Blakeslee AOS102EAMQ Installation Manual

6 GN 1/1
260450 260462 260456
260451 260463 260457
°
**
°
**
°
**
400 230 200
2. TABLE 1: TECHNICAL DATA
INSTRUCTIONS FOR INSTALLATION AND USE
USA
Table of contents
- Installation diagram .......................................................... 2
- Appliance identification ................................................... 9
I. MAIN FEATURES ............................................................. 10
1. Description of appliance ............................................ 10
2. Table 1: Technical data ................................................. 10
3. Precautions .................................................................. 11
4. Safeguarding the environment ................................... 12
4.1 Packaging .............................................................. 12
4.2 Use ......................................................................... 12
4.3 Cleaning ................................................................. 12
4.4 Disposal ................................................................. 12
II. INSTRUCTIONS FOR INSTALLATION ........................... 13
1. Place of Installation .................................................... 13
1.1 Reference standards................................................ 13
1.2 Packaging .............................................................. 13
2. Positioning .................................................................... 13
3. Electrical connection .................................................. 13
3.1 Installing the power supply cable ........................... 14
4. Water mains connection ............................................. 14
4.1 Water supply characteristics .................................. 14
4.2 Water drain system ................................................ 14
5. Safety devices ............................................................. 15
6. Operation check .......................................................... 15
7. Servicing ....................................................................... 15
8. Troubleshooting ........................................................... 15
9. Layout of main components ....................................... 15
Page
III. INSTRUCTIONS FOR USE ............................................ 16
1. Opening the oven door ............................................... 16
1.1 6- and 10-grid models ............................................ 16
1.2 20-GRID models .................................................... 16
2. Closing the oven door ................................................ 16
2.1 6- and 10-GRID models ......................................... 16
2.2 20-GRID models .................................................... 16
3. Description of the control panel ................................ 17
3.1 Introduction ............................................................ 17
3.2 Main controls .......................................................... 17
3.3 Main cooking modes .............................................. 17
3.4 Special cooking modes .......................................... 17
3.5 Additional functions ................................................ 18
USING THE OVEN ................................................................. 19
4. Introduction ................................................................. 19
4.1 Switching the oven on ............................................ 19
4.2 Selecting the controls ............................................ 19
4.3 Manual controls ...................................................... 19
4.4 Automatic controls ................................................. 23
5. Information and error codes ...................................... 26
6. SWITCHING off in the event of a fault ....................... 27
7. Care and maintenance ................................................ 27
7.1 Periodical maintenance of the BOILER ................. 28
7.2 Replacing CONSUMABLE components ................ 29
7.3 Special cleaning instructions ................................. 29
- CONTROL PANEL FIGURES ............................................ 97
- APPLIANCE IDENTIFICATION
5938 027 00
Rating plate
PNC 9PDX 260462 05
260462
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USA
I. MAIN FEATURES
1. DESCRIPTION OF APPLIANCE
This booklet describes a number of appliance models. For more detailed information about the model in your possession, refer to "Technical Data" table 1.
The appliance has the following features:
• Digital temperature controlle.
• Thermostatic probe for measuring the core temperature of pro­ducts (core temperature probe).
• Automatic flush to drain every two hour to prevent the build-up of lime-scale in the boiler.
• Periodic draining and automatic washing of the boiler to prevent the build-up of lime-scale.
• Boiler lime-scale level indicator (see corresponding paragraph).
• Oven chamber automatic fast steam drain device for gratins.
• Air-break (anti-backup drain) device to prevent backflows from the drain system from entering the oven.
• Halogen lighting in the cooking chamber.
• Double-action door opening safety mechanism designed to protect the user from scalding steam.
• Double-glazed oven door for reduced heat dispersion into the kitchen and low temperatures on the exterior of the oven.
• Self-diagnostics system indicating oven faults using error codes (see "Information and error codes ").
