Black & Decker DR203 Instruction Manual

• Check for misalignment or binding of moving parts, breakage of parts, and any

other condition that may affect the tools operation. If damaged, have the tool
serviced before using. Many accidents are caused by poorly maintained tools.

• Use only accessories that are recommended by the manufacturer for your model.

Accessories that may be suitable for one tool, may become hazardous when used on
another tool.

Service

• Tool service must be performed only by qualified repair personnel. Service or

maintenance performed by unqualified personnel could result in a risk of injury.

• When servicing a tool, use only identical replacement parts. Follow instructions in
the Maintenance section of this manual. Use of unauthorized parts or failure to follow
Maintenance Instructions may create a risk of electric shock or injury.

Specific Safety Rules

• Hold tool by insulated gripping surfaces when performing an operation where the
cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will

make exposed metal parts of the tool "live" and shock the operator.

WARNING:Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to cause cancer, birth defects
or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber (CCA).
Your risk from these exposures varies, depending on how often you do this type of work. To
reduce your exposure to these chemicals: work in a well ventilated area, and work with
approved safety equipment, such as those dust masks that are specially designed to filter out
microscopic particles.

• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling,

and other construction activities. Wear protective clothing and wash exposed areas
with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may

promote absorption of harmful chemicals.

WARNING: Use of this tool can generate and/or disburse dust, which may cause

serious and permanent respiratory or other injury.Always use NIOSH/OSHA approved

respiratory protection appropriate for the dust exposure. Direct particles away from face and
body.

CAUTION: Wear appropriate hearing protection during use. Under some conditions

and duration of use, noise from this product may contribute to hearing loss.

The label on your tool may include the following symbols.

V ..........................volts A..........................amperes

Hz ........................hertz W ........................watts

min ........................minutes ......................alternating current

......................direct current

n

o ........................no load speed

..........................

Class II Construction

........................

earthing terminal

........................safety alert symbol .../min ..................revolutions or

reciprocations
per minute

Safety Warnings and Instructions: Drills

• When drilling or driving into walls, floors or wherever live electrical wires may be

encountered, DO NOT TOUCH ANY METAL PARTS OF THE TOOL! Hold the tool only
by the plastic handle to prevent shock.

• Do not lock the tool ON when drilling by hand. Refer to Operating Instructions-Switch.

• Hold drill firmly to control the twisting action of the drill. If your drill is equipped with

a side handle, always use the side handle.

WARNING: Drill may stall (if overloaded or improperly used) causing a twist. Always

expect the stall. Grip the drill firmly to control the twisting action and prevent loss of control
which could cause personal injury. If a stall does occur, release the trigger immediately and
determine the reason for the stall before re-starting.

• Always unplug the drill when attaching or removing accessories. When attaching

accessories in the drill chuck, it is important to securely tighten the chuck using all three
holes to prevent slippage. When using a keyless chuck, hand tighten firmly.

Motor

Your Black & Decker tool is powered by a Black & Decker-built motor. Be sure your power
supply agrees with nameplate marking. 120 Volts AC only means your drill will operate on
standard 60 Hz household power. Do not operate AC tools on DC. A rating of 120 volts
AC/DC means that your tool will operate on standard 60 Hz AC or DC power. This
information is printed on the nameplate. Lower voltage will cause loss of power and can
result in over-heating. All Black & Decker tools are factory-tested; if this tool does not
operate, check the power supply.

Use of Extension Cords

Make sure the extension cord is in good condition before using. Always use the proper size
extension cords with the tool – that is, proper wire size for various lengths of cord and heavy
enough to carry the current the tool will draw. Use of an undersized cord will cause a drop in
line voltage resulting in loss of power and overheating. For proper size cords see chart
below.

General Safety Rules

WARNING: Read and understand all instructions. Failure to follow all instructions listed

below may result in electric shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS

Work Area

• Keep your work area clean and well lit. Cluttered benches and dark areas invite

accidents.

• Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or
fumes.

• Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to lose control.

Electrical Safety

• Double insulated tools are equipped with a polarized plug (one blade is wider than
the other.) This plug will fit in a polarized outlet only one way. If the plug does not fit
fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician
to install a polarized outlet. Do not change the plug in any way. Double insulation

eliminates the need for the three wire grounded power cord and grounded power supply
system.

• Avoid body contact with grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is grounded.

• Don’t expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.

• Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an

outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace
damaged cords immediately. Damaged cords increase the risk of electric shock.

