Black & Decker CS500, 7358, 7360, 381341-01, 7359 User Manual

• STAY ALERT. Watch what you are doing. Use common sense. Do not operate tool when you are tired or

otherwise impaired.

• CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be

carefully checked to determine that it will operate properly and perform its intended function. Check for
alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions
that may affect its operation. A guard or other part that is damaged should be properly repaired or
replaced by an authorized service center. Do not use tool if switch does not turn it on and off.

• REPAIRS AND SERVICE. Repairs, maintenance and any adjustments not specified in this manual should be

performed by Black & Decker authorized service centers or other qualified service organizations, always
using identical replacement parts.

• USE OF ACCESSORIES AND ATTACHMENTS. The use of any accessory or attachment not recommended for

use with the tool could be hazardous. Note: Refer to the accessory section of this manual for further details.

SAFETY WARNINGS AND INSTRUCTIONS: DOUBLE INSULAT I O N

Double insulated tools are constructed throughout with two separate layers of electrical insulation or a
double thickness of insulation between you and the tool’s electrical system. Tools built with double insulation
are not intended to be grounded. As a result, your tool is equipped with a two prong plug which permits you
to use extension cords without concern for maintaining a ground connection.

Double insulation does not take the place of normal safety precautions when operating this tool. The
insulation system is for added protection against injury resulting from a possible electrical insulation failure
within the tool.

REPLACEMENT PARTS: When servicing use only identical replacement parts. Repair or replace damaged
cords.

SAFETY WARNINGS AND INSTRUCTIONS: POLARIZED PLUGS

Polarized plugs (one blade is wider than the other) are used on equipment to reduce the risk of electric shock.
When provided, this plug will fit into a polarized outlet only one way. If the plug does not fit fully into the
outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not
change the plug in any way.

SAFETY WARNINGS AND INSTRUCTIONS: CIRCULAR SAW S

•KEEP GUARDS IN PLACE AND IN WORKING ORDER.

Never wedge or tie lower guard open.
Check operation of lower guard before each use. Do not use if lower guard does not close briskly over saw
blade.

CAUTION: If saw is dropped, lower guard may be bent, restricting full return.

Snagging the lower guard on a surface below the material being cut can momentarily reduce operator
control. The saw can lift partially out of the cut increasing the chance of blade twist. Ensure there is sufficient
clearance under the workpiece.

•LOWER GUARD

When necessary to raise lower guard manually, use the retracting handle.

•KEEP THE BLADES CLEAN AND SHARP.

Sharp blades minimize stalling and kickback. The use of dull and/or dirty blades can increase the saw
loading causing the operator to push harder which promotes twisting.

DANGER: KEEP HANDS AWAY FROM CUTTING AREA.

Keep hands away from blades. Never place hands in front or behind the path of the blade while cutting. Do
not reach underneath work while blade is rotating. Do not attempt to remove cut material when blade is
moving.

CAUTION: Blades coast after turn off.

When cut is completed, allow blade to stop before removing saw. The telescoping lower guard will close as
the saw is lifted.

•SUPPORT LARGE PANELS

Large panels must be supported as shown (Fig. 1) in this manual to minimize the risk of blade pinching and
kickback.
When cutting operation requires the resting of the saw on the workpiece, the saw shall be rested on the
larger portion and the smaller piece cut off.

•USE RIP FENCE

Always use a rip fence or straight edge guide when ripping.

•USE ONLY CORRECT BLADES AND BLADE ASSEMBLY COMPONENTS IN MOUNTING

Do not use blades with incorrect size holes. Never use defective or incorrect blade washers or bolts. Follow
blade assembly procedures.

•ADJUSTMENTS

Before cutting be sure depth and bevel adjustments are tight.

•SUPPORT AND SECURE THE WORK PROPERLY

Insure that the material to be cut is clamped (Fig. 3) and solidly supported and balanced on a strong, stable
and level work set-up.
Support the work so that the wide portion of the saw shoe is on the portion of the material that doesn’t fall
after the cut is made.
Never hold cut off piece by hand (Fig. 4). Kickback from blade pinch can result. Keep both hands on saw at
all times.

•STAY ALERT AND EXERCISE CONTROL

Keep body positioned to one side of blade. Always maintain a firm grip and control of saw with both hands.
Do not change hand grip or body position while saw is running.
Take precaution to avoid injury from cut off pieces and other falling material during operation.

