Black & Decker Ka175 Instruction Manual

CD400 KA175-374455 UK p01-12 16/3/00, 1:33 pm1

CD400
KA175
KA180
KA185
KA186
KA273
374455

Congratulations!

On the purchase of your
Black & Decker sander.

To ensure the best results from your sander
please read these safety and usage
instructions carefully.

If you have any questions or queries after
reading this user manual please do not
hesitate to call our Service and Information
Centre, whose number you will find towards
the back of this user manual, or one of our
Authorised Repair Agents. A list of these
Agents and further information is available on
the Internet at www.2helpU.com.

2

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Contents

Page 4

Page 5

Page 6

Page 7

Safety instructions

Additional precautions to take when sanding paint and MDF

Personal safety

Environmental safety

Cleaning and disposal

Double insulation

Electrical safety

Mains plug replacement

Extension cables

Unwanted tools and the environment

The Black & Decker guarantee

After sales service for your Black & Decker product

Our after sales service policy

Accessories

Technical data

Features

Preparing your sander

Fitting the sandpaper

Dust extraction

Page 8

CD400 KA175-374455 UK p01-12 16/3/00, 1:33 pm3

Variable speed

Operating your sander

Handy hints

Tool care

EC declaration of conformity

Black & Decker phone numbers and addresses

Guarantee card for Australia and New Zealand

3

Sanders user manual

SAFETY INSTRUCTIONS
Warning! When using electric tools, the following

basic safety precautions should always be taken to
reduce the risk of fire, electric shock and personal
injury. Read all these instructions before attempting to
operate the product and save this booklet.

For safe operation:

• Keep the work area clean. Cluttered areas and
benches invite injuries.

• Consider the work area environment. Do not expose
the power tool to rain and do not use in damp or wet
locations. Keep the work area well lit. Do not use
the power tool where there is a risk to cause fire
or explosion.

• Guard against electric shock. Avoid body contact,
where possible, with earthed or grounded surfaces
(e.g. pipes, radiators, ranges and refrigerators).

• Keep children away. Do not let visitors touch the
tool or extension cord. All visitors should be kept
away from the work area.

• Store idle tools. When not in use, tools should be
stored in a dry, high or locked place, out of reach
of children.

• Do not force the tool. It will do the job better and
more safely at the rate for which it was intended.

• Use the right tool. Do not force small tools or
attachments to do the job of a heavy duty tool.
Do not use the tool for purposes not intended; for
example, do not use a circular saw to cut tree
limbs or logs.

• Dress properly. Do not wear loose clothing or
jewellery as they can be caught in moving parts.
Rubber gloves and non-skid footwear are
recommended when working outdoors. Wear
protective hair covering to contain long hair.

• Use safety glasses. Use a face or dust mask as well,
if the operation is dusty or if the tool is being used in
enclosed spaces.

• Connecting dust extraction equipment. If devices
are provided for the connection of dust extraction
and collection ensure these are connected and
properly used, especially in confined areas.

• Do not abuse the cord. Never carry the tool by its
cord or yank it to disconnect it from the socket. Keep
the cord away from heat, oil and sharp edges.

• Secure the work. Use clamps or a vice to hold the
work. It is safer than using a hand and it frees both
hands to operate the tool.

• Do not overreach. Keep proper footing and balance
at all times.

• Maintain the tool with care. Keep a cutting tool
sharp and clean for better and safer performance.
Follow the instructions for lubricating and changing
accessories. Inspect the tools cord periodically and,
if damaged, have repaired by an authorised service
agent. Inspect the extension cord periodically and
replace if damaged. Keep the handles dry, clean and
free from oil and grease.

• Disconnect the tool when not in use, before
servicing and when changing accessories such as
blades, bits and cutters.

• Remove adjusting keys and wrenches. Form the
habit of checking to see that keys and adjusting
wrenches are removed from the tool and replaced in
the storage area before switching on.

• Avoid unintentional starting. Do not carry a
plugged-in tool with a finger on the switch.
Ensure the switch is off when plugging in.

• Use an outdoor extension cord. When a tool is used
outdoors, only use an extension cord intended for
outdoor use and so marked.

• Stay alert. Watch what you are doing, use common
sense and do not operate the tool when tired.

• Check damaged parts. Before further use of the tool,
a guard or other part that is damaged should be
carefully checked to determine whether it will
operate properly and perform its intended function.
Check for alignment of moving parts, free running of
moving parts, breakage of parts, mounting and any
other conditions that may affect its operation.
A guard or other part that is damaged should be
properly repaired or replaced by an authorised
service centre unless otherwise indicated in the
product booklet. Have defective switches replaced
by an authorised service agent. Do not use the tool if
the switch does not turn it on and off.

