Black & Decker G950 User Manual

• Check for misalignment or binding of moving parts, breakage of parts, and any other

condition that may affect the tools operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.

• Use only accessories that are recommended by the manufacturer for your model.

Accessories that may be suitable for one tool, may become hazardous when used on another tool.

Service

• Tool service must be performed only by qualified repair personnel. Service or

maintenance performed by unqualified personnel could result in a risk of injury.

• When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow

Maintenance Instructions may create a risk of electric shock or injury.

SAVE THESE INSTRUCTIONS

Specific Safety Rules

• Always use proper guard with grinding wheel. Aguard protects operator from broken wheel fragments. Always position the guard so that as much of the exposed disc as possible is pointing away from you.

• Accessories must be rated for at least the speed recommended on the tool warning label. Wheels and other accessories running over rated speed can fly apart and cause

injury.

• Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will

make exposed metal parts of the tool "live" and shock the operator.

Additional Safety Rules

• ALWAYS WEAR EYE PROTECTION.

• WEAR EAR PROTECTION. NOISE LEVEL MAY BE AMPLIFIED WHEN GRINDING IN ENCLOSED SPACES.

• KEEP GUARDS IN PLACE.

• Use only accessories having a maximum operating speed at least as high as the speed

specified in the warning on the tool’s label.

• Before using, inspect recommended accessory for cracks or flaws. If such a crack or flaw is evident, discard the accessory. The accessory should also be inspected whenever you think the tool may have been dropped.

• When starting the tool (with a new or replacement wheel or brush installed) hold the tool in a well protected area and let it run for one minute. If the wheel or brush has an undetected crack or flaw, it should burst or separate in less than one minute. Never start the tool with a person in line with the accessory. This includes the operator.

• In operation, avoid bouncing the wheel or giving it rough treatment. If this occurs, stop the tool and inspect the wheel.

• ALWAYS USE GUARDS with grinding wheels and wire brushes. Always position the guard so that as much of the exposed wheel or wire brush as possible is pointing away from you.

• Clean your tool out periodically.

• Do not use Type 1 flat cut-off abrasive or diamond wheels without proper guard. (Guard

not included with unit.)

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other

construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber (CCA).

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals.

WARNING: Use of this tool can generate and/or disperse dust, which may cause

serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved

respiratory protection appropriate for the dust exposure. Direct particles away from face and body.

CAUTION: Wear appropriate hearing protection during use. Under some conditions

and duration of use, noise from this product may contribute to hearing loss.

• Do not operate this tool for long periods of time. Vibration caused by the operating action of this tool may cause permanent injury to fingers, hands, and arms. Use gloves to provide extra cushion, take frequent rest periods, and limit daily time of use.

The label on your tool may include the following symbols.

V ..........................volts A..........................amperes

Hz ........................hertz W ........................watts

min........................minutes ......................alternating current

......................direct current

o ........................no load speed

..........................

Class II Construction

........................

earthing terminal

........................safety alert symbol

SPM......................strokes per minute

.../min....................revolutions or

reciprocations per minute

General Safety Rules

WARNING! Read and understand all instructions. Failure to follow all instructions

listed below may result in electric shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS

Work Area

• Keep your work area clean and well lit. Cluttered benches and dark areas invite

accidents.

• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.

• Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control.

Electrical Safety

• Double insulated tools are equipped with a polarized plug (one blade is wider than the other.) This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double insulation

eliminates the need for the three wire grounded power cord and grounded power supply system.

• Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is grounded.

• Don’t expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

• Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an

outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock.

• When operating a power tool outside, use an outdoor extension cord marked "W-A" or "W." These cords are rated for outdoor use and reduce the risk of electric shock.

Personal Safety

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious

personal injury,

• Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair and clothing away from moving parts. Loose clothing, jewelry, or long hair can be caught in moving parts.

• Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents.

• Remove adjusting keys or wrenches before turning the tool on. Awrench or key that is left attached to a rotating part of the tool may result in personal injury.

• Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations.

• Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

Tool Use and Care

• Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to a loss

of control.

• Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.

• Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the switch is dangerous and must be repaired.

• Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the tool. Such preventative safety measures reduce the risk of starting the tool accidentally.

• Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.

• Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools, with sharp cutting edges are less likely to bind and are easier to control.

INFORMATION YOU SHOULD KNOW

• Wait until grinding wheel reaches full speed before applying work.

• Hold grinder at proper angle, as shown in Figure 11 and 12.

VEA EL ESPAÑOL EN LA CONTRAPORTADA.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO.

1. On/off switch Interrupteur Marche/Arrêt Conmutador de encendido y apagado

2. Lock-on button Bouton de verrouillage en position de marche Botón de bloqueo en encendido

3. Side handle Poignée latérale Mango lateral

4. Spindle lock Bouton de verrouillage de la broche Seguro del eje

5. Guard Dispositif de protection Protector

4444--

//// 2222”””” AAAANNNNGGGGLLLLEEEEGGGGRRRRIIIINNNNDDDDEEEERR

BEFORE RETURNING THIS PRODUCT

FOR ANY REASON PLEASE CALL

1-800-544-6986

IF YOU SHOULD HAVE A QUESTION OR

EXPERIENCE A PROBLEM WITH YOUR

BLACK & DECKER PRODUCT,

CALL 1-800-544-6986

BEFORE YOU CALL, HAVE THE FOLLOWING INFORMATION AVAILABLE, CATALOG No.,

TYPE No., AND DATE CODE (e.g. 0130M). IN MOST CASES, A BLACK & DECKER

REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU HAVE A

SUGGESTION OR COMMENT, GIVE US ACALL. YOUR FEEDBACK IS VITAL

TO BLACK & DECKER.

INSTRUCTION MANUAL

Catalog # G950

12 13

14 12 11

Extension Cord

When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The table below shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.

Motor

Your tool is powered by a Black & Decker specified motor. Be sure your power supply agrees with the nameplate marking. A marking of 120 volts, 50/60 Hz or 120 volts, AC only means that the tool is designed to operate on normal 120 volt house current. Voltage decrease of more that 10% will cause loss of power and overheating. All Black & Decker tools are factory tested. If this tool does not run, check the power supply.

ASSEMBLY

WARNING: To prevent accidental operation, turn off and unplug tool before

performing the following operations. Failure to do this could result in serious

personal injury.

Attaching the Wheel Guard - Fig. 2

WARNING: NEVER GRIND OR BRUSH WITHOUT GUARD IN PLACE.

• Place the tool on a table, with the spindle (9) facing up.

• Place the spring washer (8) over the spindle and locate it on the shoulder (10).

• Place the guard (4) onto the tool as shown.

• Place the flange (7) over the spindle with the protruding pips towards the guard. Make sure that the holes in the flange align with the screw holes.

• Secure the flange with the screws (6). Make sure that the screws are fully tight and that the guard can be rotated.

Removing the Wheel Guard (For Sanding Only) - Fig. 3

CAUTION: To prevent loss of control, do not set tool down until accessory has completely

stopped turning.

This tool is fitted with a guard. For sanding only, you can remove the guard as follows:

• Remove the outer flange, disc and inner flange if they have been attached.

• Use a screwdriver to remove the screws (6).

• Remove the flange (7), guard (4) and spring washer (8). Store these parts carefully.

Adjusting the Guard

The guard can be rotated 90°.

• Rotate the guard as required.

Fitting the Side Handle

• A three position auxiliary handle (4) is furnished with your grinder and can be screwed into either side of the grinder housing as well as into the top.

WARNING: This handle SHOULD BE USED AT ALL TIMES to maintain complete control

of the tool. Always make sure the handle is tight.

Fitting and Removing Depressed Center Wheels - Fig. 4 - 6

CAUTION: Never use any depressed-center wheels without the proper guard.