• When operating a power tool outside, use an outdoor extension cord marked "W-A"
or "W." These cords are rated for outdoor use and reduce the risk of electric shock.

Personal Safety

• Stay alert, watch what you are doing and use common sense when operating a power
tool. Do not use tool while tired or under the influence of drugs, alcohol, or
medication. A moment of inattention while operating power tools may result in serious

personal injury.

• Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your
hair, clothing, and gloves away from moving parts. Loose clothing, jewelry, or long hair
can be caught in moving parts. Air vents cover moving parts and should be avoided.

• Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with
your finger on the switch or plugging in tools that have the switch on invites accidents.

• Remove adjusting keys or wrenches before turning the tool on. A wrench or key that is
left attached to a rotating part of the tool may result in personal injury.

• Do not overreach. Keep proper footing and balance at all times. Proper footing and
balance enables better control of the tool in unexpected situations.

• Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes,
hard hat, or hearing protection must be used for appropriate conditions.

Tool Use and Care

• Use clamps or other practical way to secure and support the workpiece to a stable
platform. Holding the work by hand or against your body is unstable and may lead to loss

of control.

• Do not force tool. Use the correct tool for your application. The correct tool will do the
job better and safer at the rate for which it is designed.

• Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled
with the switch is dangerous and must be repaired.

• Disconnect the plug from the power source before making any adjustments,
changing accessories, or storing the tool. Such preventative safety measures reduce
the risk of starting the tool accidentally.

• Store idle tools out of reach of children and other untrained persons. Tools are
dangerous in the hands of untrained users.

• Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained
tools, with sharp cutting edges are less likely to bind and are easier to control.

KEY INFORMATION YOU SHOULD KNOW:

• Reversing drills must be switched into forward or reverse in order to
operate. They will not run with the switch control lever in the center position.

• Securely tighten chuck jaws using all three holes except with keyless
chucks which should be securely hand tightened.

VEA EL ESPAÑOL EN LA CONTRAPORTADA.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y
PÓLIZA DE GARANTÍA. ADVERTENCIA: LÉASE ESTE
INSTRUCTIVO ANTES DE USAR EL PRODUCTO.

Catalog # DR203 Form No. 623748-02 OCT. 05
Copyright © 2005 Black & Decker

Printed in China

Minimum Gage for Cord Sets

Volts Total Length of Cord in Feet

120V 0-25 26-50 51-100 101-150
240V 0-50 51-100 101-200 201-300

Ampere Rating

More Not more American Wire Gage
Than Than
0-6 18 16 16 14
6 - 10 18 16 14 12
10 - 12 16 16 14 12
12 - 16 14 12 Not Recommended

INSTRUCTION MANUAL

Catalog Number DR203

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BEFORE RETURNING THIS PRODUCT

FOR ANY REASON PLEASE CALL

1-800-544-6986

IF YOU SHOULD EXPERIENCE APROBLEM

WITH YOUR BLACK & DECKER PRODUCT,

CALL 1-800-544-6986

BEFORE YOU CALL, HAVE THE FOLLOWING INFORMATION AVAILABLE, CATALOG No.,

TYPE No., AND DATE CODE. IN MOST CASES, A BLACK & DECKER REPRESENTATIVE CAN

RESOLVE THE PROBLEM OVER THE PHONE. IF YOU HAVE A SUGGESTION OR COMMENT,

GIVE US A CALL. YOUR FEEDBACK IS VITAL TO BLACK & DECKER.

1

4

2

Torque Control Collar
Collier régulateur de couple
Collar de control del par torsor

3

Switch Control Lever
Bouton de commande de
l'interrupteur
Palanca de control de inversión

Lock-on button
Bouton de verrouillage en position de marche
Botón de cierre para funcionamiento continuo

Trigger Switch
Interrupteur à gâchette
Interruptor de disparo

Accessory Bit Holder
Porte-mèche
Sujetador de acceso­rio de broca

Règles de sécurité - Généralités

AVERTISSEMENT : Lire, comprendre et suivre toutes les directives précisées

ci-dessous, y compris les consignes de sécurité, afin d’éviter les risques de choc
électrique, d’incendie ou de blessure grave.

CONSERVER CES DIRECTIVES

Aire de travail

• L’aire de travail doit être propre et bien éclairée. Les établis encombrés et les endroits

sombres peuvent entraîner des accidents.