• Warning! The use of any accessory or attachment,
other than recommended in the product booklet,
may present a risk of personal injury.

• Have the tool repaired by a qualified person. The
electrical tool is in accordance with the relevant safety
requirements. Repairs should only be carried out by
qualified persons using original spare parts, otherwise,
this may result in considerable danger to the user.

ADDITIONAL PRECAUTIONS TO TAKE WHEN SANDING
PAINT AND MEDIUM DENSITY FIBREBOARD (MDF)

Sanding of lead based paint is not recommended due
to the difficulty of controlling the contaminated dust.
The greatest danger of lead poisoning is to children
and pregnant women.

4

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ENGLISH

Any pre-1960 building may have been painted in the
past with paint containing lead, and covered by
additional layers of paint. It is important to determine
whether the paint that is being sanded contains lead
before beginning work. This can be done with lead test
kits or by a professional decorator.
If in doubt, we recommend the following precautions
when sanding any paint or MDF.

PERSONAL SAFETY

No children or pregnant women should enter the work
area where the paint sanding is being done until all
cleaning up has been completed.
A dust mask or respirator should be worn by all persons
entering the work area. The filter should be replaced
daily or whenever the wearer has difficulty breathing.
Note: Only those dust masks suitable for working with
lead paint dust and fumes should be used. Ordinary
paint masks do not offer this protection.
No eating, drinking or smoking should be done in the
work area to prevent ingesting paint particles. Workers
should wash and clean up before eating, drinking or
smoking. Articles of food ,drink etc., should not be left
in the work area where dust could settle on them.

ENVIRONMENTAL SAFETY

Paint should be removed in such a manner as to
minimise the amount of dust generated
Areas where paint removal is occurring should be
sealed with plastic sheeting.
Sanding should be done in a manner to reduce tracking
of paint dust outside the work area.

CLEANING AND DISPOSAL

All surfaces in the work area should be vacuumed and
thoroughly cleaned daily for the duration of the sanding
project. Vacuum filter bags should be changed
frequently. Items of clothing, dust sheets, toys,
washable furniture and utensils should be washed
thoroughly before being used again.

Save these instructions!

DOUBLE INSULATION

The tool is double insulated. This means that all
the external metal parts are electrically insulated
from the mains power supply. This is done by
placing insulation barriers between the
electrical and mechanical components making
it unnecessary for the tool to be earthed.
Note: Double insulation does not take the place
of normal safety precautions when operating the
tool. The insulation system is for added protection

against injury resulting from a possible electrical
insulation failure within the tool.

ELECTRICAL SAFETY

Be sure the supply is the same as the voltage given on
the rating plate. The tool is fitted with a two-core cable
and plug.

MAINS PLUG REPLACEMENT (UK ONLY)

Should the mains plug need replacing and you are
competent to do this, proceed as instructed below.
If you are in doubt, contact a Black & Decker service
agent or a qualified electrician.

• Disconnect the plug from the power supply.

• Cut off the plug and dispose of safely. A plug with
bared copper conductors is very dangerous if
engaged in a live socket outlet.

• Only fit BS1363A approved plugs fitted with the
correctly rated fuse. Note: Fuses do not give
personal protection against electric shock.

• The cable wire colours, or a letter, will be marked at
the connection point of most good quality plugs.
Attach the wires to their respective points in the plug
(see diagram). Brown is L (live) and blue is N (neutral).

Fit a BS1363A
approved
resilient plug

N

Connect
blue to
N (neutral)

Make sure that the
outer sheath of the
cable is held firmly
by the clamp

• Before replacing the top cover of the plug ensure
that the cable restraint is holding the outer sheath of
the cable firmly and that the two leads are correctly
fixed at the terminal screws. If the fuse cover is
missing or damaged do not use the plug.
For replacement or detachable fuse covers,
contact a Black & Decker service agent.

Warning! Never connect live or neutral wires to the
earth pin marked E or .

MAINS PLUG REPLACEMENT
(AUSTRALIA AND NEW ZEALAND ONLY)

Should the mains plug or cordset of the product be
damaged, it must only be replaced by an authorised

L

E

Fit a 5 amp fuse

approved

to BS1362

Connect

brown to

L (live)

230 volts AC only
Never use a light

socket

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5

ENGLISH

Black & Decker service agent because special
purpose tools are required.