Fitting - Figure 4,5

• Fit the guard as described above.

• Place the inner flange (11) onto the spindle (7) as shown (fig. 4). Make sure that the flange is correctly located on the flat sides of the spindle.

• Place the disc (12) onto the spindle (7) as shown (fig. 4). If the disc has a raised center (13), make sure that the raised center faces the inner flange.

• Make sure that the disc locates correctly on the inner flange.

• Place the outer flange (14) onto the spindle. When fitting a grinding disc, the raised center on the outer flange must face towards the disc (A in fig. 5). When fitting a cutting disc, the raised center on the outer flange must face away from the disc (B in fig. 5).

• Keep the spindle lock (5) depressed and tighten the outer flange using the two-pin spanner (15) (fig. 6).

• When using a depressed-center wheel, hold the tool so that an angle of approximately 30° exists between the wheel and the work.

• When using ready-mount or hubbed wheels, flanges are not required.

WARNING: Check rated speed on depressed-center wheel. Never use a wheel with

rated speed lower than the speed on the nameplate of the tool.

EDGE GRINDING

Edge grinding may be done with Type 27 depressed center wheels specifically designed for this purpose. These wheels are available locally. They must not be subject to side pressure.

CAUTION: Wheels used for edge grinding may break if they bend or twist while being

used for cut-off work or deep grinding. To reduce the risk of serious injury, limit the use of these wheels to shallow cutting and notching (less than 1/2” in depth). The open side of the guard must be positioned away from the operator.

Removing - Figure 6

• Keep the spindle lock (5) depressed and loosen the outer flange (14) using the two-pin spanner (15) (fig. 6).

• Remove the outer flange (14) and the disc (12).

Fitting Wire Cup Brushes & Stringer Bead/Cable Twist Brushes

Wire brushes screw directly on the spindle of the machine without the use of flanges. When using wire brushes, thread firmly on spindle by hand.

Fitting Abrasive Discs

Use an abrasive disc with a backing pad for sanding with your angle grinder.

• Remove the guard.

Minimum Gage for Cord Sets

Volts Total Length of Cord in Feet

120V 0-25 26-50 51-100 101-150 240V 0-50 51-100 101-200 201-300

Ampere Rating

More Not more American Wire Gage Than Than 0-6 18 16 16 14 6 - 10 18 16 14 12 10 - 12 16 16 14 12 12 - 16 14 12 Not Recommended

• Place the flange, (backing pad and abrasive disc sold separately) and outer flange on the

spindle as shown in Figure 7. Figure 7A shows how to attach an abrasive disc with a rubber backing pad.

• Tighten the abrasive disc as shown in Figure 8 by depressing the spindle lock button and

turning the abrasive disc by hand.

OPERATION

WARNING: Let the tool work at its own pace. Do not overload.

Switching On and Off

• To switch the tool on, press the on/off switch (1).

• For continuous operation, press the lock-on button (2) and release the on/off switch.

• To switch the tool off, release the on/off switch. To switch the tool off in continuous operation, press the on/off switch once more and release it.

WARNING: Do not switch the tool off while under load.

Overload

Overloading will cause damage to the motor of your angle grinder. This can happen if your angle grinder is subjected to heavy use for prolonged periods of time. Do not in any circumstances, attempt to exert too much pressure on your angle grinder to speed up your work. The abrasive discs operate more efficiently when light pressure is exerted, thus avoiding a drop in the speed of your angle grinder.

SANDING

Precautions to Take When Sanding Paint

• Sanding of lead based paint is NOT RECOMMENDED due to the difficulty of controlling the contaminated dust. The greatest danger of lead poisoning is to children and pregnant women.

• Since it is difficult to identify whether or not a paint contains lead without a chemical analysis, we recommend the following precautions when sanding any paint:

Personal Safety

• No children or pregnant women should enter the work area where the paint sanding is being done until all cleanup is completed.

• A dustmask or respirator should be worn by all persons entering the work area. The filter should be replaced daily or whenever the wearer has difficulty breathing.

