Black & Decker CD602, CD601 User Manual

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CD601 CD602

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English (Original instructions) 5

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Intended use

Your Black & Decker saw has been designed for sawing wood and wood products. This tool is intended for consumer use only.

Safety instructions

General power tool safety warnings

Warning! Read all safety warnings and all

instructions. Failure to follow the warnings and instructions listed below may result in electric shock,

re and/or serious injury.

Save all warnings and instructions for future reference. The term "power tool" in all of the warnings listed below refers to your mains operated (corded) power tool or battery operated (cordless) power tool.

1. Work area safety a. Keep work area clean and well lit. Cluttered or dark

areas invite accidents.

b. Do not operate power tools in explosive atmospheres,

such as in the presence of ammable liquids, gases

or dust. Power tools create sparks which may ignite the dust or fumes.

c. Keep children and bystanders away while operating

a power tool. Distractions can cause you to lose control.

2. Electrical safety a. Power tool plugs must match the outlet. Never modify

the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodied plugs

and matching outlets will reduce risk of electric shock.

b. Avoid body contact with earthed or grounded

surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock

if your body is earthed or grounded.

c. Do not expose power tools to rain or wet conditions.

Water entering a power tool will increase the risk of electric shock.

d. Do not abuse the cord. Never use the cord for carrying,

pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged

or entangled cords increase the risk of electric shock.

e. When operating a power tool outdoors, use an

extension cord suitable for outdoor use. Use of a cord

suitable for outdoor use reduces the risk of electric shock.

f. If operating a power tool in a damp location is

unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of

electric shock.

3. Personal safety a. Stay alert, watch what you are doing and use common

sense when operating a power tool. Do not use a power

tool while you are tired or under the inuence of drugs,

alcohol or medication. A moment of inattention while

operating power tools may result in serious personal injury.

b. Use personal protective equipment. Always wear eye

protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used

for appropriate conditions will reduce personal injuries.

c. Prevent unintentional starting. Ensure the switch is in

the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.

Carrying power tools with your nger on the switch or

energising power tools that have the switch on invites accidents.

d. Remove any adjusting key or wrench before turning

the power tool on. A wrench or a key left attached to a

rotating part of the power tool may result in personal injury.

e. Do not overreach. Keep proper footing and balance at

all times. This enables better control of the power tool in

unexpected situations.

f. Dress properly. Do not wear loose clothing or

jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair

can be caught in moving parts.

g. If devices are provided for the connection of dust

extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can

reduce dust-related hazards.

4. Power tool use and care a. Do not force the power tool. Use the correct power

tool for your application. The correct power tool will do

the job better and safer at the rate for which it was designed.

b. Do not use the power tool if the switch does not turn it

on and off. Any power tool that cannot be controlled with

the switch is dangerous and must be repaired.

c. Disconnect the plug from the power source and/or the

battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of

starting the power tool accidentally.

d. Store idle power tools out of the reach of children and

do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power

tools are dangerous in the hands of untrained users.

e. Maintain power tools. Check for misalignment or

binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly

maintained power tools.

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f. Keep cutting tools sharp and clean. Properly maintained

cutting tools with sharp cutting edges are less likely to bind and are easier to control.

g. Use the power tool, accessories and tool bits etc. in

accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different

from those intended could result in a hazardous situation.

5. Service

a. Have your power tool serviced by a qualied repair

person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Additional power tool safety warnings

Warning! Additional safety warnings for saws

a. Keep hands away from cutting area and the blade.

Keep your second hand on auxiliary handle, or motor housing. If both hands are holding the saw, they cannot

be cut by the blade.

b. Do not reach underneath the workpiece. The guard

cannot protect you from the blade below the workpiece.

c. Adjust the cutting depth to the thickness of the

workpiece. Less than a full tooth of the blade teeth should

be visible below the workpiece.

d. Never hold piece being cut in your hands or across

your leg. Secure the workpiece to a stable platform.

