Black & Decker BDDP100 User Manual

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SAVE THIS MANUAL FOR FUTURE REFERENCE.

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO.

INSTRUCTION MANUAL

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CATALOG NO. BDDP100

BEFORE RETURNING THIS PRODUCT

FOR ANY REASON PLEASE CALL

1-800-544-6986

BEFORE YOU CALL, HAVE THE FOLLOWING INFORMATION AVAILABLE, CATALOG No., TYPE No., AND DATE CODE . IN MOST CASES, ABLACK &

DECKER REPRESENTATIVE CAN RESOLVE THE PROBLEM OVER THE PHONE. IF YOU HAVE ASUGGESTION OR COMMENT, GIVE US A CALL. YOUR

FEEDBACK IS VITALTO BLACK & DECKER.

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FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING THE TOOL. Learn the

tool’s application and limitations as well as the specific hazards peculiar to it.

KEEP GUARDS IN PLACE and in working order.

ALWAYS USE PROPER EYE PROTECTION.

Wear safety glasses. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses. Also use face or dust mask if cutting operation is dusty. These safety glasses must conform to ANSI Z87.1 requirements. NOTE: Approved glasses have Z87 printed or stamped on them.

REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it “on”.

KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.

DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in damp or wet locations, or expose them to rain. Keep work area well-lighted.

KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept a safe distance from work area.

MAKE WORKSHOP CHILDPROOF – with padlocks, master switches, or by removing starter keys.

DON’T FORCE TOOL. It will do the job better and be safer at the rate for which it was designed.

10.

USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed.

11.

WEAR PROPER APPAREL. No loose clothing, gloves, neckties, rings, bracelets, or other jewelry to get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.

12.

SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and frees both hands to operate tool.

13.

DON’T OVERREACH. Keep proper footing and balance at all times.

14.

MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

15.

DISCONNECT TOOLS before servicing and when changing accessories such as blades, bits, cutters, etc.

16.

USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not recommended by Black & Decker may cause hazards or risk of injury to persons.

SAFETY GUIDELINES - DEFINITIONS

It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information.

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION: Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may

result in property damage.

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction

activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples

of these chemicals are: • lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber (CCA). Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals.

WARNING: Use of this tool can generate and/or disperse dust, which may cause serious and permanent

respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust

exposure. Direct particles away from face and body.

CAUTION: Wear appropriate hearing protection during use. Under some conditions and duration of use, noise

from this product may contribute to hearing loss.

GENERAL SAFETY RULES

WARNING: READ ALL INSTRUCTIONS BEFORE OPERATING PRODUCT. FAILURE TO FOLLOW ALL INSTRUCTIONS LISTED BELOW MAY RESULT IN ELECTRIC SHOCK, FIRE AND OR SERIOUS INJURY.

IMPORTANT SAFETY INSTRUCTIONS

Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards, goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make up for poor judgment, carelessness or inattention. Always use common sense

and exercise caution

in the workshop. If a procedure feels dangerous, don’t try it. Figure out an alternative procedure that feels safer. REMEMBER: Your personal safety is your responsibility.

17.

REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in “OFF” position before plugging in power cord.

In the event of a power failure, move

switch to the “OFF” position.

18.

NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.

19.

CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

20.

DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.

21.

NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave tool until it comes to

a complete stop.

22. STAY ALERT, WATCH WHAT YOU ARE DOING,

AND USE COMMON SENSE WHEN OPERATING A POWER TOOL. DO NOT USE TOOL WHILE TIRED OR UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR MEDICATION. A moment of

inattention while operating power tools may result in serious personal injury.

23.

MAKE SURE TOOL IS DISCONNECTED FROM POWER SUPPLY while motor is being mounted,

connected or reconnected.

24.

THE DUST GENERATED by certain woods and wood products can be injurious to your health. Always operate machinery in well ventilated areas and provide for proper dust removal. Use wood dust collection systems whenever possible.

SAVE THESE INSTRUCTIONS.

Refer to them often and use them to instruct

others.

ADDITIONAL SAFETY RULES FOR FOR DRILL PRESSES

WARNING: READ ALL INSTRUCTIONS BEFORE OPERATING PRODUCT. FAILURE TO FOLLOW ALL INSTRUCTIONS LISTED BELOW MAY RESULT IN ELECTRIC SHOCK, FIRE AND OR SERIOUS INJURY.

