7.3 Special cleaning instructions ................................. 29
- CONTROL PANEL FIGURES ............................................ 97
- APPLIANCE IDENTIFICATION
5938 027 00
Rating plate
PNC 9PDX 260462 05
260462
9
USA
I. MAIN FEATURES
1. DESCRIPTION OF APPLIANCE
This booklet describes a number of appliance models.
For more detailed information about the model in your possession,
refer to "Technical Data" table 1.
The appliance has the following features:
• Digital temperature controlle.
• Thermostatic probe for measuring the core temperature of products (core temperature probe).
• Automatic flush to drain every two hour to prevent the build-up of
lime-scale in the boiler.
• Periodic draining and automatic washing of the boiler to prevent
the build-up of lime-scale.
• Boiler lime-scale level indicator (see corresponding paragraph).
• Oven chamber automatic fast steam drain device for gratins.
• Air-break (anti-backup drain) device to prevent backflows from
the drain system from entering the oven.
• Halogen lighting in the cooking chamber.
• Double-action door opening safety mechanism designed to
protect the user from scalding steam.
• Double-glazed oven door for reduced heat dispersion into the
kitchen and low temperatures on the exterior of the oven.
• Self-diagnostics system indicating oven faults using error codes
(see "Information and error codes ").
Noise emission data: Noise emissions generated by the appliances described in this booklet do not exceed 70 dB (A).
Your appliance model is indicated in the box marked PNC on
*
the Identification dataplate affixed to the bottom left hand side of
the oven.
52 3/8"inch
(1330 mm)
44 7/8"inch
(1140 mm)
10
52 3/8"inch
(1330 mm)
44 7/8"inch
(1140 mm)
79 1/2"inch
(2020 mm)
42 1/2"inch
(1080 mm)
79 1/2"inch
(2020 mm)
42 1/2"inch
(1080 mm)
70 7/8"inch
(1800 mm)
41 3/4"inch
(1060 mm)
70 7/8"inch
(1800 mm)
41 3/4"inch
(1060 mm)
5938 027 00
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3. PRECAUTIONS
• The following terms alert you to potentially dangerous conditions
to the operator, service personnel or to the equipment.
• Danger! This term warns of immediate hazards which will result in
severe injury or death.
• Warning! This term refers to a potential hazard or unsafe
practice which could result in injury or death.
• Notice. This term refers to information that needs special
attention or must be fully understood, even though not dangerous.
• Keep the appliance area free and clear from combustibles.
Warning
For your safety, do not store or use gasoline or other
flammable, vapors and liquids in the vicinity of this or any other
appliance.
Keep area around appliances free and clear of combustibles
Warning!
Failure to properly vent the oven can be hazardous to the
health of the operator; and will result in operational problems,
unsatisfactory baking, and possible damage to the equipment.
Damage sustained as a direct result of improper ventilation will
not be covered by the Manufacturer's warranty.
NOTICE: INTENDED FOR COMMERCIAL USE ONLY. NOT
FOR HOUSEHOLD USE.
Fire hazard.
CAUTION HOT SURFACES
CAUTION RISK ELECTRIC SHOCK
Important: The installation instructions contained herein
are for the use of qualified installation and service
personnel only. Installation or service by other than
qualified personnel may result in damage to the appliance
and/or injury to the operator. FAILURE TO COMPLY
WITH INSTALLATION INSTRUCTION OR IMPROPER
INSTALLATION WILL VOID WARRANTY AND
RESPONSIBLITIES OF THE MANUFACTURE.
• Our appliances have been studied and optimized to give the
highest performance. This appliance is intended for industrial use
only and is specifically designed to cook food. Any other use will be
considered “improper use” and will void the warranty and
manufacturer liability.
WARNING: ANY POTENTIAL USER OF THE EQUIPMENT
SHOULD BE TRAINED IN SAFE AND CORRECT OPERATIONG
PROCEDURES.
WARNING: BEFORE SERVICING, DISCONNET THE
ELECTRICAL SERVICE AND PLACE A RED TAG AT THE
DISCONNECT SWITCH TO INDICATED WORK IS BEING DONE
ON THAT CIRCUIT.
