Black & Decker CD1200, CD1800, CD1440, 605654-00, CD9600 User Manual

GENERAL SAFETY RULES - FOR ALL BATTERY OPERATED TOOLS

WARNING! READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all

instructions listed below, may result in electric shock, fire and/or serious personal injury

SAVE THESE INSTRUCTIONS

WORK AREA

• Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.

• Do not operate power tools in explosive atmospheres, such as in the presence of

flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or

fumes.

• Keep bystanders, children, and visitors away while operating a power tool.

Distractions can cause you to lose control.

ELECTRICAL SAFETY

• Do not abuse the cord. Never use the cord to carry the tool. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately.

Damaged cords may create a fire.

• A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery. Acharger that may be suitable

for one type of battery may create a risk of fire when used with another battery.

• Use battery operated tool only with specifically designated battery pack. Use of any other batteries may create a risk of fire.

PERSONAL SAFETY

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious

personal injury,

• Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing , and gloves away from moving parts. Loose clothes, jewelry, or long hair

can be caught in moving parts.

• Avoid accidental starting. Be sure switch is in the locked or off position before inserting battery pack. Carrying tools with your finger on the switch or inserting the battery

pack into a tool with the switch on invites accidents.

• Remove adjusting keys or wrenches before turning the tool on.A wrench or a key that is left attached to a rotating part of the tool may result in personal injury.

• Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enable better control of the tool in unexpected situations.

• Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

TOOL USE AND CARE

• Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of

control.

• Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.

• Do not use tool if switch does not turn it on or off.A tool that cannot be controlled with the switch is dangerous and must be repaired.

• Disconnect battery pack from tool or place the switch in the locked or off position before making any adjustments, changing accessories, or storing the tool. Such

preventative safety measures reduce the risk of starting the tool accidentally.

• Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.

• When battery pack is not in use, keep it away from other metal objects like: paper clips, coins, keys, nails, screws or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may

cause sparks, burns, or a fire.

• Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools, with sharp cutting edge are less likely to bind and are easier to control.

• Check for misalignment or binding of moving parts, breakage of parts, and any other

condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.

• Use only accessories that are recommended by the manufacturer for your model.

Accessories that may be suitable for one tool may create a risk of injury when used on another tool.

SERVICE

• Tool service must be performed only by qualified repair personnel. Service or

maintenance performed by unqualified personnel may result in a risk of injury.

• When servicing a tool, use only identical replacement parts. Follow instructions in the

Maintenance section of this manual. Use of unauthorized parts or failure to follow

Maintenance Instructions may create a risk of shock or injury.

SPECIFIC SAFETY RULES

• Hold tool by insulated gripping surfaces when performing an operation where the

cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will also

make exposed metal parts of the tool "live" and shock the operator.

The label on your tool may include the following symbols.

V ..........................volts A..........................amperes

Hz ........................hertz W ........................watts

min........................minutes ......................alternating current

......................direct current

o........................no load speed

..........................

Class II Construction

........................earthing terminal

........................safety alert symbol .../min ..................revolutions or

reciprocations per minute

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber. (CCA) Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Safety Warnings and Instructions: Charging the Drill

1. This manual contains important safety and operating instructions.

2. Before using battery charger, read all instructions and cautionary markings on (1) battery

charger, (2) battery, and (3) product using battery.

3. CAUTION: To reduce the risk of injury, charge only Black & Decker Power Packs.

Other types of batteries may burst causing personal injury and damage.

4. Do not expose charger to rain or snow.

5. Use of an attachment not recommended or sold by Black & Decker may result in a risk of

fire, electric shock, or injury to persons.

6. To reduce risk of damage to electric plug and cord, pull by plug rather than cord when dis-

connecting charger.

7. Make sure cord is located so that it will not be stepped on, tripped over, or otherwise sub-

jected to damage or stress.

8. An extension cord should not be used unless absolutely necessary. Use of improper

extension cord could result in a risk of fire, electric shock or electrocution.

a. Two-wire cords can be used with 2-wire or 3-wire extension cords. Only round jacketed

extension cords should be used, and we recommend that they be listed by Underwriters Laboratories (U.L.). If the extension is to be used outside, the cord must be suitable for outdoor use. Any cord marked for outdoor use can also be used for indoor work. The letters "W" or "WA" on the cord jacket indicate that the cord is suitable for outdoor use.

b. An extension cord must have adequate wire size (AWG or American Wire Gauge) for

safety, and to prevent loss of power and overheating. The smaller the gauge number of the wire, the greater the capacity of the cable; that is, 16 gauge has more capacity than 18 gauge. When using more than one extension to make up the total length, be sure each extension contains at least the minimum wire size.