1. DO NOT OPERATE THIS TOOL UNTIL it is assembled and installed according to the

instructions.

2. OBTAIN ADVICE from your supervisor, instructor, or another qualified person if you are not familiar with the operation of this tool.

3. FOLLOW ALL WIRING CODES and recommended electrical connections.

4. NEVER START THE MACHINE BEFORE CLEARING THE TABLE of all objects (tools, scrap pieces, etc.).

5. NEVER START THE MACHINE with the drill bit,

cutting tool, or sander against the workpiece.

6. TIGHTEN ALL LOCK HANDLES before starting the

machine.

7. USE ONLY DRILL BITS, CUTTING TOOLS,

SANDING DRUMS, OR OTHER ACCESSORIES

that have shanks of 1/2in. in diameter or less.

8. USE ONLY DRILL BITS, CUTTING TOOLS, OR

SANDING DRUMS that are not damaged.

9. PROPERLY LOCK DRILL BIT, CUTTING TOOL,

OR SANDING DRUM IN THE CHUCK before operating this machine.

10. USE RECOMMENDED SPEEDS for all operations.

11. AVOID AWKWARD OPERATIONS AND HAND POSITIONS where a sudden slip could cause a hand to move into the cutting tool.

12. KEEP ARMS, HANDS, AND FINGERS away from

the cutting tool.

13. HOLD THE WORKPIECE FIRMLY AGAINST THE

TABLE. Do not attempt to drill a workpiece that does not have a flat surface against the table. Prevent the workpiece from rotating by clamping it to the table or by securing it against the drill press column.

14. TURN THE MACHINE “OFF” AND WAIT FOR

THE DRILL BIT, CUTTING TOOL, OR SANDER TO STOP TURNING prior to cleaning the work

area, removing debris, removing or securing workpiece, or changing the angle of the table. A moving drill bit, cutting tool, or sander can be dangerous.

15 PROPERLY SUPPORT LONG OR WIDE

workpieces.

16. NEVER PERFORM LAYOUT, ASSEMBLY, or set-up work on the table/work area when the machine is running.

17 TURN THE TOOL “OFF”, disconnect the tool

from the power source before installing or removing accessories, before adjusting or changing set-ups, or when making repairs.

18. DISCONNECT THE TOOL from the power source,

and clean the table/work area before leaving the tool. LOCK THE SWITCH IN THE “OFF” POSITION to prevent unauthorized use.

19. ADDITIONAL INFORMATION regarding the safe

and proper operation of this tool is available from the Power Tool Institute, 1300 Summer Avenue, Cleveland, OH 44115-2851. Information is also available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201. Please also refer to the American National Standards Institute ANSI 01.1 Safety Requirements for Woodworking Machines and the U.S. Department of Labor OSHA 1910.213 Regulations.

SAVE THESE INSTRUCTIONS.

GROUNDED OUTLET BOX

CURRENT

CARRYING

PRONGS

GROUNDING BLADE IS LONGEST OF THE 3 BLADES

GROUNDED OUTLET BOX

GROUNDING

MEANS

ADAPTER

2. Grounded, cord-connected machines intended for use on a supply circuit having a nominal rating less than 150 volts:

If the machine is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. A, the machine will have a grounding plug that looks like the plug illustrated in Fig. A. A temporary adapter, which looks like the adapter illustrated in Fig. B, may be used to connect this plug to a matching 2-conductor receptacle as shown in Fig. B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. The green-colored rigid ear, lug, and the like, extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box. Whenever the adapter is used, it must be held in place with a metal screw.

NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electric Code.

WARNING: SHOCK HAZARD. IN ALL CASES, MAKE CERTAIN THE RECEPTACLE IN QUESTION IS PROPERLY GROUNDED. IF YOU ARE NOT SURE HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.

1. All grounded, cord-connected machines:

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This machine is equipped with an electric cord having an equipmentgrounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.

Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipmentgrounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the machine is properly grounded.

Use only 3-wire extension cords that have 3-prong grounding type plugs and matching 3-conductor receptacles that accept the machine’s plug, as shown in Fig. A.