Guard Against Kickback

•WHAT IS KICKBACK?

Kickback is the sudden movement of the saw, during a cut, back toward the operator which may cause
serious personal injuries.

DANGER: RELEASE SWITCH IMMEDIATELY IF BLADE BINDS OR SAW STALLS.

•KICKBACK CAN BE CAUSED BY:

The saw blade becoming pinched, twisted or bound while cutting or the saw stalls.
When the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can dig
into the top surface of the wood causing the blade to climb out of the cut and move suddenly back toward the
operator.

•TO REDUCE THE RISK OF KICKBACK:

• Keep a firm grip on saw with both hands at all times.

• Stay alert – exercise control.

• Support long overhanging materials. As the material is cut and weakens, it will sag, causing a pinched
blade.

• Support large panels as shown (Fig. 1). Material supported only at the ends (Fig. 2) will lead to blade
pinching.

• Avoid sawing overhead. Material can sag and will pinch blade.

• Keep blades sharp and clean.

• Use fence or straight edge guide when ripping. Be careful as the cut off strip can sag or twist, closing the
cut and pinching the blade, leading to kickback.

• Don’t force tool. Wood variables such as knots, hardness, toughness, wetness, pressure treated and freshly
cut green lumber can heavily load the saw which can lead to stalling. Push the saw slower when this
occurs.

• Don’t remove saw from work during a cut while the blade is moving.

• Allow saw to reach full speed before blade contacts material to be cut. Starting the saw with the blade
against the work or pushed forward into cut can lead to stalling or sudden backward movement of saw.

• Never attempt to lift the saw when making a bevel cut. This will lead to blade binding and stalling.

• Always secure work to prevent workpiece movement during cut.

• Do not try to force saw back on line if your cut begins to go off line. This can cause kickback. Stop saw,
withdraw from cut and start a new cut on line.

• Set depth adjustment of saw such that one tooth of the blade projects below the workpiece as shown
(Fig. 7).

• Do not back up a rotating blade in the cut. Twisting the saw can cause the back edge of the blade to dig
into the material, climb out of the work and run back toward the operator.

• Avoid cutting nails. Inspect for and remove all nails from lumber before cutting.

OTHER IMPORTANT SAFETY WARNINGS AND INSTRUCTIONS

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction

activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some exam­ples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber. (CCA)

WARNING: IMPORTANT SAFETY WA R N I N G S

AND INSTRUCTIONS

WARNING: When using electric tools, basic safety precautions should always be followed to reduce risk

of fire, electric shock, and personal injury, including the following.

READ ALL INSTRUCTIONS

TO REDUCE RISK OF INJURY:

• Before any use, be sure everyone using this tool reads and understands all safety instructions and
other information contained in this manual.

• Save these instructions and review frequently prior to use and in instructing others.

GENERAL SAFETY WARNINGS AND INSTRUCTIONS FOR ALL TOOLS

• KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.

• CONSIDER WORK AREA ENVIRONMENT. Don’t expose power tools to rain. Don’t use power tools in damp
or wet locations. Keep work area well lit. Do not use in presence of flammable liquids or gases. Motors in
these tools normally spark, and the sparks may ignite the fumes.

• GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded surfaces. For example; pipes,
radiators, ranges, refrigerator enclosures. Use extreme caution when drilling, driving, or cutting into walls,
floors, ceilings or other areas or wherever live electrical wires may be contacted, do not touch any metal parts
of the tool. Hold the tools only by the plastic handle to prevent electric shock.

• KEEP CHILDREN AWAY. Do not let children and visitors contact tool or extension cord. All children and visitors
should be kept away from work area.

• STORE IDLE TOOLS. When not in use, tools should be stored in dry, and high or locked-up place–out of reach
of children.

• DON’T FORCE TOOL. It will do the job better and safer at the rate for which it was intended.

• USE RIGHT TOOL. Don’t force small tool or attachment to do the job of a heavy-duty tool. Don’t use tool for
purposes not intended.

• DRESS PROPERLY. Do not wear loose clothing or jewelry. They can be caught in moving parts. Rubber gloves
and non-skid footwear are recommended when working outdoors. Wear protective hair covering to contain
long hair.