CHART FOR MINIMUM WIRE SIZE (AWG)OF EXTENSION CORDS

NAMEPLATE RATING AMPS – 0 – 10.0

Total Extension Cord Length (ft) 25 50 75 100 125 150 Wire Gauge 18 18 16 16 14 14

9. Use only the supplied charger when charging your drill. The use of any other charger

could damage the drill or create a hazardous condition.

10.Use only one charger when charging.

11. Do not attempt to open the charger or the drill. There are no customer serviceable parts

inside. Return to any authorized Black & Decker service center.

12.DO NOT incinerate the drill or battery packs even if they are severely damaged or com-

pletely worn out. The batteries can explode in a fire.

13.Do not incinerate the batteries. They can explode in a fire. A small leakage of liquid from

the battery cells may occur under extreme usage, charging or temperature conditions. This does not indicate a failure. However, if the outer seal is broken and this leakage gets

on your skin: a. Wash quickly with soap and water. b. Neutralize with a mild acid such as lemon juice or vinegar. c. If the battery liquid gets in your eyes, flush them with clean water for a minimum of 10

minutes and seek immediate medical attention. MEDICAL NOTE: The liquid is a 25-35%

solution of potassium hydroxide.

Charging the Power Pack

THE BATTERIES IN YOUR POWER PACK ARE NOT FULLY CHARGED AT THE FACTORY. BEFORE ATTEMPTING TO CHARGE THEM, THOROUGHLY READ ALL OF THE SAFETY INSTRUCTIONS.

The drills covered in this instruction manual use the same charger. The 16 hour charger is designed to use standard household 120 volt 60 Hz power.

VEA EL ESPAÑOL EN LA CONTRAPORTADA.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE USAR ELPRODUCTO.

9999....6666VVVV,,,, 11112222VVVV,,,, 11114444....4444VVVV,,,, &&&& 11118888VVVV

3333////8888"""" CCCCOOOORRRRDDDDLLLLEEEESSSSSSSS DDDDRRRRIIIILLLLLLLLSS

KEY INFORMATION YOU SHOULD KNOW:

• Battery pack must be charged for three hours before initial use.

• Charger may hum; batteries or charger may become warm during charging.

Depress for reverse (this side)

Enfoncer pour la marche arrière (du côté gauche)

Oprima para reversa (desde el lado izquierdo)

Torque Adjust Collar

collier de réglage du couple

collarÍn de ajuste de par (torque)

Depress for forward (other side)

Enfoncer pour la marche avant (du côté droit)

Oprima para marcha hacia adelante (desde el lado derecho)

Center “OFF” position

Position «ARRÊT» centrale

Posición central “APAGADO”

INSTRUCTION MANUAL

Catalog Nos. CD9600, CD1200, CD1440, CD1800

BEFORE RETURNING THIS PRODUCT

FOR ANY REASON PLEASE CALL

1-800-54-HOW-TO (544-6986)

IF YOU SHOULD EXPERIENCE APROBLEM

WITH YOUR BLACK &DECKER PRODUCT ,

CALL 1-800-54-HOW-TO (544-6986)

BEFORE YOU CALL, HA VE THE FOLLOWING INFORMA TION A V AILABLE, CA T ALOG No., TYPE No.,

AND DATE CODE (e.g. 0130M). IN MOSTCASES, ABLACK & DECKER REPRESENTA TIVE CAN

RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU HA VE ASUGGESTION OR COMMENT , GIVE

US ACALL. YOUR FEEDBACK IS VIT ALTO BLACK & DECKER.

Depress for reverse (other side)

Enfoncer pour la marche arrière (edu côté droit)

Oprima para reversa (desde el lado derecho)

Torque Adjust Collar

collier de réglage du couple

collarÍn de ajuste de par (torque)

Depress for forward (this side)

Enfoncer pour la marche avant (du côté gauch)

Oprima para marcha hacia adelante (desde el lado izquierdo)

Center “OFF” position

Position «ARRÊT» centrale

Posición central “APAGADO”

FIGURE1A- CD9600 ONLY

FIGURE1- CD1200, CD1440 & CD1800

1. Put the switch control lever in the center OFF position (Fig. 1) and remove power pack from the tool.

2. Plug the charger into any standard 120 Volts 60 Hz electrical outlet.

3. Insert the power pack into the charger and let it charge for 16 hours.

4. Remove pack from the charger and replace in tool.

Important Charging Notes

1. After normal usage, your drill should be fully charged in 16 hours or less. Your drill was sent from the factory in an uncharged condition. Before attempting to use it, it must be charged for at least 16 hours.

