Black & Decker BPSC2135 User Manual

www.blackanddecker.ae

BPSC2135

ENGLISH

FIG.1 FIG.2

FIG.4

FORWARD

FIG.3

FIG.5

DIAMETER OF WORK PIECE

WIDTH OF SPACE BLOCK

BLOCK

SPACE BLOCK

CUT-OFF END

FIG.6

FIG.9

FIG.7

FIG.8

.3"

(8mm)

ENGLISH

Intended use

Your Black & Decker Chop saw has been designed for cutting & cleaning applications.

General safety rules

Warning! Read all instructions. Failure to follow all

instructions listed below may result in electric shock, ﬁre

and/or serious injury. The term “power tool” in all of the warnings listed below refers to your mains operated (corded) power tool or battery operated (cordless) power tool. SAVE THESE INSTRUCTIONS.

1. Work area

a. Keep work area clean and well lit. Cluttered and dark

areas invite accidents.

b. Do not operate power tools in explosive

atmospheres, such as in the presence of ﬂammable

liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

c. Keep children and bystanders away while operating

a power tool. Distractions can cause you to lose

control.

2. Electrical safety

a. Power tool plugs must match the outlet. Never

modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.

Unmodiﬁed plugs and matching outlets will reduce risk

of electric shock.

b. Avoid body contact with earthed or grounded

surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric

shock if your body is earthed or grounded.

c. Do not expose power tools to rain or wet conditions.

Water entering a power tool will increase the risk of electric shock.

d. Do not abuse the cord. Never use the cord for

carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of

electric shock.

e. When operating a power tool outdoors, use an

extension cord suitable for outdoor use. Use of a cord

suitable for outdoor use reduces the risk of electric shock.

f. If operating a power tool in a damp location is

unavoidable, use a residual current device (RCD)protected supply.Use of an RCD reduces the risk

of electric shock.

Note: The term "Residual Curent Device (RCD)" can be replaced by "Ground Fault Circuit Interrupter (GFCI)" or by "Earth Leakage Circuit Breaker (ELCB)".

3. Personal safety

a. Stay alert, watch what you are doing and use

common sense when operating a power tool. Do not use a power tool while you are tired or under the

inﬂuence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

b. Use safety equipment. Always wear eye protection.

Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c. Avoid accidental starting. Ensure the switch is in the

off position before plugging in. Carrying power tools

with your ﬁnger on the switch or plugging in power tools

that have the switch on invites accidents.

d. Remove any adjusting key or wrench before turning

the power tool on. A wrench or a key left attached to a

rotating part of the power tool may result in personal injury.

e. Do not overreach. Keep proper footing and balance

at all times. This enables better control of the power

toolin unexpected situations.

f. Dress properly. Do not wear loose clothing or

jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair

can be caught in moving parts.

g. If devices are provided for the connection of dust

extraction and collection facilities, ensure these are connected and properly used. Use of these devices

can reduce dust related hazards.

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4. Power tool use and care

a. Do not force the power tool. Use the correct power

tool for your application. The correct power tool will do

the job better and safer at the rate for which it was designed.

b. Do not use the power tool if the switch does not turn it

on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

c. Disconnect the plug from the power source and/or

the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools.Such preventive safety measures reduce the risk of starting the power tool accidentally

d. Store idle power tools out of the reach of children

and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.

Power tools are dangerous in the hands of untrained users.

e. Maintain power tools. Check for misalignment or

binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly

maintained power tools.

f. Use the power tool, accessories and tool bits etc., in

accordance with these instructions, takinginto account the working conditions and the work to be performed. Use of the power tool for operations

different from those intended could result in a hazardous situation.

5. Service

a. Have your power tool serviced by a qualiﬁed repair

person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

• When starting the tool with a new or replacement

wheel or if you are unsure of the condition of the wheel, hold the tool in a well protected area and let it run for one minute. If the wheel has an undetected

crack or ﬂaw, it should burst in less than one minute.

Never start the tool with a person in line with the wheel. This includes the operator.