2. TABLE 1: TECHNICAL DATA
GRI DS
PNC *
CONVECTOR °
BOILER **
SUPPLY VOLTAGE
Total W atts
Maximum load capacities
(food)
Net w eight
Shipping weight
Shipping width
6 GN 1/1 10 GN 1/1 10 GN 2/1 20 GN 1/1 20 GN 2/1
260810 260820 260812 260822 260814 260824 260816 260826 260818 260828
° ° ° ° ° ° ° ° ° °
** ** ** ** ** ** ** ** ** **
208V 3ph
60Hz
32amps
10,1 kW 10,1 kW 17 k W 17 kW 24 kW 24 kW 34,5 kW 34,5 kW 48 kW 48 kW
66 lbs. (30 kg)
253.53 lbs. (115 kg)
295.42 lbs. (134 kg)
37 1/64"inch
(940 mm)
240V 3ph
60Hz
32amp
66 lbs. (30 kg)
253.53 lbs. (115 kg)
295.42 lbs. (134 kg)
37 1/64"inch
(940 mm)
208V 3ph
60Hz
63amps
110 lbs.
(50 kg)
319.67 lbs (145 kg)
363.76 lbs. (165 kg)
37 1/64"inch
(940 mm)
240V 3ph
60Hz
63amp
110 lbs.
(50 kg)
319.67 lbs (145 kg)
363.76 lbs. (165 kg)
37 1/64"inch
(940 mm)
208V 3ph
60Hz
80amps
220 lbs. (100 kg)
504.86 lbs (229 kg)
538 lbs
(244 kg)
50"inch
(1270 mm)
240V 3ph
60Hz
80amp
220 lbs. (100 kg)
504.86 lbs (229 kg)
538 lbs
(244 kg)
50"inch
(1270 mm)
208V 3ph
60Hz
100amps
220 lbs.
(100 kg)
533.52 lbs. (242 kg)
639.34 lbs. (290 kg)
37 1/64"inch
(940 mm)
240V 3ph
60Hz
100amp
220 lbs. (100 kg)
533.52 lbs. (242 kg)
639.34 lbs. (290 kg)
37 1/64"inch
(940 mm)
208V 3ph
60Hz
150amps
440 lbs. (200 kg)
551.16 lbs (250 kg)
573 lbs
(260 kg)
47 5/8"inch
(1210 mm)
240V 3ph
60Hz
150amp
440 lbs.
(200 kg)
551.16 lbs (250 kg)
573 lbs
(260 kg)
47 5/8"inch
(1210 mm)
Shipping height
Shipping depth
40 15/16"inc
(1040 mm)
38 9/16"inch
(980 mm)
40 15/16"inc
(1040 mm)
38 9/16"inch
(980 mm)
49 5/8"inch
(1260 mm)
38 9/16"inch
(980 mm)
49 5/8"inch
(1260 mm)
38 9/16"inch
(980 mm)
Noise emission data: Noise emissions generated by the appli­ances described in this booklet do not exceed 70 dB (A).
Your appliance model is indicated in the box marked PNC on
*
the Identification dataplate affixed to the bottom left hand side of the oven.
52 3/8"inch
(1330 mm)
44 7/8"inch
(1140 mm)
10
52 3/8"inch
(1330 mm)
44 7/8"inch
(1140 mm)
79 1/2"inch
(2020 mm)
42 1/2"inch
(1080 mm)
79 1/2"inch
(2020 mm)
42 1/2"inch
(1080 mm)
70 7/8"inch
(1800 mm)
41 3/4"inch
(1060 mm)
70 7/8"inch
(1800 mm)
41 3/4"inch
(1060 mm)
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3. PRECAUTIONS
• The following terms alert you to potentially dangerous conditions to the operator, service personnel or to the equipment.
Danger! This term warns of immediate hazards which will result in severe injury or death.
Warning! This term refers to a potential hazard or unsafe practice which could result in injury or death.
Notice. This term refers to information that needs special attention or must be fully understood, even though not dangerous.
• Keep the appliance area free and clear from combustibles.
Warning
For your safety, do not store or use gasoline or other flammable, vapors and liquids in the vicinity of this or any other appliance. Keep area around appliances free and clear of combustibles
Warning!
Failure to properly vent the oven can be hazardous to the health of the operator; and will result in operational problems, unsatisfactory baking, and possible damage to the equipment. Damage sustained as a direct result of improper ventilation will not be covered by the Manufacturer's warranty.
NOTICE: INTENDED FOR COMMERCIAL USE ONLY. NOT FOR HOUSEHOLD USE.
Fire hazard.
