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www.blackanddecker.co.uk
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UK
Ireland
Australia
New Zealand
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9
9
8
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A
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5
6
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4
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B
13
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5 10 11 13 5 10 11 13
C
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10
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16
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E
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Intended use
Your Black & Decker angle grinder has been designed for cutting
metal and masonry using the appropriate type of cutting or
grinding disc.This tool is intended for consumer use only.
Safety instructions
◆ Warning! When using mains-powered tools, basic safety
precautions, including the following, should always be
followed to reduce the risk of fire, electric shock, personal
injury and material damage.
◆ Read all of this manual carefully before operating the tool.
◆ Retain this manual for future reference.
◆ Remove the plug from the socket before carrying out any
adjustment, servicing or maintenance.
Keep work area clean
Cluttered areas and benches can cause accidents.
Consider work area environment
Do not expose the tool to rain. Do not use the tool in damp or
wet conditions. Keep the work area well lit. Do not use the
tool where there is a risk of causing fire or explosion, e.g. in
the presence of flammable liquids and gases.
Keep children away
Do not allow children, visitors or animals to come near the
work area or to touch the tool or mains cable.
Dress properly
Do not wear loose clothing or jewellery, as these can be
caught in moving parts. Preferably wear rubber gloves and
non-slip footwear when working outdoors. Wear protective
hair covering to keep long hair out of the way.
Personal protection
Always use safety glasses. Use a face or dust mask whenever
the operations may produce dust or flying particles.
Hearing protection should be worn.
Guard against electric shock
Prevent body contact with earthed or grounded surfaces
(e.g. pipes, radiators, cookers and refrigerators). Electric safety
can be further improved by using a high-sensitivity
(30 mA / 30 mS) residual current device (RCD).
Do not overreach
Keep proper footing and balance at all times.
Stay alert
Watch what you are doing. Use common sense.
Do not operate the tool when you are tired.
Secure workpiece
Use clamps or a vice to hold the workpiece. It is safer and it
frees both hands to operate the tool.
Connect dust extraction equipment
If devices are provided for the connection of dust extraction
and collection facilities, ensure that these are connected and
properly used.
Remove adjusting keys and wrenches
Always check that adjusting keys and wrenches are removed
from the tool before operating the tool.
Extension cables
Before use, inspect the extension cable and replace if damaged.
When using the tool outdoors, only use extension cables
intended for outdoor use. Up to 30 m of Black & Decker
extension cable can be used without loss of power.
Use appropriate tool
The intended use is described in this instruction manual.
Do not force small tools or attachments to do the job of a
heavy-duty tool. The tool will do the job better and safer at the
rate for which it was intended. Do not force the tool. Do not
use the tool for purposes not intended, for example, do not
use a circular saw to cut tree limbs or logs.
Warning! The use of any accessory or attachment or
performance of any operation with this tool other than those
recommended in this instruction manual may present a risk of
personal injury.
Check for damaged parts
Before use, carefully check the tool and mains cable for
damage. Check for misalignment and seizure of moving parts,
breakage of parts, damage to guards and switches and any
other conditions that may affect its operation. Ensure that the
tool will operate properly and perform its intended function.
Do not use the tool if any part is damaged or defective. Do not
use the tool if the switch does not turn it on and off. Have any
damaged or defective parts repaired or replaced by an
authorised repair agent. Never attempt any repairs yourself.
Unplug the tool
Unplug the tool when it is not in use, before changing any parts
of the tool, accessories or attachments and before servicing.
Avoid unintentional starting
Do not carry the tool with a finger on the on/off switch.
Be sure that the tool is switched off when plugging in.
Do not abuse cord
Never carry the tool by its cord or pull it to disconnect from the
socket. Keep the cord away from heat, oil and sharp edges.
Store idle tools
When not in use, tools should be stored in a dry, locked up or
high place, out of reach of children.
Maintain tools with care
Keep cutting tools sharp and clean for better and safer
performance. Follow the instructions for maintenance and
changing accessories. Keep handles and switches dry, clean
and free from oil and grease.
Repairs
This tool complies with relevant safety requirements.
Repairs should only be carried out by qualified persons using
original spare parts; otherwise this may result in considerable
danger to the user.
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Electrical safety
This tool is double insulated; therefore no earth wire
is required. Always check that the power supply
corresponds to the voltage on the rating plate.
Additional safety instructions for Australia and New
Zealand
◆ This appliance is not intended for use by young or infirm
persons without supervision. Children must be supervised
to ensure they do not play with the appliance.
◆ If the supply cord is damaged, it must be replaced by the
manufacturer or an authorised Black & Decker Service
Centre in order to avoid a hazard.
Additional safety instructions for angle grinders
Read the instruction manual before use.
Wear safety glasses or goggles when operating this
tool.
Wear ear protection when operating this tool.
◆ Always use eye and ear protection when operating this
tool.
◆ Personal protective equipment such as dust mask, gloves,
helmet and apron should be worn.
◆ Do not cut or grind light metal with a magnesium content
exceeding 80%, since this type of metal is flammable.
◆ Only use grinding and cutting discs and other accessories
recommended in this manual.