• Ne pas faire fonctionner des outils électriques dans des atmosphères explosives,
comme en présence de liquides, de gaz et de poussières inflammables. Les outils

électriques produisent des étincelles qui peuvent enflammer la poussière ou les vapeurs.

• Tenir les enfants, les visiteurs ou toute autre personne à l’écart lorsqu’on utilise un
outil électrique; les distractions peuvent faire perdre la maîtrise de ce dernier.

Mesures de sécurité – Électricité

• Les outils à double isolation sont munis d’une fiche polarisée (c’est-à-dire que l’une
des lames est plus large que l’autre), laquelle ne peut être raccordée qu’à une prise
polarisée et ce, dans un seul sens; on doit l’inverser si on est incapable de
l’enfoncer complètement. Si la fiche ne s’adapte toujours pas, on doit faire appel à
un électricien qualifié pour qu’il installe la prise appropriée. On ne doit jamais
modifier la fiche. La double isolation élimine le besoin d’installer un cordon

d’alimentation trifilaire et un système d’alimentation électrique pourvus d’une mise à la terre.

• Éviter tout contact entre le corps et les éléments mis à la terre, comme les tuyaux,
les radiateurs, les cuisinières et les réfrigérateurs, afin de réduire les risques de choc

électrique.

• Ne pas utiliser l’outil électrique dans des endroits mouillés, ni l’exposer à la pluie;

l’infiltration d’eau à l’intérieur de l’outil augmente les risques de choc électrique.

• Ne pas utiliser le cordon de manière abusive; on ne doit pas transporter l’outil en le
tenant par le cordon, ou utiliser ce dernier pour le débrancher. On doit tenir le
cordon à l’écart des sources de chaleur, de l’huile, des bords tranchants ou des
pièces mobiles. Remplacer immédiatement les cordons endommagés, car ces

derniers augmentent les risques de choc électrique.

• Lorsqu’on utilise un outil électrique à l’extérieur, on ne doit utiliser que des
rallonges conçues pour cet usage, comme celles de type W-A ou W, afin de réduire

les risques de choc électrique.

Sécurité personnelle

• Rester vigilant en tout temps et faire preuve de jugement lorsqu’on utilise un outil
électrique; ne pas utiliser l’outil lorsqu’on est fatigué ou sous l’influence de
drogues, d’alcool ou de médicaments, car un moment d’inattention pourrait entraîner

des blessures graves.

• Porter des vêtements appropriés. Ne pas porter des vêtements amples ou des
bijoux. Couvrir ou attacher les cheveux longs. Garder les cheveux, les vêtements, les

bijoux et les gants éloignés des pièces mobiles, car ceux-ci peuvent s’y coincer. Se tenir
éloigné des évents puisque ces derniers pourraient camoufler des pièces mobiles.

• Éviter les démarrages accidentels; s’assurer que l’interrupteur est en position
d’arrêt avant de brancher l’outil. Ne pas transporter l’outil en laissant le doigt sur

l’interrupteur ni le brancher lorsque l’interrupteur est en position de marche, car cela
pourrait causer un accident.

• Retirer les clés de réglage avant de démarrer l’outil. Une clé laissée sur une pièce
rotative pourrait entraîner des blessures.

• Ne pas trop étendre les bras; les pieds doivent rester ancrés fermement au sol afin
de maintenir son équilibre en tout temps et de mieux maîtriser l’outil dans des situations

imprévues.

• Utiliser le matériel de sécurité approprié; toujours porter des lunettes de protection.

Porter un masque anti-poussières, des chaussures antidérapantes, un casque de sécurité
ou des protecteurs auditifs lorsque la situation le requiert.

Utilisation et entretien de l’outil

• Fixer et soutenir la pièce sur une plate-forme stable au moyen d’une bride de
serrage ou de tout autre dispositif semblable. La pièce est instable lorsqu’on la retient

manuellement ou qu’on l’appuie contre le corps, ce qui pourrait faire perdre la maîtrise de
l’outil.

• Ne pas forcer l’outil ni l’utiliser pour des travaux autres que ceux pour lesquels il a
été conçu. Pour obtenir de meilleurs résultats et prévenir les risques de blessure, laisser

l’outil couper à la vitesse pour laquelle il a été conçu.

• Ne pas utiliser l’outil lorsque l’interrupteur marche-arrêt ne fonctionne pas. Tout outil
qui ne peut être commandé au moyen de l’interrupteur est dangereux et doit être réparé.