• In operation, avoid bouncing the wheel or giving it

rough treatment. If this occurs, stop the tool andinspect

the wheel for cracks or ﬂaws.

• Clean your chop saw periodically following the procedure

in this manual.

• Do not remove wheel guards or base.

• ALWAYS USE THE VISE OR SPECIAL FIXTURE TO

CLAMP WORK SECURELY. Other aids such as spring,

bar, or C-clamps may be appropriate for certain sizes and shapes of workpiece. Use care in selecting and placing these clamps and make a dry run before making a cut.

• Use only 14" type 1 wheels rated at 4100 rpm or higher.

• Allow cut off parts to cool before handling.

• Do not attempt to cut wood or plastic with this tool.

• NEVER CUT MAGNESIUM WITH THIS TOOL.

• Use chop saw in a well-ventilated area.

• Turn chop saw off before removing any pieces from the

base.

• DO NOT CUT ELECTRICALLY LIVE MATERIAL.

• Do not use circular saw blades or any other toothed

blades with this tool.Serious injury may result.

Additional Safety Instruction For Chopsaws

• Always wear proper eye and respiratory protection.

• Before using, inspect the cutting wheel for cracks or ﬂaws. If such a crack or ﬂaw is evident, discard the

wheel. The wheel should also be inspected whenever you think the tool may have been dropped. Flaws may cause wheel breakage.

• DO NOT OPERATE THIS TOOL NEAR FLAMMABLE

LIQUIDS, GASES OR DUST.Sparks or hot chips from

cutting or arcing motor brushes may ignite combustible materials.

• Do not use the side of the abrasive wheel as a deburring

grinder. This will substantially weaken the wheel creating an unsafe condition. The wheel may come apart.

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Caution: Wear appropriate hearing protection during use. Under some conditions and duration

ofuse, noise from this product may contribute to

hearing loss.

Caution:Spark deﬂector will get hot. Avoid touching or adjusting while hot. Keep cordset and materials away from spark deﬂector.

• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing

dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals.

Warning: Always use NIOSH/OSHA approved

respiratory protection appropriate for the dust

exposure. Direct particles away from face and body.For your convenience and safety, the following warnings are on your Heavy-Duty 14" (355mm) Chop Saw:

For safe operation read the instruction manual.

• Do not use toothed blades.

• Use only reinforced wheels rated 4100 rpm or higher.

• When servicing use only identical replacement

parts.

A .......................Amperes

Hz .......................Hertz

W .......................Watts

min.......................minutes

.......................Alternating current

.......................Direct current

n0 .......................No load speed

.......................Class II Construction

.......................Earthing terminal

.......................Safety alert symbol

.../min...................Revolutions or reciprocationsper minute

Electrical safety

Warning! If the power cord is damaged, it must

bereplaced by the manufacturer,

authorizedBlack & Decker Service Center or an equally qualiﬁed person in order to avoid damage or injury.If the power cord is replaced by an equally qualiﬁed person, but not authorized by Black &Decker, the warranty will not be valid.

• Always: wear eye protection, use guards, clamp work in vise, use proper respiratory protection.

• Do not expose to rain or use in damp locations.

• Only use chop saw wheel of a max. Thickness of

2.8mm and a max. Diameter of 355mm.

Warning symbols

The label on your tool may include the following symbols:

.......................Use Eye Protection

.......................Use Ear Protection

V .......................Volts

Features (ﬁg. 1, 4)

A. Lock on Switch

B. Spark Deﬂector Screw

C. Spark Deﬂector

D. Base

E. Fence

F. Vise

G. Flat Wrench

H. Crank

ENGLISH

I. Vise Level

J. Wheel

K. Guard

L. Spindle Lock

M. Depth Stop Bolt and Jam Nut

N. Trigger Switch

O. Padlock Hole

P. Fence Bolts

X. Lock Pin

Power supply

Be sure your power supply agrees with the nameplate marking. A voltage decrease of more than 10% will cause a loss of power and overheating.