◆ Make sure that the maximum speed of the grinding or
cutting disc exceeds the no-load speed of the tool.
◆ Do not use grinding and cutting discs that do not conform
to the dimensions stated in the technical data. Do not use
separate reducing bushings or adapters or make
unauthorised modifications to adapt large hole abrasive
wheels.
◆ Do not cut workpieces requiring a maximum depth of cut
exceeding that of the cutting disc.
◆ Do not use cutting discs for side grinding.
◆ Inspect grinding and cutting discs before each use.
Do not use chipped, cracked or otherwise defective discs.
◆ Ensure that mounted wheels and points are fitted in
accordance with the manufacturer’s instructions.
◆ Ensure that the abrasive product is correctly mounted and
tightened before use and run the tool at no-load for 30 s
in a safe position, stop immediately if there is
considerable vibration or if other defects are detected.
If this condition occurs, check the machine to determine
the cause.
◆ Ensure that blotters are used when they are provided with
the bonded abrasive product and when they are required.
◆ When applying a threaded hole disc, ensure that the
thread is long enough to accept the spindle length.
◆ Never use the tool without the guard.
◆ Check that the workpiece is properly supported.
◆ Do not exert side pressure on the grinding or cutting disc.
◆ Ensure that sparks resulting from use do not create a hazard
e.g. do not hit persons, or ignite flammable substances.
◆ Beware that after switching off the tool the wheel
continues to rotate for a short period.
◆ Ensure that ventilation slots are kept clear when working
in dusty conditions. If it should become necessary to clear
dust, first disconnect the tool from the mains supply.
Avoid damaging internal parts, use a soft brush or dry
cloth, do not use metallic objects.
◆ Abrasive wheels shall be stored and handled with care in
accordance with manufacturer’s instructions and always
store grinding and cutting discs in a dry place.
Features
This tool includes some or all of the following features.
1. On/off switch
2. Side handle
3. Spindle lock
4. Guard
Assembly
Warning! Before assembly, make sure that the tool is
switched off and unplugged.
Fitting and removing the guard (fig. A & B)
Fitting
◆ Place the tool on a table, with the spindle (5) facing up.
◆ Place the spring washer (6) over the spindle and locate it
on the shoulder (7).
◆ Place the guard (4) onto the tool as shown.
◆ Place the flange (8) over the spindle with the protruding
pips towards the guard. Make sure that the holes in the
flange align with the screw holes.
◆ Secure the flange with the screws (9). Make sure that the
screws are fully tight and that the guard can be rotated.
Removing
◆ Use a screwdriver to remove the screws (9).
◆ Remove the flange (8), guard (4) and spring washer (7).
Store these parts carefully.
Warning! Never use the tool without the guard.
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Fitting the side handle
◆ Screw the side handle (2) into one of the mounting holes
in the tool.
Warning! Always use the side handle.
Removing
◆ Keep the spindle lock (3) depressed and loosen the outer
flange (13) using the two-pin spanner (14) (fig. E).
◆ Remove the outer flange (13), the sanding disc (16) and
the backing pad (15).
Fitting and removing grinding or cutting discs (fig. C - E)
Always use the correct type of disc for your application.
Always use discs with the correct diameter and bore size
(see technical data).
Fitting
◆ Fit the guard as described above.
◆ Place the inner flange (10) onto the spindle (5) as shown
(fig. C). Make sure that the flange is correctly located on
the flat sides of the spindle.
◆ Place the disc (11) onto the spindle (5) as shown (fig. C).
If the disc has a raised centre (12), make sure that the
raised centre faces the inner flange.
◆ Make sure that the disc locates correctly on the inner flange.
◆ Place the outer flange (13) onto the spindle. When fitting
a grinding disc, the raised centre on the outer flange must
face towards the disc (A in fig. D). When fitting a cutting
disc, the raised centre on the outer flange must face away
from the disc (B in fig. D).
◆ Keep the spindle lock (3) depressed and tighten the outer
flange using the two-pin spanner (14) (fig. E).
Removing
◆ Keep the spindle lock (3) depressed and loosen the outer
flange (13) using the two-pin spanner (14) (fig. E).
◆ Remove the outer flange (13) and the disc (11).
Fitting and removing sanding discs (fig. E & F)
For sanding, a backing pad is required. The backing pad is
available from your Black & Decker dealer as an accessory.
Use
Warning! Let the tool work at its own pace. Do not overload.
◆ Carefully guide the cable in order to avoid accidentally
cutting it.
◆ Be prepared for a stream of sparks when the grinding or
cutting disc touches the workpiece.
◆ Always position the tool in such a way that the guard
provides optimum protection from the grinding or cutting
disc.
Switching on and off
◆ To switch on, slide the on/off switch (1) forward. Note that
the tool will continue running when you release the switch.
◆ To switch off, press the rear part of the on/off switch.
Warning! Do not switch the tool off while under load.
Hints for optimum use
◆ Firmly hold the tool with one hand around the side handle
and the other hand around the main handle.
◆ When grinding, always maintain an angle of approx. 15°
between the disc and the workpiece surface.
