Black & Decker KA293G User Manual

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ENGLISH

Powerfile™ KA293E/KA293G

CONGRATULATIONS!

You have chosen a Black & Decker tool. Our aim is
to provide quality tools at an affordable price.
We hope that you will enjoy using this tool for
many years.

EC DECLARATION OF CONFORMITY

KA293E/KA293G
Black & Decker declares that these
products conform to:
98/37/EC, 89/336/EEC, 73/23/EEC,
EN 50144, EN 55014, EN 61000

Level of sound pressure, measured according to
EN 50144:

KA293E KA293G

L

pA

(sound pressure) dB(A) 88 88

LWA(acoustic power) dB(A) 101 101

Always wear ear protection if the sound
pressure exceeds 85 dB(A).

Hand/arm weighted vibration value according to
EN 50144:

KA293E KA293G

< 2.5 m/s2< 2.5 m/s

2

Brian Cooke

Director of Engineering

Spennymoor, County Durham DL16 6JG,

United Kingdom

INTENDED USE

Your Black & Decker Powerfile™ sander KA293E/
KA293G has been designed for the following
applications:

- sanding, shaping and finishing wood, metal,
plastics and painted surfaces

- removing paint or rust

- cutting tiles

- sanding and finishing ceramics (using a silicon
carbide sanding belt)

This tool is intended for consumer use only.

SAFETY INSTRUCTIONS

Warning symbols

The following symbols are used in this manual:

Denotes risk of personal injury, loss of life or
damage to the tool in case of non­observance of the instructions in this manual.

Denotes risk of electric shock.

Read the manual prior to operation.

Fire hazard.

Know your tool

◆ Warning! When using mains-powered

tools, basic safety precautions,
including the following, should always
be followed to reduce the risk of fire,
electric shock, personal injury and
material damage.

◆ Read all of this manual carefully before

operating the tool.

◆ Before operating the tool, make sure

that you know how to switch the tool off
in an emergency.

◆ Retain this manual for future reference.

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General

1. Keep work area clean

Cluttered areas and benches can cause
accidents.

2. Consider work area environment

Do not expose the tool to rain. Do not use the
tool in damp or wet conditions. Keep the work
area well lit. Do not use the tool where there is
a risk of causing fire or explosion, e.g. in the
presence of flammable liquids and gases.

3. Keep children away

Do not allow children, visitors or animals to
come near the work area or to touch the tool
or mains cable.

4. Dress properly

Do not wear loose clothing or jewellery, as
these can be caught in moving parts.
Preferably wear rubber gloves and non-slip
footwear when working outdoors.
Wear protective hair covering to keep long hair
out of the way.

5. Personal protection

Always use safety glasses. Use a face or dust
mask whenever the operations may produce
dust or flying particles. Wear ear protection
whenever the sound level seems
uncomfortable.

6. Guard against electric shock

Prevent body contact with earthed or
grounded surfaces (e.g. pipes, radiators,
cookers and refrigerators). Electric safety can
be further improved by using a high-sensitivity
(30 mA / 30 mS) residual current device (RCD).

7. Do not overreach

Keep proper footing and balance at all times.

8. Stay alert

Watch what you are doing. Use common
sense. Do not operate the tool when you are
tired.

9. Secure workpiece

Use clamps or a vice to hold the workpiece.
It is safer and it frees both hands to operate
the tool.

10.Connect dust extraction equipment

If devices are provided for the connection of
dust extraction and collection facilities, ensure
that these are connected and properly used.

11.Remove keys and adjusting wrenches

Always check that keys and adjusting wrenches
are removed from the tool before operating
the tool.

12.Extension cables

Before use, inspect the extension cable and
replace if damaged. When using the tool
outdoors, only use extension cables intended
for outdoor use.

13.Use appropriate tool

The intended use is described in this
instruction manual. Do not force small tools or
attachments to do the job of a heavy-duty tool.
The tool will do the job better and safer at the
rate for which it was intended. Do not force the
tool.
Warning! The use of any accessory or
attachment or performance of any operation
with this tool other than those recommended
in this instruction manual may present a risk of
personal injury.

14.Check for damaged parts

Before use, carefully check the tool and mains
cable for damage. Check for misalignment and
seizure of moving parts, breakage of parts,
damage to guards and switches and any other
conditions that may affect its operation.
Ensure that the tool will operate properly and
perform its intended function. Do not use the
tool if any part is damaged or defective.
Do not use the tool if the switch does not turn
it on and off. Have any damaged or defective
parts repaired or replaced by an authorised
repair agent. Never attempt any repairs
yourself.