Cutting capacity

The wide vise opening and high pivot point provide cutting capacity for many large pieces. Use the cutting capacity chart to determine total maximum size of cuts that can be made with a new wheel.

Caution: Certain large, circular or irregularly shaped objects may require additional holding means if they cannot be held securely in vise.

Caution: do not cut magnesium with this tool.

Maximum Cutting Capacity

Note: Capacity shown on chart assumes no wheel wear and

optimum fence position.

Workpiece

Shape:

90° Cutting Angle

45° Cutting Angle

A = 4-7/8" (125mm)

A= 4-1/2" (115mm)

A = 4-1/2" (115mm)

A = 3-13/16" (98mm)

A x B

4-1/2" x 5-1/8" (115mm x 130mm) 4" x 7-5/8" (102mm x 188mm) 3" x 7-3/8" (76mm x 229mm)

4-1/2" x 3-13/16" 4-1/8" x 3-3/4" (105mm x 95mm)

A = 4-1/2" x 5-3/8" (115mm x 137mm)

A = 3-13/16" 3-3/4" (95mm)

Use

Standard Equipment

• 1 14" Metal Cutting Abrasive Wheel

• 1 Wheel Wrench

• 1 Instruction manual

To Carry (ﬁg. 1)

Fold down unit to position where you can carry the saw. Push in lock pin (X) to lock arm down.

UnLocking (ﬁg. 1)

To unlock tool and raise head, depress motor arm slightly and pull lock pin (X) out. Motor arm will then pivot upward.

Spark Deﬂector Adjustment (ﬁg. 1)

To best deﬂect sparks away from surrounding persons and materials, loosen the screw (B), adjust the spark deﬂector

into contact with deﬂector or sparks as damage to cordset

may occur.

Depth Stop (ﬁg. 1)

Depth stop is set at the factory for a new 14" wheel to prevent wheel from cutting into the supporting surface.To

allow more depth of cut, use the ﬂat wrench provided (G) to

loosen the depth stop bolt (M) and raise bolt todesired height

and then turn jam nut (M) clockwise until seated ﬁrmly on the

casting. Securely tighten the depth stop bolt before use.

Caution: When changing to a new wheel, readjust epth stop to original position to prevent cutting intosupporting surface.

Trigger Switch (ﬁg. 1)

To start the tool, depress the trigger switch (N). To turn the tool off, release the trigger switch. Keep hands and material from wheel until it has coasted to a stop.To prevent unauthorized use of tool, install a standard padlock (not included) into the padlock hole (O) located inthe trigger.

Material Clamping and Supporting

• Angles are best clamped and cut with both legs resting

against base.

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• A spacer block slightly narrower than the work piece can be used to increase wheel utilization (Fig. 2).

• Long work pieces must be supported by a block so it will be level with top of base (Fig. 3). The cut off end should be free to fall downward to avoid wheel binding.

Vise Operation (ﬁg. 4)

The vise (F) has a quick-travel feature. To release the vise when it is clamped tightly, turn the crank (H)

counterclockwise one or two times to remove clamping pressure. Lift vise lever (I) up. Pull crank assembly out as far asdesired. Vise may be pushed forward into work without cranking. Lower vise lever (I) then tighten vise (F) onwork by using crank (H).

Fence Operation (ﬁg. 5, 6)

Caution: Turn off and unplug the tool before making any adjustments or removing or installing attachments or accessories. Be

sure the trigger switch is in the OFF position.The fence

(E) can be adjusted two ways: to change desired cutting angle and to change spacing between the fence and vise.

To Change the Desired Cutting Angle

Use the wrench provided to loosen (do not remove) the two fence bolts (P). Align the desired angle indicator line with theslot line (A) in the base (D). Securely tighten both fence bolts before use. For more accurate square cuts, disconnect the power supply, loosen the two fence bolts, push arm down until wheel extends into base. Place a square against thewheel and adjust fence against the square. Securely tighten both fence bolts before use. When making a miter cut, thevise (F) may not clamp securely, depending on the thickness of the workpiece and the miter angle. Other aids (such as spring, bar or C-clamps) will be necessary to secure the work piece to the fence when making these cuts.