EXTENSION CABLES

Up to 30m (100ft) of 3-core extension cable can be used
without undue loss of power. Note: An extension cable
should not be used unless absolutely necessary. Use of
an improper extension cable could result in a risk of
fire and electric shock. If an extension cable must be
used, make sure it is properly wired, contains the correct
rated fuse as recommended in its literature and is in
good electrical condition.

UNWANTED TOOLS AND THE ENVIRONMENT

Should you find one day that the tool needs
replacement or is of no further use, think of the
protection of the environment. Black & Decker
service agents will accept old tools and will
dispose of them in an environmentally safe way.

THE BLACK & DECKER GUARANTEE
(UK, AUSTRALIA AND NEW ZEALAND ONLY)

If the Black & Decker product becomes defective due
to faulty materials and workmanship, within 24 months
from the date of purchase, we guarantee to either
replace all defective parts or at our discretion, replace
the unit free of charge provided that:

• The product is returned to us or our authorised
repairers with evidence of date of purchase.

• The product has not been used for trade,
professional or hire purposes.

• The product has not been subjected to misuse
or neglect.

• The product has not sustained any damage through
foreign objects, substances or accidents.

• Repairs have not been attempted by anyone other
than our authorised repair agents.

This guarantee is offered as an extra benefit and is
additional to the customers statutory rights.

AFTER SALES SERVICE FOR YOUR BLACK & DECKER
PRODUCT (UK, AUSTRALIA AND NEW ZEALAND ONLY)

Black & Decker offers a nationwide network of
authorised service agents. The use of other than genuine
Black & Decker accessories and parts may damage or
reduce the performance of your Black & Decker
product and may also endanger the user. The terms
and conditions of the warranty may also be effected.

OUR AFTER SALES SERVICE POLICY
(UK, AUSTRALIA AND NEW ZEALAND ONLY)

It is our aim that all Black & Decker customers should
be totally satisfied with their Black & Decker product

and after sales service, but if help or advice is needed
please contact your local Black & Decker authorised
repair agent who will be happy to help. Full details of
our after sales service and a list of these agents can be
found on the Internet at www.2helpU.com. Alternatively,
call our Service and Information Centre whose number
you will find towards the back of this manual.

ACCESSORIES

The performance of any power tool is dependant upon
the accessory used. Black & Decker accessories are
engineered to high quality standards and are designed
to enhance the performance of your tool. Buying a
Black & Decker accessory will ensure that you get the
very best from your Black & Decker tool.

TECHNICAL DATA

The level of sound pressure of the tool is in accordance
with EEC legislation. It is recommended that you take
appropriate measures for the protection of your hearing
if the sound level seems uncomfortable. This normally
equates to a sound pressure in excess of 85dB (A).

FEATURES

1•
5

3•

2
3

5

3

4

•

2

1
5 •

4

1

6

•

4

•

•

•

•

•

•

•

•

•

•

6

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ENGLISH

;;;;;;;;

;;;;;;;;

;;;;;;;;

yyyyyyyy

yyyyyyyy

yyyyyyyy

1. On/off switch

2. Paper clamp

3. Dust extraction

4. Sander base

5. Handle

6. Variable speed control

Your product includes some or all of these features.

Note: This user manual also covers more than one
catalogue number within this product group. Refer to
your carton for details of your product.

PREPARING YOUR SANDER

To prepare your sander, proceed as follows:
Disconnect the plug from the electricity supply.
Fit the correct grade of sandpaper to the base of your
sander. Connect the dust extraction outlet to a vacuum
cleaner or fit the dust extraction bag (KA273).
Set the variable speed control to the desired setting
(KA185E/KA186E).

FITTING THE SANDPAPER

Your sander uses one third sheet (CD400/KA175/KA180/
KA185/KA185E), or pre-cut punched nylon backed
sheets (KA186/KA186E/374455), or half sheet (KA273) of
sandpaper. To fit the sandpaper, proceed as follows:
Disconnect the plug from the electricity supply.

KA186/KA186E/374455

Press the nylon loop side
of the abrasive sheet
against the hooks on the
base, making sure the
holes of the paper and the
base are aligned.

CD400/KA175/KA180/KA185/KA185E

Press the handles of the
front and rear paper
clamps upwards, to
release them from their
retaining grooves.

Operate the paper clamp
levers to open the paper
clamps (KA273).

Align the holes in the
sandpaper with the dust
extraction holes in the
base of your sander.

