Black & Decker 90516580, CDC1200, CDC1440, CDC1800, CDC9600 User Manual

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SAVE THIS MANUAL FOR FUTURE REFERENCE.

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZADE GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO.

INSTRUCTION MANUAL

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BEFORE RETURNING THIS PRODUCT

FOR ANY REASON PLEASE CALL

1-800-544-6986

BEFORE YOU CALL, HAVE THE CATALOG No. AND DATE CODE AVAILABLE. IN MOST CASES, A BLACK & DECKER REPRESENTATIVE CAN RESOLVE THE PROBLEM OVER THE PHONE. IF YOU HAVE A SUGGESTION OR COMMENT, GIVE US A CALL. YOUR FEEDBACK IS VITAL TO

BLACK & DECKER.

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Catalog Numbers CDC9600,CDC1200, CDC1440,CDC1800

90516580 CDC9600 CDC1200 etc 4/19/07 9:43 AM Page 1

General Safety Rules

WARNING! Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term “power tool” in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

SAVE THESE INSTRUCTIONS

1) Work area safety a) Keep work area clean and well lit.

Cluttered or dark areas invite accidents.

b) Do not operate power tools in explosive atmospheres, such as in the presence

of flammable liquids, gases or dust

. Power tools create sparks which may ignite

the dust or fumes.

c) Keep children and bystanders away while operating a power tool.

Distractions

can cause you to lose control

2) Electrical safety a) Power tool plugs must match the outlet. Never modify the plug in any way. Do

not use any adapter plugs with earthed (grounded) power tools.

Unmodified

plugs and matching outlets will reduce risk of electric shock

b) Avoid body contact with earthed or grounded surfaces such as pipes,

radiators, ranges and refrigerators.

There is an increased risk of electric shock if

your body is earthed or grounded.

c) Do not expose power tools to rain or wet conditions.

Water entering a power tool

will increase the risk of electric shock

d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging

the power tool. Keep cord away from heat, oil, sharp edges or moving parts.

Damaged or entangled cords increase the risk of electric shock.

e) When operating a power tool outdoors, use an extension cord suitable for

outdoor use.

Use of a cord suitable for outdoor use reduces the risk of electric

shock.

3) Personal safety a) Stay alert, watch what you are doing and use common sense when operating a

power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.

A moment of inattention while operating power tool

may result in serious personal injury.

b) Use safety equipment. Always wear eye protection.

Safety equipment such as

dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c) Avoid accidental starting. Ensure the switch is in the off-position before

plugging in.

Carrying power tools with your finger on the switch or plugging in power

tools that have the switch on invites accidents.

d) Remove any adjusting key or wrench before turning the power tool on.

A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

e) Do not overreach. Keep proper footing and balance at all times.

This enables

better control of the power tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing

and gloves away from moving parts.

Loose clothes, jewelry or long hair can be caught in moving parts. Air vents often cover moving parts and should also be avoided.

g) If devices are provided for the connection of dust extraction and collection

facilities, ensure these are connected and properly used.

Use of these devices

can reduce dust-related hazards.

4) Power tool use and care a) Do not force the power tool. Use the correct power tool for your application.

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The correct power tool will do the job better and safer at the rate for which it was designed.

b) Do not use the power tool if the switch does not turn it on and off.

Any power

tool that cannot be controlled with the switch is dangerous and must be repaired.

c) Disconnect the plug from the power source and/or the battery pack from the

power tool before making any adjustments, changing accessories, or storing power tools.

Such preventive safety measures reduce the risk of starting the power

tool accidentally.

d) Store idle power tools out of the reach of children and do not allow persons

unfamiliar with the power tool or these instructions to operate the power tool.

Power tools are dangerous in the hands of untrained users.

e) Maintain power tools. Check for misalignment or binding of moving parts,

breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use.

Many accidents

are caused by poorly maintained power tools.

f) Keep cutting tools sharp and clean.

Properly maintained cutting tools with sharp

cutting edges are less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits etc., in accordance with these

instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed.

Use of the power tool for operations different from those intended could result in a hazardous situation.

5) Battery tool use and care a) Ensure the switch is in the off position before inserting battery pack.

Inserting

the battery pack into power tools that have the switch on invites accidents.

b) Recharge only with the charger specified by the manufacturer.

A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.

c) Use power tools only with specifically designated battery packs. Use of any

other battery packs may create a risk of injury and fire.

d) When battery pack is not in use, keep it away from other metal objects like

paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another.