CAUTION HOT SURFACES
CAUTION RISK ELECTRIC SHOCK
Important: The installation instructions contained herein
are for the use of qualified installation and service personnel only. Installation or service by other than qualified personnel may result in damage to the appliance and/or injury to the operator. FAILURE TO COMPLY WITH INSTALLATION INSTRUCTION OR IMPROPER INSTALLATION WILL VOID WARRANTY AND RESPONSIBLITIES OF THE MANUFACTURE.
• Our appliances have been studied and optimized to give the highest performance. This appliance is intended for industrial use only and is specifically designed to cook food. Any other use will be considered “improper use” and will void the warranty and manufacturer liability.
WARNING: ANY POTENTIAL USER OF THE EQUIPMENT SHOULD BE TRAINED IN SAFE AND CORRECT OPERATIONG PROCEDURES.
WARNING: BEFORE SERVICING, DISCONNET THE ELECTRICAL SERVICE AND PLACE A RED TAG AT THE DISCONNECT SWITCH TO INDICATED WORK IS BEING DONE ON THAT CIRCUIT.
NOTICE: Using any parts other than OEM original spare parts
relieves the manufacturer of all warranty and liability.
NOTICE: Manufacturer reserves the right to change specifications at any time without notice.
Failure to comply with the above requirement may jeopardise the safety of the appliance and invalidate the guarantee. WARNING: DO NOT SPRAY THE OUTSIDE OF THE APPLIANCE WITH WATER OR CLEAN WITH A WATER JET. CLEANING WITH A WATER JET CAN IMPREGNAT CHLORIDES INTO THE STAINLESS STEEL, CAUSING THE ONSET OF CORROSION.
CAUTION: Do not locate unit adjacent to any high heat or grease producing piece of equipment, such as a range top, griddle, fryer, etc., that could allow radiant heat to raise the exterior temperature of the Air-O-Steam Oven.
• Carefully read this instruction booklet, as it contains important advice for safe installation, operation and maintenance.
• Keep this instruction booklet in a safe place for future reference.
• The installation of this unit must conform to local codes or, in the absence of local codes, to all National Codes governing plumbing, sanitation, safety and good trade practices.
WARNING: The equipment warranty is not valid unless the appliance is installed, started and demonstrated under the supervision of a factory trained installer.
WARNING: The unit must be installed by Personnel who are qualified to work with electricity and plumbing. Improper installation can cause injury to personnel and/or damage to the equipment. The unit must be installed in accordance with applicable codes.
WARNING: DO NOT USE PRODUCTS CONTAINING CHLORINE (BLEACH, HYDROCHLORIC ACID ETC.) EVEN DILUTED, TO CLEAN STEEL SURFACES. WARNING: DO NOT USE CORROSIVE SUBSTANCES (E.G. MURIATIC ACID) TO CLEAN THE FLOOR UNDER THE APPLIANCE.
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4. SAFEGUARDING THE ENVIRONMENT
4.1 PACKAGING
• All the packaging materials used are environmentally safe and friendly. They may be stored without fear or danger. They may be recycled or burned in a special waste incineration plant. Recyclable plastic components are marked as follows:
polyethylene : external wrapping film, instructions
PE booklet bag and gas injectors bag
polypropylene: top packaging panels and straps
pp
expanded polystyrene: protective surround elements
PS
4.2 USE
• The appliance has been designed and perfected under laboratory testing conditions to offer exceptional levels of performance. However, to minimise energy consumption (electricity, gas and water), do not leave the appliance in operation for long periods without food in the oven chamber and avoid conditions that reduce efficiency (e.g. door open). We also recommend preheating the appliance immediately prior to use.
4.3 CLEANING
• To minimise the emission of pollutants into the environment, clean the appliance (externally and, where necessary, internally) with products that are at least 90% biodegradable.
4.4 DISPOSAL
• Appliances that have reached the end of their service life should be suitably disposed of.
• The appliance is made from more than 90% recyclable materials (stainless steel, iron, aluminium, galvanised sheet steel, etc.). These materials may therefore be scrapped in accordance with local waste disposal regulations at a conventional recycling plant.
• Make the appliance unusable by cutting off the power cord. Also remove any compartment or interior closure device fitted on the appliance to prevent persons from becoming trapped inside.
