Black & Decker KA165K, KA165GT, KA165GTK Instruction Manual

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Ireland

Australia

New Zealand

www.blackanddecker.co.uk

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Intended use

Your Black & Decker sander has been designed for sanding and polishing wood, metal, plastics and painted surfaces. This tool is intended for consumer use only.

Safety instructions

◆ Warning! When using mains-powered tools, basic safety

precautions, including the following, should always be followed to reduce the risk of fire, electric shock, personal injury and material damage.

◆ Read all of this manual carefully before operating the tool.

◆ Retain this manual for future reference.

◆ Remove the plug from the socket before carrying out any

adjustment, servicing or maintenance.

Keep work area clean

Cluttered areas and benches can cause accidents.

Consider work area environment

Do not expose the tool to rain. Do not use the tool in damp or wet conditions. Keep the work area well lit. Do not use the tool where there is a risk of causing fire or explosion, e.g. in the presence of flammable liquids and gases.

Keep children away

Do not allow children, visitors or animals to come near the work area or to touch the tool or mains cable.

Dress properly

Do not wear loose clothing or jewellery, as these can be caught in moving parts. Preferably wear rubber gloves and non-slip footwear when working outdoors. Wear protective hair covering to keep long hair out of the way.

Personal protection

Always use safety glasses. Use a face or dust mask whenever the operations may produce dust or flying particles. Hearing protection should be worn whenever the sound level seems uncomfortable.

Guard against electric shock

Prevent body contact with earthed or grounded surfaces (e.g. pipes, radiators, cookers and refrigerators). Electric safety can be further improved by using a high-sensitivity (30 mA / 30 mS) residual current device (RCD).

Do not overreach

Keep proper footing and balance at all times.

Stay alert

Watch what you are doing. Use common sense. Do not operate the tool when you are tired.

Secure workpiece

Use clamps or a vice to hold the workpiece. It is safer and it frees both hands to operate the tool.

Connect dust extraction equipment

If devices are provided for the connection of dust extraction and collection facilities, ensure that these are connected and properly used.

Remove adjusting keys and wrenches

Always check that adjusting keys and wrenches are removed from the tool before operating the tool.

Extension cables

Before use, inspect the extension cable and replace if damaged. When using the tool outdoors, only use extension cables intended for outdoor use. Up to 30 m of Black & Decker extension cable can be used without loss of power.

Use appropriate tool

The intended use is described in this instruction manual. Do not force small tools or attachments to do the job of a heavy-duty tool. The tool will do the job better and safer at the rate for which it was intended. Do not force the tool. Do not use the tool for purposes not intended, for example, do not use a circular saw to cut tree limbs or logs. Warning! The use of any accessory or attachment or performance of any operation with this tool other than those recommended in this instruction manual may present a risk of personal injury.

Check for damaged parts

Before use, carefully check the tool and mains cable for damage. Check for misalignment and seizure of moving parts, breakage of parts, damage to guards and switches and any other conditions that may affect its operation. Ensure that the tool will operate properly and perform its intended function. Do not use the tool if any part is damaged or defective. Do not use the tool if the switch does not turn it on and off. Have any damaged or defective parts repaired or replaced by an authorised repair agent. Never attempt any repairs yourself.

Unplug the tool

Unplug the tool when it is not in use, before changing any parts of the tool, accessories or attachments and before servicing.

Avoid unintentional starting

Do not carry the tool with a finger on the on/off switch. Be sure that the tool is switched off when plugging in.

Do not abuse cord

Never carry the tool by its cord or pull it to disconnect from the socket. Keep the cord away from heat, oil and sharp edges.

Store idle tools

When not in use, tools should be stored in a dry, locked up or high place, out of reach of children.

Maintain tools with care

Keep cutting tools sharp and clean for better and safer performance. Follow the instructions for maintenance and changing accessories. Keep handles and switches dry, clean and free from oil and grease.

Repairs

This tool complies with relevant safety requirements. Repairs should only be carried out by qualified persons using original spare parts; otherwise this may result in considerable danger to the user.

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Electrical safety

This tool is double insulated; therefore no earth wire is required. Always check that the power supply corresponds to the voltage on the rating plate.

Additional safety instructions for sanders

◆ Always wear a dust mask whenever sanding.

◆ Thoroughly remove all dust after sanding.

◆ Before using the tool on wooden workpieces, make sure

to fit dust extraction equipment.