15.Unplug the tool

Unplug the tool when it is not in use, before
changing any parts of the tool, accessories or
attachments and before servicing.

16.Avoid unintentional starting

Do not carry the tool with a finger on the on/
off switch. Be sure that the tool is switched off
when plugging in.

17.Do not abuse cord

Never carry the tool by its cord or pull it to
disconnect from the socket.
Keep the cord away from heat, oil and sharp
edges.

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18.Store idle tools

When not in use, tools should be stored in a
dry, locked up or high place, out of reach of
children.

19.Maintain tools with care

Keep cutting tools sharp and clean for better
and safer performance. Follow the instructions
for maintenance and changing accessories.
Keep handles and switches dry, clean and free
from oil and grease.

20.Repairs

This tool complies with relevant safety
requirements. Repairs should only be carried
out by qualified persons using original spare
parts; otherwise this may result in considerable
danger to the user.

Additional safety instructions for sanders

◆ Preferably wear a dust mask whenever

sanding.

◆ Thoroughly remove all dust after sanding.

◆ Take special care when sanding paint which is

possibly lead based or when sanding some
woods and metal which may produce toxic
dust:

- Wear a dust mask specifically designed for
protection against lead paint dust and fumes
and ensure that persons within or entering
the work area are also protected.

- Do not let children or pregnant women enter
the work area.

- Do not eat, drink or smoke in the work area.

- Dispose of dust particles and any other
debris safely.

Before using the tool on wooden
workpieces, preferably fit the dustbag.

Before using the tool on metal
workpieces or workpieces containing
metal, make sure to remove the
dustbag.

Wear gloves when working with metal
workpieces.

Wear safety glasses or goggles when
working with metal workpieces.

Wear ear protection when operating this
tool.

Additional safety instructions for Australia and
New Zealand

◆ This appliance is not intended for use by

young or infirm persons without supervision.
Children must be supervised to ensure they do
not play with the appliance.

◆ If the supply cord is damaged, it must be

replaced by the manufacturer or an authorised
Black & Decker Service Centre in order to
avoid a hazard.

ELECTRICAL SAFETY

The electric motor has been designed for one
voltage only. Always check that the power supply
corresponds to the voltage on the rating plate.

This tool is double insulated in accordance
with EN 50144; therefore no earth wire is
required.

Mains plug replacement (U.K. & Ireland only)

◆ Should your mains plug need replacing and

you are competent to do this, proceed as
instructed below. If you are in doubt, contact
an authorised repair agent or a qualified
electrician.

◆ Disconnect the plug from the supply and

remove the fuse from the plug.

◆ Cut off the plug and dispose of it safely; a plug

with bared copper conductors is dangerous if
engaged in a live socket outlet.

◆ Only fit 13 Amperes BS1363A approved plugs

fitted with the correctly rated fuse (1).

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ENGLISH

◆ The cable wire colours, or a letter, will be

marked at the connection points of most good
quality plugs. Attach the wires to their
respective points in the plug (see above).
Brown is for Live (L) (2), blue is for Neutral (N) (4).

◆ Before replacing the top cover of the mains

plug ensure that the cable restraint (3) is
holding the outer sheath of the cable firmly
and that the leads are correctly fixed at the
terminal screws.

◆ If the plug has a fuse cover, make sure that the

fuse cover is fitted. Do not use the plug if the
fuse cover is missing or damaged.

Never use a light socket.

Using an extension cable

Always use an approved extension cable suitable
for the power input of this tool (see technical
data). Before use, inspect the extension cable for
signs of damage, wear and ageing. Replace the
extension cable if damaged or defective. When
using a cable reel, always unwind the cable
completely. Use of an extension cable not suitable
for the power input of the tool or which is
damaged or defective may result in a risk of fire
and electric shock.

CARTON CONTENTS

The carton contains:
1 Powerfile
1 Set of sanding belts
1 Straight arm
1 Narrow arm (KA293G)
1 Cranked arm (KA293G)
1 Instruction manual

◆ Carefully unpack all parts.

◆ Please note that additional items may be

found in the carton, depending on the letter
suffix following the catalogue number of your
tool.