Shorting the battery terminals

together may cause burns or a fire.

e) Under abusive conditions, liquid may be ejected from the battery, avoid contact.

If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help.

Liquid ejected from the battery may cause irritation

or burns.

6) Service a) Have your power tool serviced by a qualified repair person using only identical

replacement parts.

This will ensure that the safety of the power tool is maintained.

SPECIFIC SAFETY RULES

• Wear ear protectors with impact drills. Exposure to noise can cause hearing loss.

• Hold tool by insulated gripping surfaces when performing an operation where the

cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will make exposed metal parts of the tool "live" and shock the operator.

• When working on a ladder or on scaffolding be sure to lay the tool down on its side

when not in use. Some tools with large battery packs will stand upright but may be easily knocked over.

• Use clamps or another practical way to secure and support the work piece to a

stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control.

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and

other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

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• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber (CCA). Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay

on the skin may promote absorption of harmful chemicals.

WARNING: Use of this tool can generate and/or disperse dust, which may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA

approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.

SAFETY GUIDELINES - DEFINITIONS

It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information.

DANGER: Indicates an imminently hazardous situation which, if not avoided, will

result in death or serious injury.

WARNING: Indicates a potentially hazardous situation which, if not avoided, could

result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may

result in minor or moderate injury.

CAUTION: Used without the safety alert symbol indicates a potentially hazardous

situation which, if not avoided, may result in property damage. The label on your tool may include the following symbols.

V ..........................volts A..........................amperes

Hz ........................hertz W ........................watts

min........................minutes ......................alternating

current

......................direct current

o ........................no load speed

..........................

Class II Construction

........................earthing terminal

........................safety alert symbol .../min ..................revolutions or

reciprocations per minute

FUNCTIONAL DESCRIPTION

1. Variable speed switch

2. Forward/reverse slider

3. Torque adjustment collar

4. Chuck

5. Battery

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BATTERY CAP INFORMATION FIGURE A

Battery pack storage and carrying caps (1) are provided for use whenever the battery pack is out of the tool or charger. Remove cap before placing battery pack in charger or tool.

WARNING: Do not store or carry battery pack so that metal objects can contact

exposed battery pack terminals. For example, do not place battery pack in aprons, pockets, tool boxes, product kit boxes, drawers, etc. with loose nails, screws, keys, etc. without battery cap. Transporting batteries can possibly cause fires if the battery pack terminals inadvertently come in contact with conductive materials such as keys, coins, hand tools and the like. The US Department of Transportation Hazardous Material Regulations (HMR) actually prohibit transporting batteries in commerce or on airplanes (i.e. packed in suitcases and carryon luggage) UNLESS they are properly protected from short circuits. So when transporting individual batteries, make sure that the battery pack

terminals are protected and well insulated from materials that could contact them and cause a short circuit.

SAFETY WARNINGS AND INSTRUCTIONS: CHARGING

1. This manual contains important safety and operating instructions.

2. Before using battery charger, read all instructions and cautionary markings on battery charger, battery pack, and product using battery pack.

3. CAUTION: To reduce the risk of injury, charge only Black & Decker Batteries. Other types of batteries may burst causing personal injury and damage.

4. Do not expose charger to rain or snow.

5. Use of an attachment not recommended or sold by Black & Decker may result in a risk of fire, electric shock, or injury to persons.

6. To reduce risk of damage to electric plug and cord, pull by plug rather than cord when disconnecting charger.

7. Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.

8. An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in a risk of fire, electric shock or electrocution.

a. Two-wire cords can be used with 2-wire or 3-wire extension cords. Only round

jacketed extension cords should be used, and we recommend that they be listed by Underwriters Laboratories (U.L.). If the extension is to be used outside, the cord must be suitable for outdoor use. Any cord marked for outdoor use can also be used for indoor work. The letters "W" or "WA" on the cord jacket indicate that the cord is suitable for outdoor use.

b. An extension cord must have adequate wire size (AWG or American Wire Gauge) for

safety, and to prevent loss of power and overheating. The smaller the gauge number of the wire, the greater the capacity of the cable; that is, 16 gauge has more capacity than 18 gauge. When using more than one extension to make up the total length, be sure each extension contains at least the minimum wire size.

9. Use only the supplied charger when charging your drill. The use of any other charger could damage the drill or create a hazardous condition.