• Débrancher l’outil de la source d’alimentation électrique avant d’effectuer un
réglage, de changer les accessoires ou de ranger l’outil; ces mesures de sécurité

préventives réduisent les risques de démarrage accidentel.

• Lorsqu’on n’utilise pas l’outil, le ranger hors de la portée des enfants ou des
personnes non qualifiées. Les outils sont dangereux entre les mains de personnes

inexpérimentées.

• Bien entretenir l’outil; s’assurer qu’il est toujours bien propre et aiguisé. Les outils
bien entretenus et dont les bords sont bien tranchants sont moins susceptibles de rester
coincés et sont plus faciles à maîtriser.

Operating Instructions

WARNING: To reduce the risk of serious personal injury, read, understand and follow all

important safety warnings and instructions prior to using tool.

WARNING: It is important to support the work properly and to hold the drill firmly to prevent

loss of control which could cause personal injury If you have any questions on how to properly
operate tool, call: 1-800-54-HOW-TO (544-6986).

WARNING: Do not attempt to tighten drill bits (or any other accessory) by gripping the front

part of the chuck and turning the tool on. Damage to the chuck and personal injury may occur
when changing accessories.

WARNING:Always unplug drill from power supply before any of the following operations.

Forward/Reverse - Figure 1

To select forward rotation push the switch control lever to the RIGHT(when viewed from the
chuck end). To select reverse push the lever to the LEFT (when viewed from the chuck end).
After all reversing operations, switch the tool to the forward running mode.
NOTE: WHEN THE SWITCH CONTROL LEVER IS IN THE CENTER POSITION THE DRILL
WILL NOT OPERATE. DO NOT FORCE TRIGGER. SELECT FORWARD OR REVERSE
BEFORE TURNING DRILL ON.

Switch / Locking Button - Figure 1

To turn the drill ON squeeze the trigger switch. The farther the trigger is depressed, the higher
the speed of the drill. To turn the tool OFF release the trigger switch. The drill can be locked
ON (maximum RPM only) for continuous use by squeezing the trigger while pushing in on the
locking button. Hold the locking button in while you release the trigger switch and then release
the locking button. The drill will continue to run. To turn the drill OFF from a locked ON
condition, squeeze and release the trigger.

WARNING: The drill should only be locked ON when it is held stationary in a drill press

stand or other means; NOT BY HAND! Never unplug the tool with the locking feature
engaged. To do so will cause the tool to start immediately the next time it is plugged in.

Torque Control - Figure 2

This tool is fitted with a collar to select the operating mode and to set the torque for tightening
screws. Large screws and hard workpiece materials require a higher torque setting than small
screws and soft workpiece materials.

• For drilling in wood, metal and plastics, set the collar to the drilling position symbol .

• For screwdriving, set the collar to the desired setting. If you do not yet know the
appropriate setting, proceed as follows:

• Set the collar to the lowest torque setting.

• Tighten the first screw.

• If the clutch ratchets before the desired result is achieved, increase the collar setting and
continue tightening the screw. Repeat until you reach the correct setting. Use this setting
for the remaining screws.

Keyless Chuck Operation - Figure 3

Single Sleeve Chuck with Automatic Spindle Lock -This tool is equipped with a feature
that automatically locks the spindle when the tool is not running. This feature is a normal
condition which allows for tightening or loosening of the chuck with one hand while holding
the drill with the other. TO CHANGE BITS, FIRST MOVE CLUTCH TO THE DRILLING
POSITION. Then loosen the chuck by rotating the sleeve counterclockwise as shown in Fig.

3. Insert the bit or other accessory fully into the chuck, and tighten securely by rotating the
sleeve in the clockwise direction as viewed from the chuck end.

Keyless Chuck Removal

UNPLUG DRILL. Tighten the chuck around the shorter end of a hex key (not supplied) of 1/4"
(6.4mm) or greater size. Using a soft hammer, strike key sharply in a counterclockwise
direction (when viewed from the front of the tool). This will loosen the chuck so that it can be
unscrewed by hand.

On Board Bit Storage - Figure 4

A bit storage slot is built-in to the area on the top of the drill.

Drilling

• ALWAYS MOVE CLUTCH TO “DRILL” MODE WHEN DRILLING.

• Always unplug the drill when attaching or removing accessories. When attaching
accessories in the drill chuck, it is important to securely tighten the chuck using all three
holes to prevent slippage. When using a keyless chuck, hand tighten firmly.

• Use sharp drill bits only.

• Support and secure work properly, as instructed in the Safety Instructions.