2. DO NOT charge the power pack in an air temperature below 40°F or above 105°F. This is important and will prevent serious damage to the power pack. Longest life and best performance can be obtained if the power pack is charged when the air temperature is about 75°F.

3. While charging, the charger may hum and become warm to touch. This is a normal condition and does not indicate a problem.

4. If the power pack does not charge properly—(1) Check current at receptacle by plugging in a lamp or other appliance. (2) Check to see if receptacle is connected to a light switch which turns power off when you turn out the lights. (3) Move charger and power pack to a surrounding air temperature of 40°F to 105°F. (4) If the receptacle and temperature are OK, and you do not get proper charging, take or send the power pack and charger to your local Black & Decker service center. See "Tools Electric" in yellow pages.

5. The power pack should be recharged when it fails to produce sufficient power on jobs which were easily done previously. DO NOT CONTINUE using drill with its power pack in a depleted condition.

6. To prolong power pack life, avoid leaving the power pack on charge for more than 8 hours. Although overcharging is not a safety concern, it can significantly reduce overall power pack life.

7. When the battery is inserted into the charger, the red “Charging Indicator” light will come on indicating that there is contact between the battery and charger. The light will stay on as long as the battery is in the charger and the charger is plugged into a working outlet. It WILL NOT flash, go out or change to a different color when the charging cycle is complete.

Safety Warnings and Instructions: Drills

1. Do not lock the tool ON when drilling by hand. Refer to Operating Instructions-Switch.

2. Hold drill firmly to control the twisting action of the drill. See figure 2.

3. When attaching accessories in the drill chuck, hand tighten the keyless chuck firmly

WARNING: Drill may stall (if overloaded or improperly used) causing a twist. Always expect the stall.Grip the drill firmly to control the twisting action (see Fig.2) and prevent loss of control which could cause personal injury. If a stall does occur, release the trigger immediately and determine the reason for the stall before re-starting.

Operating Instructions Switch and Control Button

A forward/reverse control button determines the direction of the tool and also serves as a lock off button (Fig. 1 or 1A). To select forward rotation, release the trigger switch and depress the forward/reverse control button as shown in Figure 1 or 1A. To select reverse, depress the forward/reverse control button the opposite direction. The center position of the control button locks the tool in the off position. When changing the position of the control button, be sure the trigger is released. NOTE: The first time tool is run after changing direction of rotation, you may hear a click on start up. This is normal and does not indicate a problem.

Torque Control (Catalog Number CD9600)

To set the tool’s torque, rotate the adjustable torque collar clockwise as required. 6 positions are marked around the collar and the higher the number, the higher the torque. Each click in a clockwise direction means an increase in the torque produced. Position 6 is the drill mode and is marked with the picture of a drill bit. In this position the clutch will not operate. This permits heavy duty drilling / driving screws.

Torque Control (Catalog Numbers CD1200, CD1440, CD1800)

To set the tool’s torque, rotate the adjustable torque collar clockwise as required. 24 positions are marked around the collar and the higher the number, the higher the torque. Each click in a clockwise direction means an increase in the torque produced. Position 24 is the drill mode and is marked with the picture of a drill bit. In this position the clutch will not operate. This permits heavy duty drilling / driving screws.

Keyless Chuck Operation

To attach accessories, grasp the rear half of the chuck with one hand and use your other hand to rotate the front half in the counterclockwise direction. Insert the bit or other accessory fully into the chuck, and tighten securely by holding the rear half of the chuck and rotating the front portion in the clockwise direction as viewed from the chuck end.

Drilling

• Use sharp drill bits only.

• Support and secure work properly, as instructed in the Safety Instructions.

• Use appropriate and required safety equipment, as instructed in the safety instructions.

• Secure and maintain work area, as instructed in the safety instructions.

• Run the drill very slowly, using light pressure, until the hole is started enough to keep the drill bit from slipping out of it.

• Apply pressure in a straight line with the bit. Use enough pressure to keep the bit biting but not so much as to stall the motor or deflect the bit.

• Hold the drill firmly to control its twisting action.

• DO NOT CLICK THE TRIGGER OF A STALLED DRILL OFF AND ON IN AN ATTEMPT TO START IT. DAMAGE TO THE DRILLCAN RESULT.