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5938 027 00
II. INSTRUCTIONS FOR INSTALLATION
Important
perform the operations described in this chapter. Since the appliance must be switched on to make certain adjustments, exercise the utmost care when working in the vicinity of live electrical parts.
: The oven outer panels must be removed to
1.3 UNPACKAGING
• Remove the appliance from the packaging and take away the protective film that covers the appliance's external panels care­fully to avoid leaving any trace of glue. If necessary remove the glue using an a non-corrosive solvent, rinsing it off and drying carefully.
• Dispose of packaging material in compliance with the regulations in force in the country where the product is to be used.
USA
1. PLACE OF INSTALLATION
1.1 VENTILATION
The necessity for a properly designed and installed ventilation system cannot be over emphasized. The ventilation system will allow the unit to function properly while removing unwanted vapors and products of combustion from the operating area.
The appliance must be vented with a properly designed mechanically driven exhaust hood. The hood should be sized to completely cover the equipment plus an overhang of a least 6"/15.3cm on all sides not adjacent to a wall. The capacity of the should be sized appropriately and provisions for adequate makeup air.
Refer to your local ventilation codes. In the absence of local codes, refer to the National ventilation code titled, “Standard for the Installation of Equipment for the Removal of Smoke and Grease Laden Vapors from Commercial Cooking Equipment”, NFPA-96­Latest Edition.
It is recommended that the ventilation system and duct work be checked at prevailing intervals as specified by the hood manufactured
• The appliance must only premises.
NOTICE: Proper ventilation is the owner's is responsibility. Any
problem due to improper ventilation will not be covered by the warranty.
1.2 REFERENCE STANDARDS
Note: The electric supply installation must satisfy the requirements
of the appropriate statutory authority, such as the National Electrical Code (NEC) ANSI/NFPA70, (U.S.A..): the Canadian Electrical Code, CSA C22.2; or other applicable regulations. Note: The electric supply connection must meet all national and local electrical code requirements. Note: The installation of this unit must conform to local codes or, in the absence of local codes, to all National Codes governing plumbing, sanitation, safety and good trade practices, and to the National Gas Code ANSI Z223.1.
• Local codes regarding installation vary greatle from one area to another. This equipment is to be installed to comply with the applicable federal, state or local codes. The installation instructions contained herein are for the use of qualified installation and service personnel only. Installation or service by other than qualified personnel may result in damage to the appliance and/or injury to the operator. FAILURE TO COMPLY WITH INSTALLATION INSTRUCTION OR IMPROPER INSTALLATION WILL VOID WARRANTY AND RESPONSIBLITIES OF THE MANUFACTURE. The National Fire Protection Association, Inc states in its NFPA 96 latest edition that local codes are the "authority having jurisdiction" when it comes to installation requirements for equipment. Therefore, installations should comply with all local codes.
5938 027 00
be installed in adequately ventilated
1.4 IMMEDIATELY INSPECT FOR SHIPPING DAMAGE
The container should be examined for damage before and during unloading. The freight carrier has assumed responsibility for its safe transit and delivery. If damaged equipment is received, either apparent or concealed, a claim must be made with the delivering carrier. Apparent damage or loss must be noted on the freight bill at the time of delivery. The freight bill must then be signed by the carrier representative (Driver). If the bill is not signed, the carrier may refuse the claim. The supply can supply the necessary forms. A request for inspection must be made to the carrier within 15 days if there is concealed damage or loss that is not apparent until after the equipment is uncrated. The carrier should arrange an inspection. Be certain to hold all contents plus all packing material. Under no circumstances should a damaged appliance be returned to the manufacturer without prior notice and written authorization.
2. POSITIONING
• Refer to the installation diagrams at the beginning of this booklet for the space requirements and connection dimensions of the appliance.
• Clearance of approximately 23.62" (50cm) must be left between the appliance’s left side panel and adjacent structures in order to provide space for maintenance operations when needed; the right side panel and the rear panel of the appliance must be at least 1.97" (5cm) from adjacent structures.
• Place the appliance in the required position and level the oven with a slight pitch toward the rear to help drain water from chamber using the appropriate bullet feet.
• The appliance is not suitable for built-in installation.
Warning: The oven must be installed on an even (level) non­flammable flooring and any adjacent walls must be non-flammable. Recommended minimum clearance are specified in this manaul.