• USE SAFETY GLASSES AND OTHER SAFETY EQUIPMENT. Use safety goggles or safety glasses with side
shields, complying with applicable safety standards and, when needed, a face shield. Also use face or dust
mask if cutting operation is dusty. This applies to all persons in the work area. Also use a hard hat, hearing
protection, gloves, safety shoes and dust collection systems when specified or required.

• DON’T ABUSE CORD. Never carry tool by cord or yank it to disconnect from receptacle. Keep cord from heat,
oil, and sharp edges.

• SECURE WORK. Use clamps or a vise to hold work. It’s safer than using your hand and it frees both hands to
operate tool.

• DON’T OVERREACH. Keep proper footing and balance at all times.

• MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow
instructions for lubricating and changing accessories. Inspect tool cords periodically and if damaged, have
repaired by authorized service facility. Inspect extension cords periodically and replace if damaged. Keep
handles dry, clean, and free from oil and grease.

• DISCONNECT TOOLS. Unplug the tool when not in use, when moving tool from place to place, before
servicing, and when changing accessories (such as blades, bits, cutters) or making adjustments.

• REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting
wrenches are removed from tool before turning it on.

• AVOID UNINTENTIONAL STARTING. Don’t carry tool with finger on switch. Be sure switch is off when
plugging in.

• EXTENSION CORDS. Make sure your extension cord is in good
condition. When using an extension cord, be sure to use one
heavy enough to carry the current your product will draw.
An undersized cord will cause a drop in line voltage resulting
in loss of power and overheating. The table shows the correct
size to use depending on cord length and nameplate ampere
rating. If in doubt, use the next heavier gage. The smaller the
gage number, the heavier the cord.

• OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only extension cords intended for use
outdoors and so marked.

KEY INFORMATION YOU SHOULD KNOW:

•A sharp blade will improve performance dramatically.

•A dull blade will cause slow, inefficient cutting.

•Always support work properly. (See illustrations on work support in this manual.)

VEA EL ESPAÑOL EN LA CONTRAPORTADA.

S A VE THIS MANUAL FOR FUTURE REFERENCE.

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y
PÓLIZA DE GARANTÍA. ADVERTENCIA: LÉASE ESTE
INSTRUCTIVO ANTES DE USAR EL PRODUCTO.

INSTRUCTION MANUAL

CS300, CS500, 7358, 7359, TS550, 7360

Cat. # CS300, CS500, 7358, 7359, TS550, 7360 F. # 381341-01 (AUG00-CD-1) Copyright © 2000 Black & Decker Printed in U.S.A

Minimum Gage for Cord Sets

Volts Total Length of Cord in Feet

120V 0-25 26-50 51-100 101-150
240V 0-50 51-100 101-200 201-300

Ampere Rating

More Not more AWG
Than Than
0 - 6 18 16 16 14
6 - 10 18 16 14 12
10 - 12 16 16 14 12
12 - 16 14 12 Not Recommended

Motor

Your Black & Decker tool is powered by a Black & Decker-built motor. Be sure your power supply agrees with
nameplate marking. 120 Volts AC only means your saw will operate on standard 60 Hz household power. Do
not operate AC tools on DC. A rating of 120 volts AC/DC means that your tool will operate on standard 60
Hz AC or DC power. This information is printed on the nameplate. Lower voltage will cause loss of power and
can result in over-heating. All Black & Decker tools are factory-tested; if this tool does not operate, check the
power supply.

A S S E M B LY/ADJUSTMENT SET- U P

WARNING: Always unplug saw from power supply before any of the following operations.

•ATTACHING AND REMOVING BLADES

Retract lower guard and assemble blade and clamp washers as shown (Fig. 9). Insure large surface of washer
is toward blade. Use scrap wood or spindle lock (Model Nos. CS300, CS500) to prevent spindle rotation.
Tighten blade securely as shown (Fig. 5A or Fig. 5B). Never engage spindle lock while blade is turning.

See ‘Tools-Electric’

– Yellow Pages –

for Service & Sales

Imported by

Black & Decker (U.S.) Inc.,

701 E. Joppa Rd.

Towson, MD 21286 U.S.A.

M

o d è l e s

CS300, CS500, 7358, 7359,TS550, 7360

RENSEIGNEMENTS IMPORTANTS

•Une lame affûtée améliore grandement le rendement.