NOTICE: Using any parts other than OEM original spare parts
relieves the manufacturer of all warranty and liability.
NOTICE: Manufacturer reserves the right to change specifications
at any time without notice.
Failure to comply with the above requirement may jeopardise
the safety of the appliance and invalidate the guarantee.
WARNING: DO NOT SPRAY THE OUTSIDE OF THE
APPLIANCE WITH WATER OR CLEAN WITH A WATER JET.
CLEANING WITH A WATER JET CAN IMPREGNAT
CHLORIDES INTO THE STAINLESS STEEL, CAUSING THE
ONSET OF CORROSION.
CAUTION: Do not locate unit adjacent to any high heat or
grease producing piece of equipment, such as a range top,
griddle, fryer, etc., that could allow radiant heat to raise the
exterior temperature of the Air-O-Steam Oven.
• Carefully read this instruction booklet, as it contains important
advice for safe installation, operation and maintenance.
• Keep this instruction booklet in a safe place for future reference.
• The installation of this unit must conform to local codes or, in the
absence of local codes, to all National Codes governing plumbing,
sanitation, safety and good trade practices.
WARNING: The equipment warranty is not valid unless the
appliance is installed, started and demonstrated under the
supervision of a factory trained installer.
WARNING: The unit must be installed by Personnel who are
qualified to work with electricity and plumbing. Improper installation
can cause injury to personnel and/or damage to the equipment.
The unit must be installed in accordance with applicable codes.
WARNING: DO NOT USE PRODUCTS CONTAINING
CHLORINE (BLEACH, HYDROCHLORIC ACID ETC.) EVEN
DILUTED, TO CLEAN STEEL SURFACES.
WARNING: DO NOT USE CORROSIVE SUBSTANCES (E.G.
MURIATIC ACID) TO CLEAN THE FLOOR UNDER THE
APPLIANCE.
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4. SAFEGUARDING THE ENVIRONMENT
4.1 PACKAGING
• All the packaging materials used are environmentally safe and
friendly. They may be stored without fear or danger. They may be
recycled or burned in a special waste incineration plant. Recyclable
plastic components are marked as follows:
expanded polystyrene: protective surround elements
PS
4.2 USE
• The appliance has been designed and perfected under laboratory
testing conditions to offer exceptional levels of performance.
However, to minimise energy consumption (electricity, gas and
water), do not leave the appliance in operation for long periods
without food in the oven chamber and avoid conditions that
reduce efficiency (e.g. door open). We also recommend preheating
the appliance immediately prior to use.
4.3 CLEANING
• To minimise the emission of pollutants into the environment,
clean the appliance (externally and, where necessary, internally)
with products that are at least 90% biodegradable.
4.4 DISPOSAL
• Appliances that have reached the end of their service life should
be suitably disposed of.
• The appliance is made from more than 90% recyclable materials
(stainless steel, iron, aluminium, galvanised sheet steel, etc.).
These materials may therefore be scrapped in accordance with
local waste disposal regulations at a conventional recycling plant.
• Make the appliance unusable by cutting off the power cord. Also
remove any compartment or interior closure device fitted on the
appliance to prevent persons from becoming trapped inside.
12
5938 027 00
II. INSTRUCTIONS FOR INSTALLATION
Important
perform the operations described in this chapter. Since the
appliance must be switched on to make certain
adjustments, exercise the utmost care when working in the
vicinity of live electrical parts.
: The oven outer panels must be removed to
1.3 UNPACKAGING
• Remove the appliance from the packaging and take away the
protective film that covers the appliance's external panels carefully to avoid leaving any trace of glue. If necessary remove the
glue using an a non-corrosive solvent, rinsing it off and drying
carefully.
• Dispose of packaging material in compliance with the regulations
in force in the country where the product is to be used.
USA
1. PLACE OF INSTALLATION
1.1 VENTILATION
The necessity for a properly designed and installed ventilation
system cannot be over emphasized. The ventilation system will
allow the unit to function properly while removing unwanted vapors
and products of combustion from the operating area.