Important
Make sure steam from the oven’s drain or adjacent appliances does not enter the aeration vents under the appliance, designed to cool internal components located at the bottom of the appliance.
:
3. ELECTRICAL CONNECTION
• A fused disconnect switch or main circuit breaker (customer furnished) MUST be installed in the electric supply line for the appliance. It is recommended that this switch/circuit breaker have lockout/tagout capability. Before making any electrical connections to this appliance, check that the power supply is adequate for the voltage, amperage, and phase requirements on the rating plate.
• A safety cutout switch of suitable capacity with a contact breaking distance of at least 3 mm must be fitted upstream of the appliance. The cutout switch must be installed near the appliance in the permanent electrical system of the premises.
• The appliance must be electrically grounded in accordance
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with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, as applicable. The grounding conductor must therefore be connected to the terminal marked Gon the connection terminal board. The appliance must also be connected to an earth grounding system. This connection is made using the stop screw marked E located on the outside of the appliance near the power cable inlet. The grounding wire must have a minimum cross-section of 8 AWG (10 mm
2
).
RATING PLATE
3.1 INSTALLING THE POWER SUPPLY CABLE
To access the power supply cable connection terminal board, proceed as follows:
Model 6 - 10 - 20 GN
• Remove the left side panel.
• Connect the power supply cable to the terminal board accord­ing to the instructions given in the wiring diagram and fasten the power supply cable by means of strain-relief fitting (not furnished with the oven).
Failure to comply with safety rules and regulations relieves the manufacturer of all liability.
The manufacturer requires when stacking units each appliance have its own branch circuit protection. An air-o-steam® unit stacked with an air-o-chill® unit should have a separate protection for the upper and lower units.
the following characteristics:
- total hardness: up to 400ppm (40°fH) .
- pressure: 22 to 36 psi (150-250 kPa); higher pressure
values result in increased water consumption.
Note:
To check correct water installation, make sure the rotating wash arm (CLEANING SYSTEM) does not turn below 100 rpm (120 max).
4.1.2 WATER INLET "B".
(water pipe supplied) The steam production system must be connected to a quality water supply in keeping with local plumbing codes, with the following characteristics:
- total hardness: build-up of lime-scale inside the boiler. On request the oven is supplied with an optional water softener with automatic regeneration which must be installed on inlet line "B". This device can also be fitted with an optional resin sanitizer kit.
- pressure: 22 to 36 psi (150-250 kPa); higher pressure values result in increased water consumption.
- chlorine ion concentration (Cl -): not more than ~10 ppm (acceptable value) to avoid damaging the oven's internal steel parts.
- pH: over 7. The oven can be equipped with an optional special filtration unit which is installed on inlet line "B". This unit also acts as a water
softener, reducing water hardness to less than (optimum value).
- electrical conductivity: 50 to 2000 µS/cm (68°F)(20°C).
Important: The use of water treatment systems featuring
technology that differs from that of the systems supplied by the manufacturer is prohibited and will automatically invalidate the warranty.
The use of dosing systems designed to prevent the build­up of lime-scale in pipes (i.e. polyphosphate dosing systems) is also prohibited since such systems may impair the performance of the appliance.
5 - 50ppm (0.5 - 5 °fH) to reduce the
50ppm (5 °fH)
4. WATER MAINS CONNECTION
(Refer to the installation diagrams at the beginning of this book­let).
This equipment is to be installed to comply with the applicable Federal, State, Local plumbing codes, or the Basic Plumbing Code of the Building Officials and Code Administrators International Inc. (BOCA) and Food Service Sanitation Manual of the Food and Drug Administration (FDA).
The appliance is fitted with two separate water inlets ("B" and "N"). The water lines supplying both inlets must be fitted with a mechanical filter and shut-off valve (keeping with local plumbing codes). Before fitting the filters allow the water to flow out for sufficient time to flush any solid particles from the piping.
4.1 WATER SUPPLY CONNECTIONS
4.1.1 WATER INLET "N".
Attention
The water supply pipe (supplied) must have a 3/4" dia (20 mm) pipe and must be without elbow fittings.