OVERVIEW (fig. A)

1. On/off switch

2. Lock-on button

3. Secondary handle

4. Straight arm

5. Belt tensioning lever

6. Belt tracking knob

7. Variable speed control knob

8. Dustbag

9. Narrow arm (KA293G)

10. Cranked arm (KA293G)

ASSEMBLY

Before assembly, make sure that the tool
is switched off and unplugged.

Fitting and removing sanding arms (fig. B)

Before first use, you must fit the sanding arm to
the tool. A straight arm (sanding width 13 mm) is
supplied with all models. In addition, the KA293G
is supplied with the following:

- a narrow arm (sanding width 6 mm) for intricate
work

- a cranked arm for grooving and sanding in the
centre of workpieces and for reaching confined
areas

These parts are also available as an accessory from
your Black & Decker dealer, (not available in
Australia and New Zealand).

Fitting

◆ Make sure that the belt tensioning lever (5) is

in the position shown (B).

◆ Loosen and remove the belt tracking knob (6).

◆ Remove the tape retaining the spring (11) (if

present).

◆ Check that the spring is located in its mounting

hole.

◆ Position the arm (4) as shown.

◆ Fit the belt tracking knob (6) and tighten it until

the arm is aligned with the tool.

Removing

◆ Remove the sanding belt (if present) as

described below.

◆ Loosen and remove the belt tracking knob (6).

◆ Remove the arm.

Be careful not to lose the spring (11).

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Fitting and removing sanding belts (fig. C)

Fitting

◆ Move the belt tensioning lever (5) to the front

position (A).

◆ Make sure that the arrows on the inside of the

sanding belt face the same direction as the
arrows (15) on the housing.

◆ Place the sanding belt (12) over the front

pulley (13) and the rear pulley (14), sliding it
through the slot in the housing.

◆ Move the belt tensioning lever (5) to the rear

position (B).

◆ Adjust the belt tracking as described below.

Removing

◆ Move the belt tensioning lever (5) to the front

position (A).

◆ Slide the sanding belt (12) off the pulleys.

Adjusting the sanding belt tracking (fig. D)

◆ Switch the tool on.

◆ Turn the belt tracking knob (6) as required until

the sanding belt runs straight along the length
of the arm.

Fitting and removing the dustbag (fig. E)

Make sure to remove the dustbag before
using the tool on metal workpieces.

Fitting

◆ Align the dustbag (8) with the tool as shown.

◆ Slide the dustbag onto the tool until it clicks

into place.

Removing

◆ Pull the dustbag (8) to the rear and off the tool.

USE

Let the tool work at its own pace.
Do not overload.

Variable speed control (fig. F)

The variable speed control allows you to adapt the
speed of the tool to the workpiece material.

Use a low speed setting when using a fine grit,
when working with plastics or ceramics and when
removing painted or varnished surfaces. Use a
high speed setting when using a coarse grit and
when removing a lot of material.

◆ Set the control knob (7) to the desired setting.

Switching on and off (fig. G)

◆ To switch the tool on, press the on/off switch (1).

◆ To switch the tool off, release the on/off switch.

◆ For continuous operation:

- Press the on/off switch (1).

- Press the lock-on button (2).

- Release the on/off switch.

◆ To switch the tool off when in continuous

operation, press and release on/off switch (1).

Emptying the dustbag (fig. E)

The dustbag should be emptied every 10 minutes
of use.

◆ Pull the dustbag (8) to the rear and off the tool.

◆ Hold the spout down and shake the dustbag

to empty the contents.

◆ Refit the dustbag onto the tool.

If necessary, the dustbag can be removed from its
frame and washed. Let it dry before refitting it.

Special applications

Cranked arm (fig. H)

◆ Use section A for grooving or sanding in the

centre of workpieces and in confined areas.
Use section B for curved surfaces.

Straight arm (fig. I)

◆ Use the normal or narrow arm for general use,

for slotting and for making joints.

Narrow arm (fig. J)

◆ Use the narrow arm for finer detail, for cutting

and for carving.

Hints for optimum use

◆ Always hold the tool with both hands.

◆ Do not exert too much pressure on the tool.

◆ Regularly check the condition of the sanding

belt. Replace when necessary.

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◆ Always sand with the grain of the wood.

◆ When sanding new layers of paint before

applying another layer, use extra fine grit.

◆ On very uneven surfaces, or when removing

layers of paint, start with a coarse grit.
On other surfaces, start with a medium grit.
In both cases, gradually change to a fine grit
for a smooth finish.