It is important to support the work properly to minimize body exposure, blade binding, or loss of control.

e. Hold power tool by insulated gripping surfaces when

performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a

"live" wire will also make exposed metal parts of the power tool "live" and give the operator an electric shock.

f. When ripping always use a rip fence or straight edge

guide. This improves the accuracy of cut and reduces the

chance of blade binding.

g. Always use blades with correct size and shape

(diamond versus round) of arbour holes. Blades that

do not match the mounting hardware of the saw will run eccentrically, causing loss of control.

h. Never use damaged or incorrect blade washers or

bolt. The blade washers and bolt were specially designed

for your saw, for optimum performance and safety of operation.

Further safety instructions for all saws

Causes and operator prevention of kickback:

u kickback is a sudden reaction to a pinched, bound or

misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator;

u when the blade is pinched or bound tightly by the kerf

closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator;

u if the blade becomes twisted or misaligned in the cut, the

teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the

kerf and jump back toward the operator.

Kickback is the result of saw misuse and/or incorrect operating

procedures or conditions and can be avoided by taking proper precautions as given below.

a. Maintain a rm grip with both hands on the saw and

position your arms to resist kickback forces. Position your body to either side of the blade, but not in line with the blade. Kickback could cause the saw to jump

backwards, but kickback forces can be controlled by the operator, if proper precautions are taken.

b. When the blade is binding, or when interrupting a cut

for any reason, release the trigger and hold the saw motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or kickback may occur. Investigate and take

corrective actions to eliminate the cause of blade binding.

c. When restarting a saw in the workpiece, centre the

saw blade in the kerf and check that saw teeth are not engaged into the material. If saw blade is binding, it may

walk up or kickback from the workpiece as the saw is restarted.

d. Support large panels to minimise the risk of blade

pinching and kickback. Large panels tend to sag under

their own weight. Supports must be placed under the panel on both sides, near the line of cut and near the edge of the panel.

e. Do not use dull or damaged blades. Unsharpened or

improperly set blades produce narrow kerf causing excessive friction, blade binding and kickback.

f. Blade depth and bevel adjusting locking levers must

be tight and secure before making cut. If blade

adjustment shifts while cutting, it may cause binding and

kickback.

g. Use extra caution when making a "plunge cut" into

existing walls or other blind areas. The protruding blade

may cut objects that can cause kickback.

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Safety instructions for circular saws with outer or inner pendulum guards and with tow guard a. Check lower guard for proper closing before each

use. Do not operate the saw if lower guard does not move freely and close instantly. Never clamp or tie the lower guard into the open position. If saw is

accidentally dropped, lower guard may be bent. Raise the lower guard with the retracting handle and make sure it moves freely and does not touch the blade or any other part, in all angles and depths of cut.

b. Check the operation of the lower guard spring. If the

guard and the spring are not operating properly, they must be serviced before use. Lower guard may operate

sluggishly due to damaged parts, gummy deposits, or a build-up of debris.

c. Lower guard should be retracted manually only for

special cuts such as "plunge cuts" and "compound cuts". Raise lower guard by retracting handle and as soon as blade enters the material, the lower guard must be released. For all other sawing, the lower guard

should operate automatically.

d. Always observe that the lower guard is covering the

blade before placing saw down on bench or oor. An unprotected, coasting blade will cause the saw to walk backwards, cutting whatever is in its path. Be aware of the time it takes for the blade to stop after switch is released.

Additional safety instructions for all saws with riving knife a.

Use the appropriate riving knife for the blade being

used. For the riving knife to work, it must be thicker than

the body of the blade but thinner than the tooth set of the blade.

b. Adjust the riving knife as described in this instruction

manual. Incorrect spacing, positioning and alignment can

make the riving knife ineffective in preventing kickback.

c. Always use the riving knife except when plunge

cutting. Riving knife must be replaced after plunge

cutting. Riving knife causes interference during plunge cutting and can create kickback.

d. For the riving knife to work, it must be engaged in the

workpiece. The riving knife is ineffective in preventing

kickback during short cuts.

e. Do not operate the saw if riving knife is bent. Even a

light interference can slow the closing rate of a guard.