10. Use only one charger when charging.

11. Do not attempt to open the charger. There are no customer serviceable parts inside. Return to any authorized Black & Decker service center.

12. DO NOT incinerate the battery pack even if they are severely damaged or completely worn out. The battery pack can explode in a fire.

13. A small leakage of liquid from the battery pack cells may occur under extreme usage, charging or temperature conditions. This does not indicate a failure. However, if the outer seal is broken and this leakage gets on your skin:

a. Wash quickly with soap and water. b. Neutralize with a mild acid such as lemon juice or vinegar. c. If the battery liquid gets in your eyes, flush them with clean water for a minimum of 10

minutes and seek immediate medical attention. MEDICAL NOTE: The liquid is a 25-35% solution of potassium hydroxide.

90516580 CDC9600 CDC1200 etc 4/19/07 9:43 AM Page 6

CHARGING THE BATTERY PACK (CDC1800) FIGURE B

THE BATTERY PACK IS NOT FULLY CHARGED AT THE FACTORY. BEFORE ATTEMPTING TO CHARGE THE BATTERY PACK, THOROUGHLY READ ALL OF THE SAFETY INSTRUCTIONS.

The charger is designed to use standard household 120 volt 60 Hz power.

1. Plug the charger (7) into any standard 120 Volt 60 Hz electrical outlet. NOTE: Do not

charge by means of an engine generator or DC power source. Use only 120V AC

2. Slide the charger onto the battery pack (5) as shown in figure B and let the battery

pack charge initially for 9 hours. After the initial charge, under normal usage, your battery pack should be fully charged in 3 to 9 hours.

3. Unplug charger, and remove the battery pack. Place the battery pack in the tool

and be certain that it is inserted fully into the tool cavity until it “clicks” into place.

NOTE: To remove the battery pack from the drill, press down on the release button (10) on the back of the battery pack (figure D) and slide out.

CHARGING THE BATTERY PACK (CDC9600, CDC1200, CDC1440) FIGURE C

THE BATTERY PACK IS NOT FULLY CHARGED AT THE FACTORY. BEFORE ATTEMPTING TO CHARGE THE BATTERY PACK, THOROUGHLY READ ALL OF THE SAFETY INSTRUCTIONS.

The charger is designed to use standard household 120 volt 60 Hz power.

1. Make sure the battery pack is fitted properly into the drill. Insert the charger plug (8)

into the connector (9) as shown in figure C.

2. Plug the charger into any standard 120 Volt 60 Hz electrical outlet and let the battery pack charge initially for 9 hours. After the initial charge, under normal usage, your battery pack should be fully charged in 3 to 9 hours. NOTE: Do not charge by

means of an engine generator or DC power source. Use only 120V AC

3. Disconnect the charger from the outlet, then disconnect the charger from the tool. NOTE: When installing battery pack, be certain that it is inserted fully into the tool

cavity until it “clicks” into place.

NOTE: Do not use the tool while it is connected to the charger. NOTE: To remove the battery pack from the drill, press down on the release button

(10) on the back of the battery pack (figure D) and slide out.

IMPORTANT CHARGING NOTES

1. After normal usage, your battery pack should be fully charged in 3 to 9 hours. If the battery pack is run-down completely, it may take up to 9 hours to become fully charged. Your battery pack was sent from the factory in an uncharged condition. Before attempting to use it, it must be charged for at least 9 hours.

2. DO NOT charge the battery pack in an air temperature below 40°F (4,5 °C) or above 105°F.(40,5 °C) This is important and will prevent serious damage to the battery pack. Longest life and best performance can be obtained if battery pack is charged when air temperature is about 75°F.(24°C).

3. While charging, the charger may hum and become warm to touch. This is a normal condition and does not indicate a problem.

4. If the battery pack does not charge properly—(1) Check current at receptacle by plugging in a lamp or other appliance. (2) Check to see if receptacle is connected to a light switch which turns power off when you turn out the lights. (3) Move charger and battery pack to a surrounding air temperature of 40°F (4,5 °C) to 105°F.(40,5 °C) (4) If the receptacle and temperature are OK, and you do not get proper charging, take or send the battery pack and charger to your local Black & Decker service center. See Tools Electric in yellow pages.

5. The battery pack should be recharged when it fails to produce sufficient power on jobs which were easily done previously. DO NOT CONTINUE using product with its battery pack in a depleted condition.