◆ Consult your retailer for more information on

available accessories.

MAINTENANCE

Your Black & Decker tool has been designed to
operate over a long period of time with a
minimum of maintenance. Continuous satisfactory
operation depends upon proper tool care and
regular cleaning.

Before performing any maintenance,
switch off and unplug the tool.

◆ Regularly clean the ventilation slots in your tool

using a soft brush or dry cloth.

◆ Regularly clean the motor housing using a

damp cloth. Do not use any abrasive or
solvent-based cleaner.

PROTECTING THE ENVIRONMENT

Black & Decker provides a facility for
recycling Black & Decker products once
they have reached the end of their
working life. This service is provided free
of charge. To take advantage of this
service please return your product to any
authorised repair agent who will collect
them on our behalf.

You can check the location of your nearest
authorised repair agent by contacting your local
Black & Decker office at the address indicated in
this manual. Alternatively, a list of authorised Black
& Decker repair agents and full details of our after­sales service and contacts are available on the
Internet at: www.2helpU.com.

Technical data

KA293E KA293G

Voltage VAC230 230
Power input W 350 350
Belt speed m/min 900 - 1,400 900 - 1,400
Weight kg 1.6 1.6

GUARANTEE

Black & Decker is confident of the quality of its
products and offers an outstanding guarantee.
This guarantee statement is in addition to and in
no way prejudices your statutory rights.
The guarantee is valid within the territories of the
Member States of the European Union and the
European Free Trade Area.

If a Black & Decker product becomes defective
due to faulty materials, workmanship or lack of
conformity, within 24 months from the date of
purchase, Black & Decker guarantees to replace
defective parts, repair products subjected to fair
wear and tear or replace such products to ensure
minimum inconvenience to the customer unless:

◆ The product has been used for trade,

professional or hire purposes;

◆ The product has been subjected to misuse or

neglect;

◆ The product has sustained damage through

foreign objects, substances or accidents;

◆ Repairs have been attempted by persons other

than authorised repair agents or Black & Decker
service staff.

To claim on the guarantee, you will need to
submit proof of purchase to the seller or an
authorised repair agent. You can check the
location of your nearest authorised repair agent by
contacting your local Black & Decker office at the
address indicated in this manual. Alternatively,
a list of authorised Black & Decker repair agents
and full details of our after-sales service and
contacts are available on the Internet at:
www.2helpU.com.

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OTHER DIY TOOLS

Black & Decker has a full range of tools that make
DIY jobs easy. If you would like further information
on the following products, please contact our
Service and Information Centre (see the address
page towards the end of this manual) or your local
Black & Decker retailer.

Drills
Cordless screwdrivers
Cordless drills/screwdrivers
Sanders
Jigsaws
Circular saws
Mitre saws
Angle grinders
Planers
Routers
Corded and cordless multi-purpose tools
Paint strippers
Workbenches

We also have a wide range of accessories for the
above tools.

Not all products are available in all countries.

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Australia DEWALT Industrial Power Tool Company Tel. [phone]

7 Clarice Road Fax [phone]
Box Hill, Victoria 3128

New Zealand Black & Decker Tel. [phone]

81 Hugo Johnson Drive Fax [phone]
Penrose, Auckland, New Zealand

South Africa Black & Decker South Africa (Pty) Ltd Tel. [phone]

Physical address: Fax [phone]
39 Commerce Crescent
Eastgate, ext. 12, Sandton, Kramerville 2148
Postal address:
Postnet Suite 107, Private Bag X65
Halfway House 1685

United Kingdom Black & Decker Tel. [phone]

210 Bath Road Fax [phone]
Slough, Berkshire SL1 3YD Helpline 01753 574277

579916-00

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Dealer address Date of purchase

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✁

Name: ......................................................................................................

Address: ...................................................................................................

Town: .......................................................................................................

Postal code: .............................................................................................

Was this tool a gift?

Yes

No

Was this tool your first purchase?

Yes

No

Was this tool bought as a replacement?

Yes

No

Dealer address: ........................................................................................

.................................................................................................................

.................................................................................................................

Data protection act:

Tick the box if you prefer not to receive further information.

16

GUARANTEE CARD

Please complete this section immediately after the purchase of your tool and send it to Black & Decker in your

country. If you live in Australia or New Zealand, please register by using the alternative guarantee card

supplied.

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✁

579916-00