Residual risks

The following risks are inherent to the use of saws:

- Injuries caused by touching the rotating parts

Even with the application of the relevant safety regulations and the implementation of safety devices, certain residual risks cannot be avoided. These are:

- Impairment of hearing.

- Risk of accidents caused by the uncovered parts of the rotating saw blade.

- Risk of injury when changing the blade.

- Risk of squeezing ngers when opening the guards.

- Health hazards caused by breathing dust developed when sawing wood, especially oak, beech and MDF.

Saw blades

u Do not use blades of larger or smaller diameter than

recommended. For the proper blade rating refer to the technical data. Use only the blades specified in this manual, complying with EN 847-1.

u Warning! Never use abrasive wheels.

Safety of others

u Warning! Wear ear protection when using this tool. u This appliance is not intended for use by persons

(including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

u Children should be supervised to ensure that they do not

play with the appliance.

Vibration

The declared vibration emission values stated in the technical data and the declaration of conformity have been measured in accordance with a standard test method provided by EN 60745 and may be used for comparing one tool with another. The declared vibration emission value may also be used in a preliminary assessment of exposure.

Warning! The vibration emission value during actual use of the power tool can differ from the declared value depending on the ways in which the tool is used. The vibration level may increase above the level stated.

When assessing vibration exposure to determine safety

measures required by 2002/44/EC to protect persons regularly

using power tools in employment, an estimation of vibration exposure should consider, the actual conditions of use and the way the tool is used, including taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time.

Labels on tool

The following pictograms are shown on the tool:

Warning! To reduce the risk of injury, the user must

read the instruction manual.

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Electrical safety

This tool is double insulated; therefore no earth wire

is required. Always check that the power supply corresponds to the voltage on the rating plate.

u Insert a screwdriver into the hole (16) to prevent the saw

blade from rotating.

u Securely tighten the blade retaining screw by turning it

clockwise using the spanner (14) supplied.

u Adjust the riving knife as described below.

u If the supply cord is damaged, it must be replaced by the

manufacturer or an authorised Black & Decker Service Centre in order to avoid a hazard.

Features

1. On/off switch

2. Lock-off button

3. Main handle

4. Secondary handle

5. Mitre angle scale

6. Locking knob for mitre angle adjustment

7. Parallel fence

8. Shoe

9. Saw blade

10. Saw blade guard

11. Riving knife

12. Depth of cut scale

13. Locking knob for depth of cut adjustment

14. Spanner

15. Saw dust outlet

Assembly

Warning! Before attempting any of the following operations,

make sure that the tool is switched off and unplugged and that the saw blade has stopped.

Removing and tting a saw blade (g. A)

Caution! This method for changing the blade is only for use with blades that contain a hole (16) for the purpose of locking

the blade whilst tting and removing.

Removing

u Insert a screwdriver into the hole (16) to prevent the saw

blade from rotating.

u Loosen and remove the blade retaining screw (17) by

turning it counterclockwise using the spanner (14) supplied.

u Remove the outer washer (18). u Remove the saw blade (9).

Fitting

u Place the saw blade onto the inner washer (19), making

sure that the arrow on the blade points in the same direction as the arrow on the tool.

u Fit the outer washer (18) on the spindle, with the raised

part pointing away from the saw blade.

u Insert the blade retaining screw (17) into the hole.

Warning! Whenever a new blade is tted the saw blade guard

should be checked to ensure that it can move freely.

Removing and tting a saw blade (g. B)

Caution! This method is for changing blades that do not contain a hole (16) for the purpose of locking the blade whilst

tting and removing.

Removing

u Set the depth of cut on the saw to 10mm. u Place a plank of wood on the floor, then place the saw

onto the leading edge of the wood as shown in fig B to prevent the blade from turning.

u Whilst applying firm pressure on the saw, loosen and

remove the blade retaining screw (17) by turning it counterclockwise using the spanner (14) supplied.

u Remove the outer washer (18). u Remove the saw blade (9).