6. To prolong battery life, avoid leaving the battery pack on charge for extended periods of time (over 30 days without use). Although overcharging is not a safety concern, it can significantly reduce overall battery life.

7. The battery pack will reach optimum performance after being cycled 5 times during normal usage. There is no need to run the batteries down completely before recharging. Normal usage is the best method of discharging and recharging the batteries.

90516580 CDC9600 CDC1200 etc 4/19/07 9:43 AM Page 7

SAFETY WARNINGS AND INSTRUCTIONS: DRILLS

1. Hold drill firmly with one hand on the grip and the other hand on the bottom of the battery pack.

2. When attaching accessories in the drill chuck, hand tighten the keyless chuck firmly.

WARNING: Drill may stall (if overloaded or improperly used) causing a twist. Always

expect the stall. Grip the drill firmly with both hands to control the twisting action and prevent loss of control which could cause personal injury. If a stall does occur, release the trigger immediately and determine the reason for the stall before re-starting.

OPERATING INSTRUCTIONS

TRIGGER SWITCH & REVERSING BUTTON (FIGURE E)

• The drill is turned ON and OFF by pulling and releasing the trigger switch (1). The farther the trigger is depressed, the higher the speed of the drill.

• A forward/reverse control button (2) determines the direction of the tool and also serves as a lock off button.

• To select forward rotation, release the trigger switch and depress the forward/reverse control button to the left.

• To select reverse, depress the forward/reverse control button the opposite direction. NOTE: The center position of the control button locks the tool in the off position. When changing the position of the control button, be sure the trigger is released.

TORQUE CONTROL (FIGURE F)

This tool is fitted with a collar (3) to select the operating mode and to set the torque for tightening screws. Large screws and hard workpiece materials require a higher torque setting than small screws and soft workpiece materials.

• For drilling in wood, metal and plastics, set the collar to the drilling position symbol .

• For screwdriving, set the collar to the desired setting. If you do not yet know the appropriate setting, proceed as follows:

• Set the collar to the lowest torque setting.

• Tighten the first screw.

• If the clutch ratchets before the desired result is achieved, increase the collar setting and continue tightening the screw. Repeat until you reach the correct setting. Use this setting for the remaining screws.

KEYLESS CHUCK (FIGURE G)

To insert a drill bit or other accessory:

1. Grasp the rear half of the chuck (4) with one hand and use your other hand to rotate the front half in the counterclockwise direction, as viewed from the chuck end.

2. Insert the bit or other accessory fully into the chuck, and tighten securely by holding the rear half of the chuck and rotating the front portion in the clockwise direction as viewed from the chuck end.

WARNING: Do not attempt to tighten drill bits (or any other accessory) by gripping the

front part of the chuck and turning the tool on. Damage to the chuck and personal injury may occur when changing accessories.

SCREW DRIVING

For driving fasteners, the reversing button should be pushed to the left. Use reverse (button pushed to the right) for removing fasteners. When moving from forward to reverse, or vice versa, always release the trigger switch first.

ON BOARD BIT STORAGE

A bit storage slot is built-in to the area just above the battery pack.

DRILLING

• Use sharp drill bits only.

• Support and secure work properly, as instructed in the Safety Instructions.

• Use appropriate and required safety equipment, as instructed in the Safety Instructions.

• Secure and maintain work area, as instructed in the Safety Instructions.

• Run the drill very slowly, using light pressure, until the hole is started enough to keep the drill bit from slipping out of it.

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• Apply pressure in a straight line with the bit. Use enough pressure to keep the bit biting but not so much as to stall the motor or deflect the bit.

• Hold the drill firmly with two hands to control its twisting action.

• DO NOT CLICK THE TRIGGER OF A STALLED DRILL OFF AND ON IN AN ATTEMPT TO START IT. DAMAGE TO THE DRILL CAN RESULT.

• Minimize stalling on breakthrough by reducing pressure and slowly drilling through the last part of the hole.

• Keep the motor running while pulling the bit out of a drilled hole. This will help reduce jamming.

• Make sure switch turns drill on and off.

MAINTENANCE

Use only mild soap and damp cloth to clean the tool. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid. IMPORTANT: To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (other than those listed in this manual) should be performed by authorized service centers or other qualified service personnel, always using identical replacement parts.

TROUBLESHOOTING

Problem Possible Cause Possible Solution

• Unit will not start. • Battery pack not installed properly. • Check battery pack installation.