◆ Before using the tool on metal workpieces, make sure to

remove the dust extraction equipment.

◆ Never use the tool without a sanding sheet.

◆ Never use the tool without a sanding base.

◆ Hearing protection should be worn whenever the sound

level seems uncomfortable.

Sanding lead-based paint or MDF

Sanding of lead-based paint is not recommended due to the difficulty of controlling the contaminated dust. The greatest danger of lead poisoning is to children and pregnant women. Any pre-1960 building may in the past have been painted with paint containing lead. This paint may be covered with additional layers of paint. Before starting work, it is important to determine whether the paint to be sanded contains lead. This can be done using a test kit or by a professional decorator.

Personal protection

◆ Do not let children or pregnant women enter the work area.

◆ Wear a dust mask specifically designed for protection

against lead paint dust and fumes and ensure that persons within or entering the work area are also protected.

◆ Do not eat, drink or smoke in the work area. Do not store

any food or drink in the work area.

◆ Wash yourself very carefully before eating, drinking or

smoking.

Environment

◆ Remove the paint in such a way that the amount of dust is

minimised.

◆ Seal the work area with plastic sheeting.

◆ Minimise the amount of dust outside the work area.

Cleaning

◆ Thoroughly vacuum and clean all surfaces in the work

area every day.

◆ Regularly change the dustbag and filters of the vacuum

cleaner.

◆ Thoroughly wash any foreign objects exposed to dust

before using them again.

Additional safety instructions for Australia and New Zealand

◆ This appliance is not intended for use by young or infirm

persons without supervision. Children must be supervised to ensure they do not play with the appliance.

◆ If the supply cord is damaged, it must be replaced by the

manufacturer or an authorised Black & Decker Service Centre in order to avoid a hazard.

Features

This tool includes some or all of the following features.

1. On/off switch

2. Gel comfort grip

3. Dust extraction connector

4. Base

5. Tip holder

6. Sanding base tip

7. Finger attachment

8. Profile attachment (KA165GTK only)

9. Screw

10. Sanding profiles (KA165GTK only)

In addition, this tool is supplied with some or all of the following accessories:

Accessory Recommended application and use

- Coarse grit sandpaper Fast paint, varnish and rust removal

- Medium grit sandpaper Paint, varnish and rust removal

- Fine grit sandpaper Surface blending and finishing

- Extra fine grit sandpaper Sanding between coats

- Detail sanding tips Corners and hard to reach places

- 1 OT polishing/stripping

wool Polishing metals,

stripping varnish and glass cleaning

- Grey foam pad Applying and removing polish

- Red non-woven pad Heavy scrubbing and rust removal

- Grey abrasive paper Polishing plastics

- Contour attachments Curves and profiles

Assembly

Warning! Before assembly, make sure that the tool is

switched off and unplugged.

Fitting sanding sheets (fig. A & B)

◆ Detach the two diamond-shaped tips (11) from the

sanding sheet (12).

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◆ Hold the tool with the sanding base facing upwards.

◆ Place the sanding sheet (12) onto the sanding base,

making sure that the holes in the sheet line up with the

holes in the base. The diamond-shaped tip (11) can be reversed and replaced when worn.

◆ When the front part of the tip is worn, detach it from the

sheet, reverse it and press it onto the sanding base again.

◆ When the whole tip is worn, remove it from the sanding

base and fit a new tip.

◆ The polishing foam and pads (13) can be fitted the same

way as the sanding sheets.

Tip of the sanding base (fig. C)

When the sanding base tip (6) or tip holder (5) is worn, it can be reversed or replaced. Spare parts are available from your Black & Decker dealer.

◆ Remove the screw (9).

◆ Reverse or replace the worn part.

◆ Fit and tighten the screw.

Finger attachment (fig. D)

The finger attachment is used for fine detail sanding.

◆ Remove the screw (9).

◆ Remove the diamond-shaped tip holder (5) from the

sanding base.

◆ Fit the finger attachment (7) onto the sanding base.

◆ Fit and tighten the screw.

◆ Fit the appropiate sanding sheet (14) onto the finger

attachment.

Profile attachment (fig. E)

The profile attachment is used for contour sanding.

◆ Remove the screw (9).

◆ Remove the diamond-shaped tip holder (5) from the

sanding base.

◆ Fit the profile attachment (8) onto the sanding base.

◆ Fit and tighten the screw.