Maintenance
Your tool has been designed to operate over a long period of
time with a minimum of maintenance. Continuous satisfactory
operation depends upon proper tool care and regular cleaning.
Warning! Before performing any maintenance, switch off and
unplug the tool.
Fitting
◆ Place the inner flange (10) onto the spindle (5) as shown
(fig. F). Make sure that the flange is correctly located on
the flat sides of the spindle.
◆ Place the backing pad (15) onto the spindle.
◆ Place the sanding disc (16) onto the backing pad.
◆ Place the outer flange (13) onto the spindle with the
raised centre facing away from the disc.
◆ Keep the spindle lock (3) depressed and tighten the outer
flange using the two-pin spanner (14) (fig. E). Make sure
that the outer flange is fitted correctly and that the disc is
clamped tightly.
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◆ Regularly clean the ventilation slots in your tool using
a soft brush or dry cloth.
◆ Regularly clean the motor housing using a damp cloth.
Do not use any abrasive or solvent-based cleaner.
Mains plug replacement (U.K. & Ireland only)
If a new mains plug needs to be fitted:
◆ Safely dispose of the old plug.
◆ Connect the brown lead to the live terminal in the new plug.
◆ Connect the blue lead to the neutral terminal.
Warning! No connection is to be made to the earth terminal.
Follow the fitting instructions supplied with good quality
plugs. Recommended fuse: 5 A.
Protecting the environment
Separate collection. This product must not be
disposed of with normal household waste.
Should you find one day that your Black & Decker product
needs replacement, or if it is of no further use to you, do not
dispose of it with household waste. Make this product
available for separate collection.
Separate collection of used products and packaging
allows materials to be recycled and used again.
Re-use of recycled materials helps prevent
environmental pollution and reduces the demand for
raw materials.
Local regulations may provide for separate collection of
electrical products from the household, at municipal waste
sites or by the retailer when you purchase a new product.
Black & Decker provides a facility for the collection and
recycling of Black & Decker products once they have reached
the end of their working life. To take advantage of this service
please return your product to any authorised repair agent who
will collect them on our behalf.
You can check the location of your nearest authorised repair
agent by contacting your local Black & Decker office at the
address indicated in this manual. Alternatively, a list of
authorised Black & Decker repair agents and full details of our
after-sales service and contacts are available on the Internet
at: www.2helpU.com
Technical data
AST6 CD105 CD110 CD115
Voltage VAC230 230 230 230
Power input W 701 701 701 710
No-load speed min-110,000 10,000 10,000 10,000
Disc diameter mm 115 115 100 115
Disc bore mm 22 22 16 22
Max disc thickness
grinding discs mm 6 6 6 6
cutting discs mm 3.5 3.5 3.5 3.5
Spindle size M14 M14 M10 M14
Weight kg 2.1 2.1 2.1 2.1
EC declaration of conformity
Black & Decker declares that these products conform to:
98/37/EC, 89/336/EEC, EN 50144, EN 55014, EN 61000
LpA (sound pressure) 89.9 dB(A), LWA (acoustic power)
102.9 dB(A), hand/arm weighted vibration < 2.5 m/s
AST6/CD105/CD110/CD115
2
Kevin Hewitt
Director of Consumer Engineering
Spennymoor, County Durham DL16 6JG,
United Kingdom
1-5-2005
Guarantee
Black & Decker is confident of the quality of its products and
offers an outstanding guarantee. This guarantee statement is
in addition to and in no way prejudices your statutory rights.
The guarantee is valid within the territories of the Member
States of the European Union and the European Free Trade
Area.
If a Black & Decker product becomes defective due to faulty
materials, workmanship or lack of conformity, within 24 months
from the date of purchase, Black & Decker guarantees to replace
defective parts, repair products subjected to fair wear and tear
or replace such products to ensure minimum inconvenience to
the customer unless:
◆ The product has been used for trade, professional or hire
purposes;
◆ The product has been subjected to misuse or neglect;
◆ The product has sustained damage through foreign
objects, substances or accidents;
◆ Repairs have been attempted by persons other than
authorised repair agents or Black & Decker service staff.
To claim on the guarantee, you will need to submit proof of
purchase to the seller or an authorised repair agent. You can
check the location of your nearest authorised repair agent by
contacting your local Black & Decker office at the address
indicated in this manual. Alternatively, a list of authorised
Black & Decker repair agents and full details of our after-sales
service and contacts are available on the Internet at:
www.2helpU.com
Please visit our website www.blackanddecker.co.uk to
register your new Black & Decker product and to be kept up to
date on new products and special offers. Further information
on the Black & Decker brand and our range of products is
available at www.blackanddecker.co.uk
7
Australia
Black & Decker (Australia) Pty. Ltd. Tel. 03-8720 5100
20 Fletcher Road, Mooroolbark, Fax 03-9727 5940
Victoria, 3138
New Zealand
Black & Decker Tel. 09 579 7600
81 Hugo Johnston Drive Fax 09 579 8200
Penrose, Auckland, New Zealand
United Kingdom
Black & Decker Tel. 01753 511234
210 Bath Road Fax 01753 551155
Slough, Berkshire SL1 3YD Helpline 01753 574277
581069-00
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07/05
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