• Minimize stalling on breakthrough by reducing pressure and slowly drilling through last part of hole.

• Keep the motor running while pulling the bit out of a drilled hole This will help reduce jamming.

• Use a cutting lubricant when drilling metals. The exceptions are cast iron and brass which should be drilled dry. Lubricants that work best are sulphurized cutting oil or lard oil.

• When using twist drill bits to drill holes in wood, it will be necessary to pull the bits out frequently to clear chips from the flutes.

• Make sure switch turns drill on and off.

WARNING: It is important to support work properly and to hold the drill firmly to prevent loss of control which could cause personal injury If you have questions on how to operate tool, call: 1-800-54-HOW-TO (544-6986).

Maintenance

Use only mild soap and damp cloth to clean the tool. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid. IMPORT ANT: To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment should be performed by authorized service centers or other qualified service organizations, always using identical replacement parts.

The RBRC™ Seal

The RBRC™ (Rechargeable Battery Recycling Corporation)Seal on the nickelcadmium battery (or battery pack) indicates that the costs to recycle the battery (or battery pack) at the end of its useful life have already been paid by Black & Decker. In some areas, it is illegal to place spent nickel-cadmium batteries in the trash or municipal solid waste stream and the RBRC program provides an environmentally conscious alternative.

RBRC in cooperation with Black & Decker and other battery users, has established programs in the United States and Canada to facilitate the collection of spent nickelcadmium batteries. Help protect our environment and conserve natural resources by returning the spent nickel-cadmium battery to an authorized Black & Decker service center or to your local retailer for recycling. You may also contact your local recycling center for information on where to drop off the spent battery , or call 1-800-8-BATTERY.

IMPORTANTES MESURES DE SÉCURITÉ - POUR TOUS LES OUTILS ALIMENTÉS PAR PILES

AVERTISSEMENT! Lire et comprendre toutes les directives. Le non-respect de toutes les directives suivantes présente des risques de secousses électriques, d’incendie ou de blessures graves.

CONSERVER CES MESURES.

ZONE DE TRAVAIL

• S’assurer que la zone de travail est propre et bien éclairée. Des établis encombrés et des endroits sombres présentent des risques d’accidents.

• Ne pas utiliser des outils électriques en présence de vapeurs explosives (comme celles dégagées par des liquides, des gaz ou des poussières inflammables). Les

étincelles générées par le moteur des outils électriques peuvent enflammer les poussières ou les vapeurs.

• Éloigner les curieux, les enfants et les visiteurs de la zone de travail lorsqu’on utilise un outil électrique. Une distraction peut entraîner la perte de maîtrise de l’outil.

MESURES DE SÉCURITÉ RELATIVES À L’ÉLECTRICITÉ

• Manipuler le cordon avec soin. Ne jamais se servir du cordon afin de transporter l’outil . Éloigner le cordon des sources de chaleur, des flaques d’huile, des arêtes tranchantes et des pièces mobiles. Remplacer immédiatement les cordons endommagés. Les cordons endommagés augmentent les risques de secousses

électriques.

• Il faut charger un outil à piles intégrées ou un ensemble de piles seulement dans le chargeur conçu à cet effet. Un chargeur convenant pour un type de piles peut présenter

un risque d’incendie lorsqu’on s’en sert avec un autre type de piles.

• Utiliser un outil alimenté par piles seulement avec la pile appropriée. L’utilisation de toute autre pile présente des risques d’incendie.

SÉCURITÉ PERSONNELLE

• Demeurer vigilant, prendre soin et faire preuve de jugement lorsqu’on utilise un outil électrique. Ne pas s’en servir lorsqu’on est fatigué ou affaibli par des drogues, de l’alcool ou des médicaments. De graves blessures peuvent résulter d’un moment

d’inattention lors de l’utilisation d’un outil électrique.

• Porter des vêtements appropriés. Éviter de porter des vêtements amples ou des

bijoux. Recouvrir la chevelure si elle est longue. Éloigner les cheveux, les vêtements et les gants des pièces en mouvement qui peuvent les happer.

• Éviter les démarrages accidentels. S’assurer que l’interrupteur est en position hors tension ou verrouilleé avant d’insérer la pile. Afin d’éviter les risques de blessures, ne

pas transporter l’outil avec le doigt sur l’interrupteur ni insérer la pile dans un outil dont l’interrupteur est en position sous tension.

• Enlever les clés de réglage avant de mettre l’outil sous tension. Une clé qui est laissée sur une pièce rotative de l’outil présente des risques de blessures.