Hold the sandpaper in
position and insert the
edge of the sandpaper
under the front paper
clamp. Press the handle
of the paper clamp
downwards and locate it
in the retaining groove
(CD400/KA175/KA180/
KA185/KA185E). Operate
the front paper clamp
lever to close the paper

clamp (KA273). Keeping a
slight tension on the sandpaper, to adhere it to the
base, insert the rear edge in the rear paper clamp.
Press the handle of the paper clamp downwards and
locate it in the retaining groove (CD400/KA175/KA180/
KA185/KA185E). Operate the rear paper clamp lever to
close the paper clamp (KA273).

DUST EXTRACTION (CD400/KA175/KA180/KA185/
KA185E/KA186/KA186E/374455)

Your sander has an adaptor to connect it to a
vacuum cleaner. To connect the vacuum cleaner,

proceed as follows:
Insert the adaptor in the
rear outlet of your sander
and connect the hose of
the vacuum cleaner.

DUST EXTRACTION (KA273)

Your sander has an external bag for the collection of
dust. To fit the dust extraction bag, proceed as follows:

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ENGLISH

Slide the cover of the
dust extraction outlet
forward and insert the
nozzle of the dust
extraction bag in the
aperture. To empty the
dust extraction bag, open
the zip fastener and
empty the contents.
To remove the dust
extraction bag, depress
the release catch and
remove the bag from the
aperture.

VARIABLE SPEED (KA185E/KA186E)

The variable speed control on the front of your sander
gives the optimum speed for every material.

To adjust the speed of
your sander, set the
control knob to the
desired number.

Suggested speeds are given in the following table:

Material Electronic level

Hardwood (beech) 3-5
Softwood (pine) 3-5
Veneer wood 2-4
Synthetic material 3-4
Acrylic glass 2-5
Non-ferrous metal 2-5
Steel 2-5
Lacquer removal 3-5

OPERATING YOUR SANDER
CD400/KA175/KA273

To switch your sander
on, slide the on/off
switch forward; the
mark “1” appears.
To switch your sander
off, slide the on/off
switch to the rear; the
mark “O“ appears.

HANDY HINTS

• Use the correct grade of sandpaper. Low grit

sandpapers give a high stock removal rate, with a
coarse finish. High grit sandpapers give a low stock
removal rate, with a finer finish. As a general rule,
start with the low grit paper and finish with the
higher grit.

• Replace worn sandpaper.

• Empty the dustbag (KA273) every 10 minutes.

• Set the correct speed (KA185E/KA186E). Use low

speed for acrylics and synthetics and use medium
or high speed for hard and soft wood.

TOOL CARE

• Do not apply excessive pressure on your sander. This

can cause your sander to overheat. If your sander
becomes too hot, operate it off-load for 2 minutes.

• Always keep the air cooling vents on the motor

housing clear.

• To clean your sander, proceed as follows:

• Disconnect the plug from the electricity supply.

• Use a clean dry paint brush to clear vents and ducts.

• Clean the housing using a clean damp cloth (do not

use solvents, petrol or turpentine).

EC DECLARATION OF CONFORMITY
We declare that units: CD400, KA175, KA180, KA185,
KA186, KA273, 374455 conform to 89/392/EEC,

89/336/EEC, EN55014, 73/23/EEC, EN55104, EN50144
A weighted sound pressure 85dB (A)
A weighted sound power 98dB (A)
Hand/arm weighted vibration 4.6m/s

Always hold your sander
with two hands. Always
sand with the grain of the
wood. If you sand across
the grain, you will leave
swirl marks.

2

KA180/KA185/KA185E/KA186/KA186E/374455

To switch your sander on, press the switch marked “1”.
To switch your sander off, press the switch marked “O”.

8

CD400 KA175-374455 UK p01-12 16/3/00, 1:33 pm8

Brian Cooke - Director of Engineering
Black & Decker, Spennymoor, Co Durham DL16 6JG UK
The Black & Decker policy is one of continuous improve­ment to our product and as such we reserve the right to
change the product specification without prior notice.