Fitting

u Place the saw blade onto the inner washer (19), making

sure that the arrow on the blade points in the same direction as the arrow on the tool.

u Fit the outer washer (18) on the spindle, with the raised

part pointing away from the saw blade.

u Insert the blade retaining screw (17) into the hole loosely

tighten by hand.

u Place a plank of wood on the floor, then place the saw

onto the leading edge of the wood as shown in fig B to prevent the blade from turning.

u Whilst applying firm pressure on the saw, securely tighten

blade retaining screw (17) by turning it clockwise using the spanner (14) supplied.

u Adjust the riving knife as described below.

Warning! Whenever a new blade is tted the saw blade guard

should be checked to ensure that it can move freely.

Adjusting the riving knife (g. C)

The riving knife prevents the saw blade from jamming during rip sawing operations. The riving knife must be adjusted after

replacing the saw blade.

u Loosen the screw (20) holding the riving knife in position. u Position the riving knife (11) as shown.

The distance between the toothed rim and the riving knife should be 2 - 3 mm.

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The height difference between the toothed rim and the lower end of the riving knife should be 2 - 3 mm.

u Tighten the screw.

u Insert the dust extraction adaptor (23) into the saw dust

outlet (15).

u Connect the vacuum cleaner hose to the adaptor.

Fitting and removing the parallel fence (g. D)

The parallel fence is used to saw in a straight line parellel to the edge of the workpiece.

Fitting

u Loosen the locking knob (21). u Insert the parallel fence (7) through the openings (22). u Slide the parallel fence into the desired position. u Tighten the locking knob.

Removing

u Loosen the locking knob (21). u Pull the parallel fence off the tool.

Use

This tool can be used in the right hand or the left hand.

Adjusting the depth of cut (g. E)

The depth of cut should be set according to the thickness of the workpiece. It should exceed the thickness by approx. 2 mm.

u Loosen the knob (13) to unlock the saw shoe. u Move the saw shoe (8) into the desired position. The

corresponding depth of cut can be read from the scale (12).

u Tighten the knob to lock the saw shoe in place.

Adjusting the mitre angle (g. F)

This tool can be set to mitre angles between 0° and 45°.

u Loosen the locking knob (6) to unlock the saw shoe. u Move the saw shoe (8) into the desired position. The

corresponding mitre angle can be read from the scale (5).

u Tighten the locking knob to lock the saw shoe in place.

Switching on and off

u To switch the tool on, move the lock-off button (2) into the

unlock position and squeeze the on/off switch (1).

u To switch the tool off, release the on/off switch.

Hints for optimum use

u As some splintering along the line of cut on the top side of

the workpiece cannot be avoided, cut on the side where splintering is acceptable.

u Where splintering is to be minimised, e.g. when cutting

laminates, clamp a piece of plywood onto the top of the workpiece.

Accessories

The performance of your tool depends on the accessory used. Black & Decker and Piranha accessories are engineered to high quality standards and designed to enhance the performance of your tool. By using these accessories you will get the very best from your tool.

Maintenance

Your Black & Decker corded/cordless appliance/tool has been

designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning.

Warning! Before performing any maintenance on corded/

cordless power tools:

u Switch off and unplug the appliance/tool. u Or switch off and remove the battery from the appliance/

tool if the appliance/tool has a separate battery pack.

u Or run the battery down completely if it is integral and then

switch off.

u Unplug the charger before cleaning it. Your charger does

not require any maintenance apart from regular cleaning.

u Regularly clean the ventilation slots in your appliance/tool/

charger using a soft brush or dry cloth.

u Regularly clean the motor housing using a damp cloth.

Do not use any abrasive or solvent-based cleaner.

u Regularly open the chuck and tap it to remove any dust

from the interior (when fitted).

Sawing

u Always hold the tool with both hands. u Let the blade run freely for a few seconds before starting

the cut.

u Apply only a gentle pressure to the tool while performing

the cut.

u Work with the shoe pressed against the workpiece.