• Ne pas dépasser sa portée. Garder son équilibre en tout temps. On s’assure d’une meilleure maîtrise de l’outil dans des situations imprévues grâce à une position stable et un bon équilibre.

• Porter de l’équipement de sécurité. Toujours porter des lunettes de sécurité. Dans certaines conditions, il faut porter des masques respiratoires, des chaussures antidérapantes, un casque de sécurité ou des protège-tympans.

UTILISATION ET ENTRETIEN DE L’OUTIL

• Utiliser des pinces de serrage ou de tout autre moyen pratique afin de fixer et de soutenir la pièce à ouvrer sur une plate-forme stable. La pièce est instable lorsqu’elle

est retenue par la main ou le corps de l’utilisateur. Cela présente des risques de perte de maîtrise de l’outil.

• Ne pas forcer l’outil. Utiliser l’outil approprié à la tâche. L’outil approprié fonctionne mieux et sûrement lorsqu’on s’en sert à son rendement nominal.

• Ne pas se servir de l’outil lorsque l’interrupteur est défectueux. Le cas échéant, l’outil est dangereux et il faut le réparer.

• Enlever la pile de l’outil ou placer celui-ci en position hors tension ou verrouillée avant de le régler, d’en remplacer les accessoires ou de le ranger. On minimise de la sorte le risque de démarrage accidentel de l’outil.

• Ranger l’outil hors de portée des enfants et de toute autre personne qui n’en connaît pas le fonctionnement. L’outil est dangereux entre les mains de ces personnes.

• Lorsque la pile ne sert pas, l’éloigner de tout objet métallique (comme des

trombones, des pièces de monnaie, des clés, des clous, des vis ou tout autre petit objet métallique qui peut créer une connexion d’une borne à l’autre). Lorsque les

bornes sont court-circuitées, cela peut générer des étincelles, des brûlures ou un incendie.

PPPPeeeerrrrcccceeeeuuuusssseeeessss ssssaaaannnnssss ffffiiiillll ddddeeee

11110000mmmmmmmm ((((3333////8888ppppoooo)))) eeeetttt ddddeeee 9999,,,,6666VVVV,,,, ddddeeee

11112222,,,,VVVV,,,, ddddeeee 11114444,,,,4444VVVV oooouuuu ddddeeee 11118888

AVANT DE RETOURNER LE PRODUIT, PEU IMPORTE LA RAI-

SON PRIÈRE DE COMPOSER

1 800 544-6986

Modèles CD9600, CD1200, CD1440, et HP1800

RENSEIGNEMENTS IMPORTANTS

• Il faut charger l’ensemble de piles pendant trois heures avant de s’en servir.

• Le chargeur peut émettre un bourdonnement; les piles ou le chargeur peuvent devenir chauds au toucher pendant le chargement.

Accessories

Recommended accessories for use with your tool are available from your local dealer or authorized service center. If you need assistance regarding accessories, please call: 1-800- 54-HOW-TO (544-6986). The following accessories should be used only in the sizes specified below: BITS, METALDRILLING – Up to 3/8" (9.5mm); BITS, MASONRY DRILLING – Up to 3/8" (9.5mm); WOOD DRILLING – Up to 1/2" (12.7mm).

WARNING: The use of any accessory not recommended for use with this tool could be

hazardous.

Full Two-Year Home Use Warranty

Black & Decker (U.S.) Inc. warrants this product for two years against any defects in material or workmanship. The defective product will be replaced or repaired at no charge in either of two ways. The first, which will result in exchanges only, is to return the product to the retailer from whom it was purchased (provided that the store is a participating retailer). Returns should be made within the time period of the retailer’s policy for exchanges (usually 30 to 90 days after the sale). Proof of purchase may be required. Please check with the retailer for their specific return policy regarding returns that are beyond the time set for exchanges.

The second option is to take or send the product (prepaid) to a Black & Decker owned or authorized Service Center for repair or replacement at our option. Proof of purchase may be required. Black & Decker owned and authorized service centers are listed under "ToolsElectric" in the yellow pages of the phone directory.

This warranty does not apply to accessories. This warranty gives you specific legal rights and you may have other rights which vary from state to state. Should you have any questions, contact the manager of your nearest Black & Decker Service Center. This product is not intended for commercial use.

See ‘Tools-Electric’

– Yellow Pages –

for Service & Sales

Imported by

Black & Decker (U.S.) Inc.,

701 E. Joppa Rd.

Towson, MD 21286 U.S.A.

+ 3 hidden pages