•Une lame émoussée donne une coupe lente et inefficace.

•Toujours soutenir la pièce à couper. (Voir les figures appropriées dans le présent
guide.)

•CUTTING DEPTH ADJUSTMENT

Adjust (Fig. 6) using depth adjustment knob. See (Fig. 7) for proper setting. Tighten knob securely.

•BEVEL ANGLE ADJUSTMENT

Adjust (Fig. 8) using bevel adjustment knob. Tighten knob securely.

O P E R A TING INSTRUCTIONS

WARNING: To reduce the risk of serious personal injury, read, understand and follow all important safe-

ty warnings and instructions prior to using tool.

•GENERAL CUTS

• IMPORTANT: Read safety warnings and instructions. GUARD AGAINST KICKBACK.

• With tool unplugged, follow all assembly, adjustment and set up instructions. Make sure lower guard operates.
Select the proper blade for the material to be cut.

•USE OF EXTENSION CORDS.

User must make sure the extension cord is in good condition before using.
If intended to be used outdoors, the cord must be marked with the suffix W-A following the cord type
designation, for example – SJTW-A, which indicates it is acceptable for outdoor use.
Always use the proper size extension cords with the tool – that is, proper wire size for various lengths of cord

and heavy enough to carry the current the tool will draw. Use of an undersized cord will cause a drop in line
voltage resulting in loss of power and overheating. For proper size cords se e chart under “General Safety
Warnings and Instructions for All Tools.”

• Measure and mark work for cutting.

• Support and secure work properly (See Safety Warnings and Instructions).

• Use appropriate and required safety equipment (See Safety Instructions).

• Secure and maintain work area (See Safety Instructions).

• Plug in saw. Make sure switch turns saw on and off.

• When operating the saw, keep the cord away from the cutting area and position it so that it will not be
caught in the workpiece during the cutting operation.

WARNING: It is important to support the work properly and to hold the saw firmly to prevent loss of

control which could cause personal injury. Fig. 3 illustrates typical hand support of the saw.

• Place the front of the saw shoe flat on the material to be cut.

• Align the blade with the line of cut to be made making sure blade clears material.

• Pull trigger switch, allow blade to attain full speed. Never lock the trigger on by any means.

• Move the saw forward across the material, keeping the saw shoe flat until the cut is completed.

• Release trigger, allow blade to stop before removing saw.

• When cutting is complete, unplug and safely store the saw.

•POCKET CUTTING (SEE FIG. 10)

Pocket cutting is used to cut a hole in a piece of material without cutting from the side.

• Tilt saw forward and rest front of the shoe on material to be cut. Align so that cut will begin at the back of the
drawn rectangle.

• Using the retracting lever, retract blade guard to an upward position, with the blade just clearing the
material, start motor and gradually lower the saw into the material.

WARNING: As blade starts cutting the material, release the retracting lever immediately.

• Never tie the blade guard in a raised position.

• When the shoe rests flat on the material being cut, complete the cut in forward direction.

• Allow the blade to come to a complete stop before lifting saw from material.

• When starting each new cut, repeat the above steps.

•DUST COLLECTION OR EXTRACTION (MODEL NO. CS500)

For dust collection, rotate dust ejection nozzle to a horizontal position. Position dust bag so it will not interfere
with surrounding objects or workpiece during cutting. If this cannot be done, do not use the dustbag. Empty
bag frequently.
For dust extraction, rotate dust ejection nozzle to point away from the saw. Slip a standard vacuum cleaner
tube over the nozzle. Insure the vacuum cleaner can be placed such that it will not tip over or interfere with the
motion of the saw while cutting. If this cannot be done, do not use the vacuum cleaner. Turn on vacuum cleaner
before beginning to cut. Empty vacuum cleaner as required.

WARNING: Do not use abrasive or metal cutting blades when collecting or extracting saw

dust. Ignition of saw dust and fire could result.

M A I N T E N A N C E

Use only mild soap and damp cloth to clean the tool. Never let any liquid get inside the tool; never immerse
any part of the tool into a liquid.
IMPORTANT: To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment should be
performed by authorized service centers or other qualified service organizations, always using identical
replacement parts.

ACCESSORIES

Recommended accessories for use with your tool are available from your local dealer or authorized service
center. If you need assistance regarding accessories, please call: 1-800-54-HOW-TO(544-6986).