Dust extraction (g. G)

An adaptor is required to connect a vacuum cleaner or dust extractor to the tool. The adaptor can be purchased from your local Black & Decker retailer.

Mains plug replacement (U.K. & Ireland only)

If a new mains plug needs to be tted:

u Safely dispose of the old plug. u Connect the brown lead to the live terminal in the new plug. u Connect the blue lead to the neutral terminal.

Warning! No connection is to be made to the earth terminal.

Follow the tting instructions supplied with good quality plugs.

Recommended fuse: 13 A.

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Protecting the environment

Separate collection. This product must not be

disposed of with normal household waste.

Should you nd one day that your Black & Decker product

needs replacement, or if it is of no further use to you, do not dispose of it with household waste. Make this product available for separate collection.

Separate collection of used products and packaging

allows materials to be recycled and used again. Re-use of recycled materials helps prevent environmental pollution and reduces the demand for raw materials.

Local regulations may provide for separate collection of electrical products from the household, at municipal waste sites or by the retailer when you purchase a new product.

Black & Decker provides a facility for the collection and recycling of Black & Decker products once they have reached the end of their working life. To take advantage of this service please return your product to any authorised repair agent who will collect them on our behalf.

You can check the location of your nearest authorised repair

agent by contacting your local Black & Decker ofce at the

address indicated in this manual. Alternatively, a list of authorised Black & Decker repair agents and full details of our after-sales service and contacts are available on the Internet at: www.2helpU.com

EC declaration of conformity

MACHINERY DIRECTIVE

CD601/CD602

Black & Decker declares that these products described under

"technical data" are in compliance with:

2006/42/EC, EN 60745-1, EN 60745-2-5

For more information, please contact Black & Decker at the

following address or refer to the back of the manual.

The undersigned is responsible for compilation of the technical

le and makes this declaration on behalf of Black & Decker.

Vice-President Global Engineering

Black & Decker Europe, 210 Bath Road, Slough,

Kevin Hewitt

Berkshire, SL1 3YD

United Kingdom

04/10/2011

Technical data CD601 TYPE 3 CD602 TYPE 3

Input voltage VAC 230 230 Power input W 1,100 1,150 No-load speed min-1 5,500 5,500 Max. depth of cut mm 55 55 Blade diameter mm 170 170 Blade bore mm 16 16 Blade tip width mm 2.6 2.6 Weight kg 4.7 4.7

Level of sound pressure according to EN 60745:

Sound pressure (LpA) 93.5 dB(A), uncertainty (K) 3 dB(A)

Acoustic power (L

Vibration total values (triax vector sum) according to EN 60745:

Vibration emission value (ah) 2.0 m/s2, uncertainty (K) 1.5 m/s

) 104.5 dB(A), uncertainty (K) 3 dB(A)

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Guarantee

Black & Decker is condent of the quality of its products and

offers an outstanding guarantee. This guarantee statement is

in addition to and in no way prejudices your statutory rights.

The guarantee is valid within the territories of the Member States of the European Union and the European Free Trade Area.

If a Black & Decker product becomes defective due to faulty materials, workmanship or lack of conformity, within 24 months from the date of purchase, Black & Decker guarantees to

replace defective parts, repair products subjected to fair wear

and tear or replace such products to ensure minimum inconvenience to the customer unless:

u The product has been used for trade, professional or hire

purposes;

u The product has been subjected to misuse or neglect; u The product has sustained damage through foreign

objects, substances or accidents;

u Repairs have been attempted by persons other than

authorised repair agents or Black & Decker service staff.

To claim on the guarantee, you will need to submit proof of purchase to the seller or an authorised repair agent. You can check the location of your nearest authorised repair agent by

contacting your local Black & Decker ofce at the address

indicated in this manual. Alternatively, a list of authorised Black & Decker repair agents and full details of our after-sales service and contacts are available on the Internet at:

www.2helpU.com

Please visit our website www.blackanddecker.co.uk to register your new Black & Decker product and to be kept up to date on new products and special offers. Further information on the Black & Decker brand and our range of products is available at www.blackanddecker.co.uk

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