The appliance must be vented with a properly designed mechanically
driven exhaust hood. The hood should be sized to completely
cover the equipment plus an overhang of a least 6"/15.3cm on all
sides not adjacent to a wall. The capacity of the should be sized
appropriately and provisions for adequate makeup air.
Refer to your local ventilation codes. In the absence of local codes,
refer to the National ventilation code titled, “Standard for the
Installation of Equipment for the Removal of Smoke and Grease
Laden Vapors from Commercial Cooking Equipment”, NFPA-96Latest Edition.
It is recommended that the ventilation system and duct work be
checked at prevailing intervals as specified by the hood manufactured
• The appliance must only
premises.
NOTICE: Proper ventilation is the owner's is responsibility. Any
problem due to improper ventilation will not be covered by the
warranty.
1.2 REFERENCE STANDARDS
Note: The electric supply installation must satisfy the requirements
of the appropriate statutory authority, such as the National
Electrical Code (NEC) ANSI/NFPA70, (U.S.A..): the Canadian
Electrical Code, CSA C22.2; or other applicable regulations.
Note: The electric supply connection must meet all national and
local electrical code requirements.
Note: The installation of this unit must conform to local codes or,
in the absence of local codes, to all National Codes governing
plumbing, sanitation, safety and good trade practices, and to the
National Gas Code ANSI Z223.1.
• Local codes regarding installation vary greatle from one area to
another. This equipment is to be installed to comply with the
applicable federal, state or local codes.
The installation instructions contained herein are for the use of
qualified installation and service personnel only. Installation or
service by other than qualified personnel may result in damage to
the appliance and/or injury to the operator.
FAILURE TO COMPLY WITH INSTALLATION INSTRUCTION
OR IMPROPER INSTALLATION WILL VOID WARRANTY AND
RESPONSIBLITIES OF THE MANUFACTURE.
The National Fire Protection Association, Inc states in its NFPA
96 latest edition that local codes are the "authority having
jurisdiction" when it comes to installation requirements for
equipment. Therefore, installations should comply with all local
codes.
5938 027 00
be installed in adequately ventilated
1.4 IMMEDIATELY INSPECT FOR SHIPPING DAMAGE
The container should be examined for damage before and during
unloading. The freight carrier has assumed responsibility for its
safe transit and delivery. If damaged equipment is received,
either apparent or concealed, a claim must be made with the
delivering carrier. Apparent damage or loss must be noted on the
freight bill at the time of delivery. The freight bill must then be
signed by the carrier representative (Driver). If the bill is not
signed, the carrier may refuse the claim. The supply can supply
the necessary forms. A request for inspection must be made to
the carrier within 15 days if there is concealed damage or loss that
is not apparent until after the equipment is uncrated. The carrier
should arrange an inspection. Be certain to hold all contents plus
all packing material. Under no circumstances should a damaged
appliance be returned to the manufacturer without prior notice
and written authorization.
2. POSITIONING
• Refer to the installation diagrams at the beginning of this
booklet for the space requirements and connection dimensions of
the appliance.
• Clearance of approximately 23.62" (50cm) must be left between
the appliance’s left side panel and adjacent structures in order to
provide space for maintenance operations when needed; the
right side panel and the rear panel of the appliance must be at
least 1.97" (5cm) from adjacent structures.
• Place the appliance in the required position and level the oven
with a slight pitch toward the rear to help drain water from
chamber using the appropriate bullet feet.
• The appliance is not suitable for built-in installation.
Warning: The oven must be installed on an even (level) nonflammable flooring and any adjacent walls must be non-flammable.
Recommended minimum clearance are specified in this manaul.
Important
Make sure steam from the oven’s drain or adjacent
appliances does not enter the aeration vents under the
appliance, designed to cool internal components
located at the bottom of the appliance.
:
3. ELECTRICAL CONNECTION
• A fused disconnect switch or main circuit breaker (customer
furnished) MUST be installed in the electric supply line for the
appliance. It is recommended that this switch/circuit breaker
have lockout/tagout capability. Before making any electrical
connections to this appliance, check that the power supply is
adequate for the voltage, amperage, and phase requirements
on the rating plate.
• A safety cutout switch of suitable capacity with a contact
breaking distance of at least 3 mm must be fitted upstream of
the appliance.