CD400 KA175-374455 UK p01-12 16/3/00, 1:33 pm9

9

Australia DeWalt Industrial Power Tool Company Tel: [phone]

(Distributors of Black & Decker products) Fax: [phone]
7 Clarice Road, Box Hill, Victoria 3128

New Zealand Black & Decker Tel: [phone]

483 Great South Road Fax: [phone]
Penrose, Auckland

South Africa Black & Decker South Africa (Pty) Ltd Tel: [phone]

Suite no 107, PostNet X65 Fax: [phone]
Halfway House 1685

United Kingdom Black & Decker Tel: [phone]

210 Bath Road, Slough Tlx: 848317 BAND MH
Berkshire SL1 3YD Fax: [phone]

Part no: 373340-40 10/99

CD400 KA175-374455 UK p01-12 16/3/00, 1:33 pm10

GUARANTEE CARD

from the original date of purchase notwithstanding any subsequent

repair or parts replacement. No Guarantees other than contained in

this document, whether written or verbal, are authorised to be made

on behalf of Black & Decker. All other conditions and guarantees

whether expressed or implied by law, are, to the extent permitted by

law, hereby excluded. The Black & Decker Supplementary Guarantee

does not apply outside Australia and New Zealand.

PURCHASERS’ STATUTORY RIGHTS

The Black & Decker Supplementary Guarantee set out above does not

exclude any conditions or guarantees that may be mandatorily implied

by law, and your attention is drawn to the provisions of the Consumer

Guarantee Act 1993 (New Zealand only), Trade Practices Act 1974 and

State legislation (Australia only), which confers rights upon

consumers. The Black & Decker Supplementary Guarantee is in

addition to any rights conferred on a consumer under the Act, where

applicable, and any other rights provided under applicable legislation.

WARRANTY REGISTRATION

NAME:

POST CODE:

ADDRESS:

PHONE:

Catalogue number: Description:

Date of purchase: Retailer’s name:

Black & Decker welcomes you as a purchaser of this product from

our range of Home Workshop and Garden Tools and Accessories.

AUSTRALIA/NEW ZEALAND 2 YEAR REPAIR GUARANTEE

CD400 KA175-374455 UK p01-12 16/3/00, 1:33 pm11

All our products are engineered and manufactured to ensure the

highest standards of reliability and performance during use,

and are supported in After Sales Service by a wide network of

Black & Decker Authorised Service Centres.

BLACK & DECKER SUPPLEMENTARY GUARANTEE

Subject to the conditions stated below, Black & Decker guarantees

that it will correct by repair or parts replacement, without charge,

any defect in the product which this Guarantee Card accompanies

(“Product”) arising from faulty workmanship or materials where such

defect arises within two years from the date of purchase of the

product. A product subject to claim under this guaratee should be

returned as a complete unit to the most convenient Black & Decker

Authorised Service Centre or Agent.

CONDITIONS

The Black & Decker Supplementary Guarantee does not apply in the

following cases:

• where the product has been used for trade or industrial purposes;

• where any defect or failure is attributed to accident, misuse, abuse,

negligence or non-observance of local regulations on the part of the

owner or user; or

Black & Decker to do so, or with non-approved parts; or

• where the product has been serviced by a person not authorised by

• to loose accessories.

In order to enforce the Black & Decker Supplementary Guarantee,

proof of purchase is required (Guarantee Card and or store receipt).

The period of the Black & Decker Supplementary Guarantee begins

RETAIN THIS CARD

AUSTRALIA/NEW ZEALAND Part No: 763838

R

products)

7 Clarice Road, Box Hill

Victoria, 3128

for Service & Sales, otherwise

Head Office [phone]

Consumer Home Workshop &

Garden Tools

Product Service Division,

PO Box 12-135

Penrose, Auckland

AUSTRALIA

DeWalt Power Tool Company

(Distributors of Black & Decker

For Service

See “Electric Tools-Retail and/or

Repairs” section of Yellow Pages

NEW ZEALAND

Black & Decker (New Zealand)

Limited

number and return address.

DO NOT MAIL THIS CARD TO BLACK & DECKER. RETAIN THIS CARD IN CASE OF A CLAIM.

UPON PURCHASE

Fill in the Warranty Registration Section of the card and attach your

purchase receipt to the top corner of the card. Retain in case of

claims in the future.

MAKING A CLAIM

Take your defective product together with the Warranty Registration

Card and purchase receipt to your local Service Centre. You can

either do this in person or send freight prepaid. If mailing or shipping

your appliance, ensure to remove any liquids from the product

(if applicable) and pack it carefully in a sturdy carton with enough

packing material to prevent damage. Include a note describing the

problem to the Service Centre and be sure to give your telephone

AUSTRALIA / NEW ZEALAND

For your local Authorised

Service Centre

Please contact your retailer or

Black & Decker (NZ) Limited

483 Great South Road

Penrose, Auckland

Ph:[phone]

Fax:[phone]

RECEIPT HERE

ATTACH

Part no: 373340-40 10/99

CD400 KA175-374455 UK p01-12 16/3/00, 1:33 pm12