To Change Spacing between The Fence and Vise

Using the wrench provided, loosen and remove the two fence bolts (P). Adjust the fence (E) to desired locations.Insert both fence bolts in provided locations. Securely tighten both fence bolts before use.

Removal and Installation of Wheels (ﬁg. 7, 8)

Caution: Turn off and unplug the tool before making any adjustments or removing or installin gattachments or accessories. Be

sure the trigger switch is in the OFF position. Do not

make any adjustment while the wheel is in motion. Do not make any adjustment while chop saw is plugged into power supply.

1. Push in spindle lock (L) and rotate wheel (J) by hand until wheel lock lever engages slot in inside ﬂange(R) to lock wheel. Loosen the bolt (S) counterclockwise in the center of the abrasive wheel with the 8mm hex wrench (G). Bolt has right-hand thread.

2. Remove the bolt (S), washer (T), outside ﬂange (U) and old wheel (J).

3. Make sure ﬂange surfaces are clean and ﬂat. Install the new abrasive wheel by reversing the above steps.

4. Do not overtighten bolt.

Warning: Check the work surface that the chop saw rests on when replacing with a new abrasive

wheel. Itis possible that the wheel may contact ANY ITEMS OR STRUCTURE THAT EXTENDS ABOVE work surface (under the base) when the arm is fully lowered.

Operation tips for more accurate cuts

• Allow the wheel to do the cutting. Excessive force will

cause the wheel to glaze reducing cutting efﬁciency and/or to deﬂect causing inaccurate cuts.

• Properly adjust fence angle.

• Make sure material is laying ﬂat across base.

• Properly clamp material to avoid movement and

vibration.

Motor brush inspection and replacement (ﬁg.9)

Warning:Turn off and unplug the tool. Be sure

the trigger switch is in the OFF position.

Brushes should be regularly inspected for wear. To inspect brushes, unscrew the two end cap screws (V) and remove end cap (W). Remove brush cap (Y). Brushes (X) should slide freely in brush box. If brushes are worndown to .3"

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(8mm) as shown in Figure 9 they should be replaced. To reinstall, push new brush back into brushbox. If replacing existing brush, maintain same orientation as when removed. Replace the brush cap (do not overtighten). Replace end cap and two screws. Tighten securely.

Maintenance

Your Black & Decker power tool has been designed to operate over a long period of time with a minimum of maintenance.Continuous satisfactory operation depends upon proper tool care and regular cleaning.Your tool is not user-serviceable. Take the tool to an authorized Black & Decker repair agent. This tool should be serviced at regular intervals or when showing a noticeable change in performance.

Lubrication

Black & Decker power tools are properly lubricated at the factory and are ready for use. Tools should be re-lubricated regularly , depending on usage. This lubrication should only be attempted by trained power tool repair persons, such as

those at Black & Decker service centers or by other qualiﬁed

service personnel. Closed-type, grease-sealed ball bearings are used throughout. These bearings have sufﬁcient lubricationpacked in them at the factory to last the life of the chop saw.

Cleaning

will become hot. In this event,run the machine at no load for a minute or two until cooled to normal working temperature by the built in fan. Switching your machine on and off whilst under load will considerably reduce the life of the switch.

Important

To ensure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (other than those listed in this manual) should be performed by authorized service centers

or other qualiﬁed organizations, always-using identical

replacement parts. Unit contains no user serviceable parts inside.Blowing dust and grit out of the main housing by means of an air hose is recommended and may be done as often as dirt is seen collecting in and around the air vents. Always wear proper eye and respiratory protection.

Note: Unit may be converted to a 3-wire twist lock cord set at an authorized service center.

Accessories

The performance of any power tool is dependent upon the accessory used. Black & Decker accessories areengineered to high quality standards and are designed to enhance the performance of power tool.