The cutout switch must be installed near the appliance in the
permanent electrical system of the premises.
• The appliance must be electrically grounded in accordance
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USA
with local codes, or in the absence of local codes, with the
National Electrical Code, ANSI/NFPA 70, or the Canadian
Electrical Code, CSA C22.2, as applicable.
The grounding conductor must therefore be connected to the
terminal marked Gon the connection terminal board. The
appliance must also be connected to an earth grounding
system.
This connection is made using the stop screw marked E
located on the outside of the appliance near the power cable
inlet.
The grounding wire must have a minimum cross-section of
8 AWG (10 mm
2
).
RATING PLATE
3.1 INSTALLING THE POWER SUPPLY CABLE
To access the power supply cable connection terminal board,
proceed as follows:
Model 6 - 10 - 20 GN
• Remove the left side panel.
• Connect the power supply cable to the terminal board according to the instructions given in the wiring diagram and fasten the
power supply cable by means of strain-relief fitting (not furnished
with the oven).
Failure to comply with safety rules and regulations relieves
the manufacturer of all liability.
The manufacturer requires when stacking units each appliance
have its own branch circuit protection. An air-o-steam® unit
stacked with an air-o-chill® unit should have a separate protection
for the upper and lower units.
the following characteristics:
-total hardness: up to 400ppm (40°fH) .
-pressure: 22 to 36 psi (150-250 kPa); higher pressure
values result in increased water consumption.
Note:
To check correct water installation, make sure the rotating wash
arm (CLEANING SYSTEM) does not turn below 100 rpm (120
max).
4.1.2 WATER INLET "B".
(water pipe supplied)
The steam production system must be connected to a quality
water supply in keeping with local plumbing codes, with the
following characteristics:
-total hardness:
build-up of lime-scale inside the boiler.
On request the oven is supplied with an optional water softener
with automatic regeneration which must be installed on inlet line
"B". This device can also be fitted with an optional resin sanitizer
kit.
-pressure: 22 to 36 psi (150-250 kPa); higher pressure
values result in increased water consumption.
-chlorine ion concentration (Cl -): not more than ~10 ppm
(acceptable value) to avoid damaging the oven's internal steel
parts.
-pH: over 7.
The oven can be equipped with an optional special filtration unit
which is installed on inlet line "B". This unit also acts as a water
softener, reducing water hardness to less than
(optimum value).
-electrical conductivity: 50 to 2000 µS/cm (68°F)(20°C).
Important: The use of water treatment systems featuring
technology that differs from that of the systems supplied by the
manufacturer is prohibited and will automatically invalidate the
warranty.
The use of dosing systems designed to prevent the buildup of lime-scale in pipes (i.e. polyphosphate dosing
systems) is also prohibited since such systems may impair
the performance of the appliance.
5 - 50ppm (0.5 - 5 °fH)to reduce the
50ppm (5 °fH)
4. WATER MAINS CONNECTION
(Refer to the installation diagrams at the beginning of this booklet).
This equipment is to be installed to comply with the applicable
Federal, State, Local plumbing codes, or the Basic Plumbing
Code of the Building Officials and Code Administrators
International Inc. (BOCA) and Food Service Sanitation Manual
of the Food and Drug Administration (FDA).
The appliance is fitted with two separate water inlets ("B" and "N").
The water lines supplying both inlets must be fitted with a
mechanical filter and shut-off valve (keeping with local plumbing
codes).
Before fitting the filters allow the water to flow out for sufficient time
to flush any solid particles from the piping.
4.1 WATER SUPPLY CONNECTIONS
4.1.1 WATER INLET "N".
Attention
The water supply pipe (supplied) must have a 3/4" dia (20 mm)
pipe and must be without elbow fittings.
The steam condensation system must be connected to a cold
quality water supply in keeping with local plumbing codes, with
4.2 WATER DRAIN SYSTEM
The oven is supplied with an air-break system to prevent any
backflow from the drainage system from reaching the oven’s internal circuits and the cooking chamber. The presence of this
system means that the drain pipe can be connected directly to
the mains drainage system or routed to a floor gulley with grating.