The steam condensation system must be connected to a cold quality water supply in keeping with local plumbing codes, with
4.2 WATER DRAIN SYSTEM
The oven is supplied with an air-break system to prevent any backflow from the drainage system from reaching the oven’s in­ternal circuits and the cooking chamber. The presence of this system means that the drain pipe can be connected directly to the mains drainage system or routed to a floor gulley with grat­ing. The flexible drainage hose or rigid pipe can be directed to the side or rear of the appliance if the oven is not positioned against a wall; this line must not be directed towards the front of the appliance to prevent interference with roll-in grid racks. The drain­age pipe internal diameter must be no smaller than the oven drain outlet (1 1/4"), no longer than 3 feet (1 metre) and must resist temperatures of up to at least 212°F (100°C). Avoid re­strictions in the case of flexible hose pipes, do not fit elbows on metal pipes anywhere along the drainage line. Also avoid horizontal sections in which water might collect (minimum gradi­ent 5%).
WARING: BLOCKING THE DRAIN IS HAZARDOUS.
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C - Oven drain C1 - Safety outlet
Important:
- Do not obstruct the safety outlet C1.
- Do not connect the safety outlet C1 to the drainage system.
Note:
If water comes out of the AIR-BREAK (safety outlet C1) this means the drain C is blocked. Any elimination of the obstruction must
be carried out by specialised technical personnel.
5. SAFETY DEVICES
The appliance is fitted with the following safety devices:
- Fuses (see electrical circuit diagram) located behind the control panel. To change a fuse unscrew and remove the retainer cap and replace the blown fuse with an identically rated component; the fuse rating value is specified on the relative dataplate.
- Oven chamber safety thermostat with manual reset, located behind the control panel; when this device trips, convection heating power is disconnected. Notice: CONTACT YOUR AUTHORIZED SERVICE COMPANY TO PERFORM MANINTENANCE AND REPAIRS.
8. TROUBLESHOOTING
Malfunctions may occur even when the appliance is used correctly.
Oven chamber heating not started or inefficient. Possible causes:
- Oven chamber temperature limit switch tripped
- Damaged heating elements
- Damaged heating element contactor coil
- Damaged thermostat probe showing error “EPt1”.
- Damaged controller
- Fuse “F2” blown, see circuit diagram.
Steam production not started or inefficient.
Possible causes:
- Damaged heating elements
- Damaged heating element contactor coil
- Damaged controller
- Fuse “F2” blown
- No mains water supply
- Faulty boiler drainage outlet closing device
- Damaged water inlet solenoid valves (do not open)
Oven chamber temperature reading incorrect
Possible causes:
- Damaged electronic controller
- Thermostat probe damaged, dirty or interrupted, see error “EPt1”.
Oven switches off
Possible cause:
- Fuse “F2” has blown due to damage of control circuit components.
Oven chamber lamp fault WARNING: Switch off the appliance before changing oven
chamber lamps.
- Automatic reset thermal protection inside the cavity fan motor: this device trips in the event of overheating of the cavity
fan motor; this cut-out protects the appliance by disconnecting the power supply to the main PC board and an error message is display EFUN.
6. OPERATION CHECK
- Switch on the appliance in accordance with the following section "Instructions for use".
- With the aid of the Instruction Booklet, explain operation,
routine maintenance, and cleaning to the user.
Important
- Exercise due care since certain areas of the oven exterior become hot during use.
- Do not cover the exhaust outlets on top of the appliance.
:
7. SERVICING
All components requiring routine maintenance may be easily reached by opening the control panel, removing the left side panel, or removing the rear panel.
Danger: Live voltage is present with panels removed and unit switch on. Exercise extreme caution when work with live voltage.
NOTICE: Using any parts other than OEM original spare parts relieves the manufacturer of all warranty and liability.
5938 027 00
9. LAYOUT OF MAIN COMPONENTS
(All work inside the appliance must be carried out exclusively by a trained installer authorised by the manufacturer)
Removing the control panel provides access to the following components:
Danger: Live voltage is present with panels removed and unit switch on. Exercise extreme caution when work with live voltage.
- Electronic circuit boards
- Oven chamber temperature limit thermostat
- Fuses
- Door microswitch
- Oven chamber lamp transformer
- Geared motor for the oven chamber pressure relief butterfly valve.
WARNING: Before servicing unit switch off power at the main circuit breaker and place a red tag on the breaker to indicate work is being done on the circuit.
Remove the appliance left hand side panel to gain access to all the other components.
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