chart on page 7.) When using the dough hook, the mixing should be started at low speed only. The bowl should be in its lowest position gradually raised to working position. Remember – an increased mixing time means a decreased fermentation time. Weighing materials each mix time will insure a standard product. Stop the mixer occasionally to lower the dough mass from the hook and to scrape the bowl.
Important – In mixing heavy doughs be sure to use the dough hook, be sure not to overload the mixer (see capacity chart on page 7,) and be sure to start the mixer on low speed with the bowl in operating position.
Biscuit Mix
Use “W” wire whip and bowl extension ring (to confine ingredients to bowl). Mix shortening and dry ingredients until shortening is blended and mixture is granular in appearance. Turn off mixer. Scrape bowl down with bowl knife. Store in covered can until ready for use. Use beater or dough hook when adding liquid; start mixing on slow speed and bowl in lowest position, then gradually rise to the working position. Do not over mix.
Pastries Use the “PK” pastry knife, as pastries should be
mixed with as little “rubbing” as possible. The “PK” pastry knife leaves the shortening in small pieces to produce a flaky product. Remember, over-worked dough makes tough pastry, and working in too much flour tends to toughen pastry.
Sweet Dough
For best results use the “SD” sweet dough beater.
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Mixing Bowl Capacity Chart
CAPACITY OF BOWL (Finished Material)
KITCHEN MATERIALS 20 Qt. 30 QT. Egg whites 1 qt. 1 ½ qt.
Mashed potatoes 15 lbs. 23 lbs Mayonnaise (qts. Of oil) 10 qts 12 qts Meringue (pts. Of water) 1 ½ Pts. 2 pts. Waffle or Hot cake batter 8 qts. 12 qts Whipped cream 4 qts. 6 qts BAKE SHOP MATERIALS
Angle Food (8 to 10 oz. cake) 15 22 Box or Slab Cake 21 lbs. 30 lbs. Cup cakes 22 doz. 33 doz. Layer cakes 20 lbs. 30 lbs. Pound cake 21 lbs. 30 lbs. Short sponge cake 15 lbs. 23 lbs. Sponge cake batter 21 lbs. 18 lbs. Sugar cookies 35 doz. 50 doz. Bread or roll dough (60%AR) 25 lbs. (1) 45 lbs. (1) Noodle dough 8 lbs. 10 lbs. Pie dough (50%AR) 17 lbs. 27 lbs. Pizza dough (65%AR) 14 lbs. (1) 21 lbs. (1) Raised donut dough 9 lbs. (2) 15 lbs. (2) Eggs & sugar (for sponge cake) 8 lbs. 12 lbs. Fondant icing 12 lbs 18 lbs. Marshmallow icing 2 lbs, 3 lbs. shortening & sugar creamed 16 lbs. 24 lbs.
(1) – First speed (2) – Second speed
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Mixer Capacity
The mixer capacity chart is provided as a guide for controlling the batch sizes. The capacities listed take into account the amount of product which can be contained in a particular size bowl and the type of dough or product to be mixed and it’s own unique properties which affect mixer performance.
Also considered and noted on the chart is the batch absorption rate, the ratio of the weight of water to the weight of flour expressed as a percentage. The absorption rate (AR) measures how heavy a batch is or the density of the batch. In fact, the capacities listed on the capacity chart for the products listed below are based on the following absorption rates: Product Bread dough Pizza dough Raised donut dough
Absorption Rate 60% 50% 65%
When mixing any of the above products with an absorption rate lower than listed, the batch size should be decreased proportionately to insure efficient mixing of the product and eliminate the possibility of over-loading your mixer. For example: A DD-60 mixer has a pizza dough capacity of 40 pounds at first speed based on AR of 50% according to the capacity chart. If the batch to be mixed has an AR of 45%, the batch size must be reduced to compensate for the difference. The size of the reduction is computed as follows:
1. Divide the AR of the batch to be mixed by the AR listed on the capacity chart.
45% Actual AR 50% Rated AR
= 90%
2. Multiply the rated batch size by the percentage obtained in step 1. The result is the maximum batch size of the DD-60 mixer for pizza dough with a 40% AR.
40 Lbs Rated Batch size
X 90% 36 lbs. Max Capacity @ 45% AR
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Another factor often overlooked is the ability of your mixer to operate at a higher speed. For example, the F 30 has a 45 pound capacity of bread or roll dough with an AR of 60% in first speed. The batch could be mixed in second speed but the batch must be reduced by 60% to 27 pounds.
Your Blakeslee mixer is designed and intended to mix your products in the most efficient way possible. There is no need for you to sacrifice individual characteristics when using your Blakeslee mixer. Care should be taken during your batch mixing. When results are exactly to your liking, note carefully the time of operation and speed setting. Under the same conditions your Blakeslee mixer will perform exactly the same, day after day, providing uniformity of your product. A word of caution: Do not over-mix. Over mixing can adversely affect the texture of the product you are mixing. You will also discover there is often a savings in the time required for each mixing operation, and that even delicate products usually mixed by hand can be adapted to your mixer.
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