Note: Accessory must be rated for use at speed equal to or higher than nameplate RPM of tool with which it is being used.

Warning: unplug the tool before you use a cloth to clean the housing.With the motor running, blow dirt and dust out of all air vents with dry air at least once a week. Wear safety glasses when performing this. Exterior plastic parts may be cleaned with a damp cloth and mild detergent. Although these parts are highly solvent resistant, NEVER use solvents.

Blowing dust and grit out of the main housing by means of an air hose is recommended and may be done as often as dirt is seen collecting in and around the air vents. Always wear proper eye and respiratory protection.

Tool Care

Avoid overloading the machine.Overloading will result in a

considerable reduction in speed and efﬁciency and the unit

Caution: The use of any other accessory not recommended

for use with this tool could be hazardous.Use only high-strength Type 1 organic bonded wheels rated 4100 rpm or higher. Recommended accessories for use with your tool are available at extra cost from your local dealer or authorized service center.

Technical data

Speciﬁcations BPSC2135

POWER W 2100

NO-LOAD SPEED /min 3800

MAX. DIAMETER mm 355

Weight kg 15.5

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Protecting the environment

Separate collection. This product must not be disposed of with normal household waste.

Should you ﬁnd one day that your Black & Decker product needs replacement, or if it is of no further use to you, do not dispose of it with household waste. Make this product available for separate collection.

Separate collection of used products and packaging allows materials to be recycled and used

again. Reuse of recycled materials helps prevent environmental pollution and reduces the demand for raw materials.

Local regulations may provide for separate collection of electrical products from the household, at municipal waste sites or by the retailer when you purchase a new product.

Black & Decker provides a facility for the collection and recycling of Black & Decker products once they have reached the end of their working life. To take advantage of this service please return your product to any authorised repair agent who will collect them on our behalf.

You can check the location of your nearest authorised repair agent by contacting your local Black & Decker ofﬁce at the address indicated in this manual. Alternatively, a list of authorised Black & Decker repair agents and full details of our after-sales service and contacts are available on the Internet at: www.2helpU.com.

Service information

Black & Decker offers a full network of company-owned and authorized service locations throughout Asia. All Black & Decker Service Centers are staffed with trained personnel to provide customers with efﬁcient and reliable power tool service.Whether you need technical advice, repair, or genuine factory replacement parts, contact the Black & Decker location nearest to you.

Notes

• Black & Decker's policy is one of continuous

improvement to our products and, as such, we reserve the right tochange product speciﬁcations without prior notice.

• Standard equipment and accessories may vary by

country.

• Product speciﬁcations may differ by country.

• Complete product range may not be available in all

countries.

• Contact your local Black & Decker dealers for range

availability.

Guarantee

Black & Decker is conﬁdent of the quality of its products and offers an outstanding guarantee. This guarantee statement is in addition to and in no way prejudices your statutory rights. The guarantee is valid within the territories of the Member States of the European Union and the European Free Trade Area.

If a Black & Decker product becomes defective due to faulty materials, workmanship or lack of conformity, within 12 months from the date of purchase, Black & Decker guarantees to replace defective parts, repair products subjected to fair wear and tear or replace such products to make sure of the minimum inconvenience to the customer unless:

• The product has been used for trade, professional or hire purposes.

• The product has been subjected to misuse or neglect.

• The product has sustained damage through foreign objects, substances or accidents.

• Repairs have been attempted by persons other than authorised repair agents or Black & Decker service staff.

To claim on the guarantee, you will need to submit proof of purchase to the seller or an authorised repair agent. You can check the location of your nearest authorised repair agent by contacting your local Black & Decker ofﬁce at the address indicated in this manual. Alternatively, a list of authorised Black & Decker repair agents and full details of our aftersales service and contacts are available on the Internet at:

www.2helpU.com

Please visit our website www.blackanddecker.co.uk to register your new Black & Decker product and to be kept up to date on new products and special offers. Further information on the Black & Decker brand and our range of products is available at www.blackanddecker.co.uk.

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