• Use appropriate and required safety equipment, as instructed in the safety instructions.

• Secure and maintain work area, as instructed in the safety instructions.

• Run the drill very slowly, using light pressure, until the hole is started enough to keep the drill
bit from slipping out of it.

• Apply pressure in a straight line with the bit. Use enough pressure to keep the bit biting but
not so much as to stall the motor or deflect the bit.

• Hold the drill firmly to control its twisting action..

• DO NOT CLICK THE TRIGGER OF ASTALLED DRILL OFF AND ON IN AN ATTEMPT TO
START IT. DAMAGE TO THE DRILL CAN RESULT.

• Minimize stalling on breakthrough by reducing pressure and slowly drilling through the last
part of the hole.

• Keep the motor running while pulling the bit out of a drilled hole. This will help reduce
jamming.

• Plug in drill. Make sure switch turns drill on and off.

Drilling In Wood

Holes in wood can be made with the same twist drill bits used for metal or with spade bits.
These bits should be sharp and should be pulled out frequently when drilling to clear chips
from the flutes.

Drilling In Metal

Use a cutting lubricant when drilling metals. The exceptions are cast iron and brass which
should be drilled dry. The cutting lubricants that work best are sulfurized cutting oil or lard oil.

Drilling in Masonry

Use carbide tipped masonry bits. Refer to Drilling section. Keep even force on the drill but not
so much that you crack the brittle material. A smooth, even flow of dust indicates the proper
drilling rate.

Maintenance

Use only mild soap and damp cloth to clean the tool. Never let any liquid get inside the tool;
never immerse any part of the tool into a liquid.
IMPORTANT: To assure product SAFETY and RELIABILITY, repairs, maintenance and
adjustment should be performed by authorized service centers or other qualified service
personnel, always using identical replacement parts.

Accessories

Recommended accessories for use with your tool are available from your local dealer or
authorized service center. If you need assistance regarding accessories, please call:

1-800-54-HOW-TO (544-6986).

WARNING: The use of any accessory not recommended for use with this tool could be

hazardous.

Service Information

Black & Decker offers a full network of company-owned and authorized service locations
throughout North America. All Black & Decker Service Centers are staffed with trained
personnel to provide customers with efficient and reliable power tool service.
Whether you need technical advice, repair, or genuine factory replacement parts, contact the
Black & Decker location nearest you. To find your local service location, refer to the yellow
pages directory under "Tools—Electric" or call: 1-800-54-HOW-TO (544-6986).

Full Two-Year Home Use Warranty

Black & Decker (U.S.) Inc. warrants this product for two years against any defects in material
or workmanship. The defective product will be replaced or repaired at no charge in either of
two ways.
The first, which will result in exchanges only, is to return the product to the retailer from whom
it was purchased (provided that the store is a participating retailer). Returns should be made
within the time period of the retailer’s policy for exchanges (usually 30 to 90 days after the
sale). Proof of purchase may be required. Please check with the retailer for their specific
return policy regarding returns that are beyond the time set for exchanges.
The second option is to take or send the product (prepaid) to a Black & Decker owned or
authorized Service Center for repair or replacement at our option. Proof of purchase may be
required. Black & Decker owned and authorized Service Centers are listed under "Tools­Electric" in the yellow pages of the phone directory.
This warranty does not apply to accessories. This warranty gives you specific legal rights and
you may have other rights which vary from state to state. Should you have any questions,
contact the manager of your nearest Black & Decker Service Center. This product is not
intended for commercial use.

See ‘Tools-Electric’

– Yellow Pages –

for Service & Sales

Black & Decker (U.S.) Inc.,

701 E. Joppa Rd.

Towson, MD 21286 U.S.A.

MAXIMUM RECOMMENDED CAPACITIES

Type Steel Soft Wood Hard Wood Masonry

3/8"Drill 3/8"(9.5mm) Twist Bit 1-1/4"(31.7mm) 1"(25.4mm) N/A

NO DE CAT. DR203

GUIDE D’UTILISATION

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IMPORTANTS RENSEIGNEMENTS :

• Les perceuses réversibles fonctionnent à la position de marche avant ou
de marche arrière seulement; elles ne fonctionnent pas lorsque le bouton
de commande de l’interrupteur est à la position centrale.

• Bien serrer les mâchoires du mandrin en insérant la clé dans chacun des
trois trous, sauf dans le cas des mandrins sans clé, qu’on doit serrer
fermement à la main.