The flexible drainage hose or rigid pipe can be directed to the
side or rear of the appliance if the oven is not positioned against
a wall; this line must not be directed towards the front of the
appliance to prevent interference with roll-in grid racks. The drainage pipe internal diameter must be no smaller than the oven
drain outlet (1 1/4"), no longer than 3 feet (1 metre) and must
resist temperatures of up to at least 212°F (100°C). Avoid restrictions in the case of flexible hose pipes, do not fit elbows on
metal pipes anywhere along the drainage line. Also avoid
horizontal sections in which water might collect (minimum gradient 5%).
WARING: BLOCKING THE DRAIN IS HAZARDOUS.
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C - Oven drain
C1 - Safety outlet
Important:
- Do not obstruct the safety outlet C1.
- Do not connect the safety outlet C1 to the drainage system.
Note:
If water comes out of the AIR-BREAK (safety outlet C1) this means
the drain C is blocked. Any elimination of the obstruction must
be carried out by specialised technical personnel.
5. SAFETY DEVICES
The appliance is fitted with the following safety devices:
- Fuses (see electrical circuit diagram) located behind the control
panel.
To change a fuse unscrew and remove the retainer cap and
replace the blown fuse with an identically rated component; the
fuse rating value is specified on the relative dataplate.
- Oven chamber safety thermostat with manual reset, located
behind the control panel; when this device trips, convection
heating power is disconnected.
Notice: CONTACT YOUR AUTHORIZED SERVICE COMPANY
TO PERFORM MANINTENANCE AND REPAIRS.
8. TROUBLESHOOTING
Malfunctions may occur even when the appliance is used correctly.
Oven chamber heating not started or inefficient. Possible
causes:
- Oven chamber temperature limit switch tripped
- Damaged heating elements
- Damaged heating element contactor coil
- Damaged thermostat probe showing error “EPt1”.
- Damaged controller
- Fuse “F2” blown, see circuit diagram.
Steam production not started or inefficient.
Possible causes:
- Damaged heating elements
- Damaged heating element contactor coil
- Damaged controller
- Fuse “F2” blown
- No mains water supply
- Faulty boiler drainage outlet closing device
- Damaged water inlet solenoid valves (do not open)
Oven chamber temperature reading incorrect
Possible causes:
- Damaged electronic controller
- Thermostat probe damaged, dirty or interrupted, see error
“EPt1”.
Oven switches off
Possible cause:
- Fuse “F2” has blown due to damage of control circuit
components.
Oven chamber lamp fault
WARNING: Switch off the appliance before changing oven
chamber lamps.
- Automatic reset thermal protection inside the cavity fan
motor: this device trips in the event of overheating of the cavity
fan motor; this cut-out protects the appliance by disconnecting
the power supply to the main PC board and an error message is
display EFUN.
6. OPERATION CHECK
- Switch on the appliance in accordance with the following
section "Instructions for use".
- With the aid of the Instruction Booklet, explain operation,
routine maintenance, and cleaning to the user.
Important
- Exercise due care since certain areas of the oven exterior
become hot during use.
- Do not cover the exhaust outlets on top of the appliance.
:
7. SERVICING
All components requiring routine maintenance may be easily
reached by opening the control panel, removing the left side
panel, or removing the rear panel.
Danger: Live voltage is present with panels removed and unit
switch on. Exercise extreme caution when work with live voltage.
NOTICE: Using any parts other than OEM original spare parts
relieves the manufacturer of all warranty and liability.
5938 027 00
9. LAYOUT OF MAIN COMPONENTS
(All work inside the appliance must be carried out exclusively
by a trained installer authorised by the manufacturer)
Removing the control panel provides access to the following
components:
Danger: Live voltage is present with panels removed and unit
switch on. Exercise extreme caution when work with live voltage.
- Electronic circuit boards
- Oven chamber temperature limit thermostat
- Fuses
- Door microswitch
- Oven chamber lamp transformer
- Geared motor for the oven chamber pressure relief butterfly
valve.
WARNING: Before servicing unit switch off power at the main
circuit breaker and place a red tag on the breaker to indicate work
is being done on the circuit.
Remove the appliance left hand side panel to gain access to all
the other components.
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