NOTE: Only those dustmasks suitable for working with lead paint dust and fumes should be used. Ordinary painting masks do not offer this protection. See your local hardware dealer for the NIOSH approved proper mask.

Environmental Safety

• Paint should be removed in such a manner as to minimize the amount of dust generated.

• Areas where paint removal is occurring should be sealed with plastic sheeting of 4 mils thickness.

• Sanding should be done in a manner to reduce tracking of paint dust outside the work area.

GENERAL INFORMATION

Helpful Hints

• Hold your angle grinder with one hand on the body and the other hand firmly around the side handle as shown in Figure 9.

• Always position the guard so that as much of the exposed disc as possible is pointing away from you.

• Be prepared for a stream of sparks when the disc touches the metal.

• Maintain an angle between the disc and work surface (Fig. 10) of approximately 30° when grinding and 10°-15° when sanding ( Fig. 11) for best tool control, material removal, and minimal loading.

CAUTION: Use extra care when grinding into a corner as a sudden, sharp movement of

the grinder may be experienced when the wheel contacts a secondary surface.

WARNING: Always wear eye protection while operating this power tool.

Maintenance Cleaning

Blowing dust and grit out of the motor housing using compressed air is a necessary maintenance procedure.

CAUTION: Dust and grit from metal grinding often accumulate on interior surfaces and

could create an electrical shock hazard if not cleaned out. Use only mild soap and a damp cloth to clean the tool. Never let any liquid get inside the

tool; never immerse any part of the tool into a liquid. IMPORTANT: To assure product SAFETY and RELIABILITY, repairs, maintenance and

adjustment should be performed by authorized service centers or other qualified service personnel, always using identical replacement parts.

Lubrication

Black & Decker tools are properly lubricated at the factory and are ready for use. Tools should be lubricated regularly every year depending on usage. (Tools used on heavy duty jobs and tools exposed to heat may require more frequent lubrication.) This lubrication should be attempted only by trained power tool repairperson's such as those at Black & Decker service centers or in other qualified service personnel.

Accessories

Recommended accessories for use with your tool are available from your local dealer or authorized service center. If you need assistance regarding accessories, please call:

1-800-54-HOW-TO (544-6986).

WARNING: The use of any accessory not recommended for use with this tool could be

hazardous.

Service Information

Black & Decker offers a full network of company-owned and authorized service locations throughout North America. All Black & Decker Service Centers are staffed with trained personnel to provide customers with efficient and reliable power tool service.

Whether you need technical advice, repair, or genuine factory replacement parts, contact the Black & Decker location nearest you. To find your local service location, refer to the yellow page directory under "Tools—Electric" or call: 1-800-54-HOW TO.

Full Two-Year Home Use Warranty

Black & Decker (U.S.) Inc. warrants this product for two years against any defects in material or workmanship. The defective product will be replaced or repaired at no charge in either of two ways.

The first, which will result in exchanges only, is to return the product to the retailer from whom it was purchased (provided that the store is a participating retailer). Returns should be made within the time period of the retailer’s policy for exchanges (usually 30 to 90 days after the sale). Proof of purchase may be required. Please check with the retailer for their specific return policy regarding returns that are beyond the time set for exchanges.

The second option is to take or send the product (prepaid) to a Black & Decker owned or authorized Service Center for repair or replacement at our option. Proof of purchase may be required. Black & Decker owned and authorized Service Centers are listed under "ToolsElectric" in the yellow pages of the phone directory.

This warranty does not apply to accessories. This warranty gives you specific legal rights and you may have other rights which vary from province to province. Should you have any questions, contact the manager of your nearest Black & Decker Service Center. This product is not intended for commercial use.

FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-800-544-6986 for a free replacement.

See ‘Tools-Electric’

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Imported by

Black & Decker (U.S.) Inc.,

701 E. Joppa Rd.

Towson, MD 21286 U.S.A.

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