• Battery pack not charged. • Check battery pack charging requirements.

• Battery pack will not charge. • Battery pack not inserted into charger. • Insert battery pack into charger until red LED appears.

• Charger not plugged in. • Plug charger into a working outlet. Refer to “Important Charging Notes” for more details.

• Check current at receptacle by plugging in a

lamp or other appliance.

• Check to see if receptacle is connected to a light switch which turns power off when you turn out the lights.

• Surrounding air temperature • Move charger and battery

too hot or too cold. pack to a surrounding air

temperature of above 40 degrees F (4,5°C) or below 105 degrees F (+40,5°C).

For assistance with your product, visit our website www.blackanddecker.com for the location of the service center nearest you or call the BLACK & DECKER help line at 1-800-544-6986.

Accessories

Recommended accessories for use with your tool are available from your local dealer or authorized service center. If you need assistance regarding accessories, please call:

1-800-544-6986.

WARNING: The use of any accessory not recommended for use with this tool could

be hazardous.

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The RBRC™ Seal

The RBRC™ (Rechargeable Battery Recycling Corporation) Seal on the nickel-cadmium battery (or battery pack) indicates that the costs to recycle the battery (or battery pack) at the end of its useful life have already been paid by Black & Decker. In some areas, it is illegal to place spent nickelcadmium batteries in the trash or municipal solid waste stream and the RBRC program provides an environmentally conscious alternative.

RBRC in cooperation with Black & Decker and other battery users, has established programs in the United States and Canada to facilitate the collection of spent nickelcadmium batteries. Help protect our environment and conserve natural resources by returning the spent nickel-cadmium battery to an authorized Black & Decker service center or to your local retailer for recycling. You may also contact your local recycling center for information on where to drop off the spent battery, or call 1-800-8-BATTERY.

SERVICE INFORMATION

All Black & Decker Service Centers are staffed with trained personnel to provide customers with efficient and reliable power tool service. Whether you need technical advice, repair, or genuine factory replacement parts, contact the Black & Decker location nearest you. To find your local service location, refer to the yellow page directory under "Tools—Electric" or call: 1-800-544-6986 or visit www.blackanddecker.com

FULL TWO-YEAR HOME USE WARRANTY

Black & Decker (U.S.) Inc. warrants this product for two years against any defects in material or workmanship. The defective product will be replaced or repaired at no charge in either of two ways.

The first, which will result in exchanges only, is to return the product to the retailer from whom it was purchased (provided that the store is a participating retailer). Returns should be made within the time period of the retailer’s policy for exchanges (usually 30 to 90 days after the sale). Proof of purchase may be required. Please check with the retailer for their specific return policy regarding returns that are beyond the time set for exchanges.

The second option is to take or send the product (prepaid) to a Black & Decker owned or authorized Service Center for repair or replacement at our option. Proof of purchase may be required. Black & Decker owned and authorized Service Centers are listed under "Tools-Electric" in the yellow pages of the phone directory and on our website www.blackanddecker.com.

This warranty does not apply to accessories. This warranty gives you specific legal rights and you may have other rights which vary from state to state or province to province. Should you have any questions, contact the manager of your nearest Black & Decker Service Center. This product is not intended for commercial use.

FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-800-544-6986 for a free replacement.

See ‘Tools-Electric’

– Yellow Pages –

for Service & Sales

Imported by

Black & Decker (U.S.) Inc.,

701 E. Joppa Rd.

Towson, MD 21286 U.S.A.

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N° de catalogue

CDC9600, CDC1200,

CDC1440, CDC1800

MODE D’EMPLOI

AVANT DE RETOURNER CE PRODUIT POUR

QUELQUE RAISON QUE CE SOIT, COMPOSER LE

1-800-544-6986

AVANT D’APPELER, AYEZ EN MAIN LE N° DE CATALOGUE ET LE CODE DE DATE. DANS LA PLUPART

DES CAS, UN REPRÉSENTANT DE BLACK & DECKER PEUT RÉSOUDRE LE PROBLÈME PAR

TÉLÉPHONE. SI VOUS AVEZ UNE SUGGESTION OU UN COMMENTAIRE, APPELEZ-NOUS. VOS

IMPRESSIONS SONT CRUCIALES POUR BLACK & DECKER.

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CONSERVER CE MANUEL POUR UN USAGE ULTÉRIEUR.

90516580 CDC9600 CDC1200 etc 4/19/07 9:43 AM Page 11

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