Fitting and removing a sanding profile (fig. F1 & F2)

◆ Choose the sanding profile most suitable for your application.

◆ Place one end of the sanding profile (10) into the recess at

the front end of the profile holder (8).

◆ Push the other end of the sanding profile until it clicks

into place.

◆ To remove the sanding profile, push it forward and pull

the rear end out of the profile holder (fig. F2).

Fitting a sanding sheet onto a sanding profile (fig. G)

◆ Align the sanding sheet (15) with the sanding profile (10).

◆ Press the sanding sheet onto the sanding profile, making

sure that the sanding sheet follows the shape of the profile.

Connecting a vacuum cleaner (fig. H)

The tool has an adaptor to connect it to a vacuum cleaner when sanding wood. To connect the tool to a vacuum cleaner, proceed as follows:

◆ Fit the dust extraction connector (3) onto the adapter at

the back of the tool.

◆ Connect the hose of a suitable vacuum cleaner to the

connector.

Use

Warning! Let the tool work at its own pace. Do not overload.

Warning! Do not cover the ventilation slots when using the

tool. Hold the tool as shown in fig. I. Make sure that the sanding base is flat on the workpiece.

Switching on and off

◆ To switch the tool on, set the on/off switch (1) to position I.

◆ To switch the tool off, set the on/off switch to position O.

Accessories

The performance of your tool depends on the accessory used. Black & Decker and Piranha accessories are engineered to high quality standards and designed to enhance the performance of your tool. By using these accessories you will get the very best from your tool.

Maintenance

Your tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning.

◆ Clear the cooling vents and slots with a clean, dry paint

brush.

◆ Clean the housing with a clean, damp cloth. Do not use

solvents.

Mains plug replacement (U.K. & Ireland only)

If a new mains plug needs to be fitted:

◆ Safely dispose of the old plug.

◆ Connect the brown lead to the live terminal in the new

plug.

◆ Connect the blue lead to the neutral terminal.

Warning! No connection is to be made to the earth terminal. Follow the fitting instructions supplied with good quality plugs. Recommended fuse: 5 A.

Protecting the environment

Black & Decker provides a facility for recycling Black & Decker products once they have reached the end of their working life. This service is provided free of charge.

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To take advantage of this service please return your product to any authorised repair agent who will

collect them on our behalf. You can check the location of your nearest authorised repair agent by contacting your local Black & Decker office at the address indicated in this manual. Alternatively, a list of authorised Black & Decker repair agents and full details of our after-sales service and contacts are available on the Internet at: www.2helpU.com

Technical data

KA165GT/KA165GTK

Voltage V

230 Power input W 55 No-load speed min

-1

11,000

EC declaration of conformity

KA165GT/KA165GTK

Black & Decker declares that these products conform to:

98/37/EC, 89/336/EEC, EN 50144, EN 55014, EN 61000

LpA (sound pressure): 59 dB(A), LWA (acoustic power) 72 dB(A),

hand/arm weighted vibration < 2.5 m/s

Kevin Hewitt

Director of Consumer Engineering

Spennymoor, County Durham DL16 6JG,

United Kingdom

Guarantee

Black & Decker is confident of the quality of its products and offers an outstanding guarantee. This guarantee statement is in addition to and in no way prejudices your statutory rights. The guarantee is valid within the territories of the Member States of the European Union and the European Free Trade Area.

If a Black & Decker product becomes defective due to faulty materials, workmanship or lack of conformity, within 24 months from the date of purchase, Black & Decker guarantees to replace defective parts, repair products subjected to fair wear and tear or replace such products to ensure minimum inconvenience to the customer unless:

◆ The product has been used for trade, professional or hire

purposes;

◆ The product has been subjected to misuse or neglect;

◆ The product has sustained damage through foreign

objects, substances or accidents;

◆ Repairs have been attempted by persons other than

authorised repair agents or Black & Decker service staff.

To claim on the guarantee, you will need to submit proof of purchase to the seller or an authorised repair agent. You can check the location of your nearest authorised repair agent by contacting your local Black & Decker office at the address indicated in this manual. Alternatively, a list of authorised Black & Decker repair agents and full details of our after-sales service and contacts are available on the Internet at:

www.2helpU.com

Please visit our website www.blackanddecker.co.uk to register your new Black & Decker product and to be kept up to date on new products and special offers. Further information on the Black & Decker brand and our range of products is available at www.blackanddecker.co.uk

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