WARNING: The use of any accessory not recommended for use with this tool could be hazardous.

Always use 7-1/4" (180 mm) diameter blades. Exception: 7" (175 mm) abrasive blades can be used.
When cutting metal, be careful of hot sparks which are thrown by the blade.

WARNING: Never use abrasive type or metal cutting blades on 7358 saw.

SERVICE INFORMATION

Black & Decker offers a full network of company-owned and authorized service locations throughout North
America. All Black & Decker Service Centers are staffed with trained personnel to provide customers with
efficient and reliable power tool service.
Whether you need technical advice, repair, or genuine factory replacement parts, contact the Black & Decker
location nearest you. To find your local service location, refer to the yellow page directory under “Tools—
Electric” or call: 1-800-54-HOW TO(544-6986).

FULL TWO-YEAR HOME USE WARRANTY

Black & Decker (U.S.) Inc. warrants this product for two years against any defects in material or workmanship.
The defective product will be replaced or repaired at no charge in either of two ways.

The first, which will result in exchanges only, is to return the product to the retailer from whom it was purchased
(provided that the store is a participating retailer). Returns should be made within the time period of the
retailer’s policy for exchanges (usually 30 to 90 days after the sale). Proof of purchase may be required. Please
check with the retailer for their specific return policy regarding returns that are beyond the time set for
exchanges.
The second option is to take or send the product (prepaid) to a Black & Decker owned or authorized Service
Center for repair or replacement at our option. Proof of purchase may be required. Black & Decker owned and
authorized Service Centers are listed under “Tools-Electric” in the yellow pages of the phone directory.
This warranty does not apply to accessories. This warranty gives you specific legal rights and you may have
other rights which vary from state to state and province to province. Should you have any questions, contact
the manager of your nearest Black & Decker Service Center. This product is not intended for commercial use.

1

2

3

Correct
Correct

Correcto

Correct
Correct

Correcto

Wrong

Incorrect

Incorrecto

Material bends on blade causing heavy loads or kickback

Le matériau plie au contact de la lame causant de lourdes surcharges ou des rebonds.

El material oprime el disco ocasionando sobrecarga o contragolpe

Support work near cut

Soutenir la pièce près de la ligne de coupe.

Apoye la pieza cerca del corte

4

Wrong

Incorrect

Incorrecto

5a

Retracting lever

Ressort de rappel

Palanca del mecanismo retráctil

Scrap lumber

Bout de bois inutile

Madera de desperdicio

Lower guard

Protecteur inférieur

Guarda inferior

5b

Spindle lock

Dispositif de verrouillage

de l’arbre

Seguro de la flecha

Tighten

Serrer

Apriete

Loosen

Desserrer

Afloje

Upper guard cut away for clarity

Protecteur supérieur découpé pour plus de clarté

Corte en la guarda superior para mayor

visibilidad

6

Depth adjustment knob

Bouton de réglage de la profondeur

Perilla de ajuste de profundidad

7

Tip of tooth

Bout de la dent

Punta del diente

Surface of wood

Surface du bois

Superficie de madera

Proper depth: one tooth below surface of wood

Profondeur appropriée : une dent sous la surface du bois.

Profundidad correcta: un diente debajo de la superficie de madera

8

Bevel adjustment knob

Bouton de réglage pour coupes en biseau

Perilla de ajuste de bisel

9

Trigger switch

Interrupteur à détente

Gatillo interruptor

Blade
Lame
Disco

Outer clamp washer
Rondelle de fixation externe
Roldana de sujeción exterior

Saw spindle

Arbre de la scie

Flecha de la sierra

Blade clamping screw

Vis de fixation de la lame

Tornillo de sujeción del disco

Inner clamp washer
Rondelle de fixation interne
Roldana de sujeción interior

Direction of teeth

Sens des dents

Dirección de los dientes

10

For pocket cuts only
Pour coupes en retrait seulement
Solamente para cortes de bolsillo

Warning: When blade starts cutting, release retraction
lever immediately

Avertissement : Lorsque la lame commence à
découper, relâcher immédiatement le ressort de rappel.
Advertencia: Cuando el disco inicie el corte, suelte
inmediatamente la palanca del mecanismo retráctil

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your expo­sure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as
those dust masks that are specially designed to filter out microscopic particles.

S AVE THESE INSTRUCTIONS