BLACKHAWK! B65114, B65115 User Manual

Porto-Power Blackhawk Automotive is a licensed trademark
Operating Instructions & Parts Manual
Porto-Power Kit
U.S. PATENT 5,520,400
Model Number
B65114 B65115
10939 N. Pomona Ave. Kansas City, MO 64153
sales@blackhawk-automotive.com
- Before using this product, read this manual and follow all its Safety Rules and Operating Instructions
Capacity
4 Ton
10 Ton
816-891-6390
Made in China
B65114-M0 rev 11/05
ONE YEAR LIMITED WARRANTY
For a period of one (1) year from date of purchase, SFA Companies will repair or replace, at its option, without charge, any of its products which fails due to a defect in material or workmanship under normal usage. This limited warranty is a consumer's exclusive remedy.
Performance of any obligation under this warranty may be obtained by returning the warranted product, freight prepaid, to SFA Companies Warranty Service Department, 10939 N. Pomona Ave., Kansas City, MO 64153. Except where such limitations and exclusions are specifically prohibited by applicable law. (1) THE CONSUMER'S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFEC­TIVE PRODUCTS AS DESCRIBED ABOVE. (2) SFA COMPANIES SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER. (3) ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, SHALL BE LIMITED TO ONE YEAR, OTHERWISE THE REPAIR, REPLACEMENT OR REFUND AS PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER, AND IS PROVIDED IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. (4) ANY MODIFICATION, ALTERATION, ABUSE, UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS THIS WARRANTY AND IS NOT COVERED BY THIS WARRANTY.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
SFA Companies
10939 N. Pomona Ave. Kansas City, MO 64153
816-891-6390
sales@blackhawk-automotive.com
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SAVE THESE INSTRUCTIONS
For your safety, read and understand the information contained within. The owner and operator shall have an under­standing of this product and safe operating procedures before attempting to use this product. Instructions and Safety information shall be conveyed in the operator's native language before use of this product is authorized. Make certain that the operator thoroughly understands the inherent dangers associated with the use and misuse of the product. If any doubt exists as to the safe and proper use of this product as outlined in this factory authorized manual, remove from service immediately.
Inspect before each use. Do not use if broken, bent, cracked or otherwise damaged parts are noted. If any component of this product has been or suspected to have been subjected to a shock load (a load dropped suddenly, unexpectedly upon it), discontinue use until checked out by a Porto-Power Blackhawk Automotive Authorized Service Center. Owners and operators of this equipment shall be aware that the use and subsequent repair of this equipment may require special training and knowledge. It is recommended that an annual inspection be done by qualified personnel and that any missing or damaged parts, decals, warning / safety labels or signs be replaced with factory authorized replacement parts only. Any component of this Porto-Power Kit that appears to be damaged in any way, is worn or operates abnormally shall be removed from service immediately until such time as it can be repaired/replaced. Labels and Operator's Manuals are available from manufacturer.
PRODUCT DESCRIPTION
Porto-Power Kits are designed to be used for pushing, spreading, and pressing of vehicle body panels as well as various component parts and assemblies. A variety of attachments are included. B65114 is rated 8,000PSI and B65115 is rated 10,000PSI, where rams are rated from 4 to 10 tons.
WARNING: when extension tubes and/or offset attachments are used, the rated capacity is always reduced by 50% for each tube or offset attachment connected. Refer to figure 3 on page 8 for more offset illustration.
SPECIFICATIONS
Model
Ram
Closed Height Extended Height B65114 4 Ton 11" 15 3/4" 14 46 lbs B65115 10 Ton 13 5/8" 19 3/4" 13 88 lbs
Handle
Oil Filler Screw
Number of
Attachments
Release Valve
Ram Plunger
WeightCapacity
Hose
Hose
Coupler
Figure 1 - B65114 and B65115 Components
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Ram
Ram Coupler
Dust Cover
SAFETY INSTRUCTIONS
BEFORE USE (Refer to Figure 1 on page 3)
1. Study, understand, and follow all instructions provided with and on this device before use.
2. Inspect before each use. Do not use if bent, broken, leaking or damaged components are noted.
3. Ensure that product and application are compatible.
4. Check to ensure that all parts of your kit are included (see illustration and parts list on page 10 & 11).
5. Carefully remove the dust covers and plugs from hose coupler and ram coupler.
6. Connect hose coupler to ram coupler, ensure that there are no fluid leaks.
7. Locate and open release valve. Pump handle a few strokes to purge air from system. Close release valve and pump handle until ram is fully extended, then open release valve until ram has fully retracted.
8. With ram fully retracted and release valve open, place pump in horizontal position. Locate and open oil filler screw (on reservoir body, near the back). This will release air trapped within the reservoir. Retighten the oil filler screw.
GENERAL SAFETY INFORMATION
1. Ensure that attachments are fully engaged before applying load.
2. Ensure that load is centrally applied to attachment or ram saddle. Do not load off center.
3. Always monitor the force applied to workpiece by using a load cell and indicator or you may monitor pressure developed in the ram by using an inline pressure gauge, then calculate the applied force using the formula:
F = P x A, where F = lbs force, P = pressure in PSI, and A = effective ram area in in².
Ram Area of B65114 is: 0.998 in² Ram Area of B65115is: 2.431 in² you can refer to the Load-Pressure Correlation chart on page 12.
4. If bowing or bending of ram or any attachment occurs during use, "STOP", release pressure immediately and reconsider application. Application may not be compatible with product, a ram kit with a higher capacity may be needed.
! DANGER !
• If oil leakage is detected, discontinue use of the ram
immediately and contact your nearest Porto-Power Blackhawk Automotive Authorized Service Center. The ram could develop excessive pressure and cause the ram, hose or coupler to burst, which could cause serious injury or death.
!
WARNING
To avoid crushing and related injuries: Do not work on, under or around a lifted load. Always support with appropriate mechanical means.
Wear protective clothing and safety goggles to reduce the risk of injection.
!
WARNING
All WARNING statements must be carefully observed to help prevent personal injury.
• Do not exceed rated capacity.
• Use only on hard, level surfaces capable of sustaining rated capacity loads.
• Do not open oil filler screw unless ram is fully retracted.
• Do not wear sandals and jewelry when operating this equipment.
• Do not use as a vehicle lifting device or vehicle support.
• Any attachment that is not loaded centrally, as through the centerline of the ram, is considered to be "offset".
• When extension tubes and/or offset attachments are used, the rated capacity is always reduced by 50% for each tube or attachment connected.
• Monitor pressure and load at all times.
• Always verify load with calibrated load cell and indicator, known good pressure gauge or equivalent devices.
Do not modify this device.
Failure to heed these markings may result in
personal injury and/or property damage.
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