Repair or replace damaged or worn cord immediately.

Fig. B

Fig. A

POWER CONNECTIONS

A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3-prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the machine to the power line, make sure the switch (s) is in the “OFF” position and be sure that the electric current is of the same characteristics as indicated on the machine. All line connections should make good contact. Running on low voltage will damage the machine.

WARNING: SHOCK HAZARD. DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE

MACHINE IN DAMP LOCATIONS.

GROUNDING INSTRUCTIONS

WARNING: SHOCK HAZARD. THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT

THE OPERATOR FROM ELECTRIC SHOCK. Your machine is wired for 120 Volt, 60 HZ alternating

current. Before connecting the machine to the power source, make sure the switch is in the “OFF” position.

EXTENSION CORDS

Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. C, shows the correct gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

OPERATING INSTRUCTIONS

FOREWORD

The BDDP100 is a 10 in. bench drill press with a 3.2 amp motor, and a flexible work lamp. The BDDP100 can handle most types of drill press operations.

UNPACKING AND CLEANING

Carefully unpack the machine and all loose items from the shipping container(s). Remove the protective coating from all unpainted surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer thinner for this purpose). After cleaning, cover the unpainted surfaces with a good quality household floor paste wax.

NOTICE: THE MANUAL COVER PHOTO ILLUSTRATES THE CURRENT PRODUCTION MODEL. ALL OTHER ILLUSTRATIONS ARE REPRESENTATIVE ONLY AND MAY NOT DEPICT THE ACTUAL COLOR, LABELING OR ACCESSORIES AND MAY BE INTENDED TO ILLUSTRATE TECHNIQUE ONLY.

Fig. C

MINIMUM GAUGE EXTENSION CORD

RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES

Ampere Total Length Gauge of

Rating Volts of Cord in Feet Extension Cord

0-6 120

up to

25 18 AWG 0-6 120 25-50 16 AWG 0-6 120 50-100 16 AWG 0-6 120 100-150 14 AWG

6-10 120

up to

25 18 AWG 6-10 120 25-50 16 AWG 6-10 120 50-100 14 AWG 6-10 120 100-150 12 AWG

10-12 120

up to

25 16 AWG 10-12 120 25-50 16 AWG 10-12 120 50-100 14 AWG 10-12 120 100-150 12 AWG

12-16 120

up to

25 14 AWG 12-16 120 25-50 12 AWG 12-16 120

GREATER THAN 50 FEET NOT RECOMMENDED

DRILL PRESS PARTS

Fig. 2

1 - Drill Press Head and Motor

2 - Table Raising and Lowering Handle

3 - Table Clamp

4 - Chuck

5 - Chuck Key

6 - Pinon Shaft Handles (3)

7 - M8x1.25x125mm Carriage Head Screws (2), M8 Flat Washers (2), M8.1 Lock Washers (2), M8x1.25 Hex Nuts (2) (for fastening the base to a supporting surface)

8 - Worm Gear for Table Raising and Lowering

9 - Allen Wrenches (2)

10 - M8x1.25x25mm Hex Head Cap Screws (4)

11 - Table

12 - Base

13 - Column, Base Flange and Rack

ASSEMBLY

WARNING: For your own safety, do not connect the machine to the power source until the machine is

completely assembled and you read and understand the entire instruction manual.

ASSEMBLY TOOLS REQUIRED

1.) 2 hex wrenches - supplied 2.) soft-tip hammer

ASSEMBLY TIME ESTIMATE

1 hour or less

1. Assemble the column (A) Fig. 3, to the base (B) using the four screws, three of which are shown at (C). Loosen set screw (D) and remove ring (E) and raising rack (F).

Fig. 3

Fig. 4

Fig. 5

Fig. 6

2. Make certain worm gear (G) Figs. 4 and 5, is in place in table bracket (H) as shown.

3. Insert raising rack (F) Fig. 6, which was removed in STEP 1, into groove in table bracket making sure teeth of worm gear (G) located inside table bracket are engaged with teeth of raising rack (F).

Fig. 7

Fig. 8

Fig. 9

Fig. 10

4. Slide raising rack (F) Fig. 7, table and table bracket onto drill press column, as shown. Make sure bottom of raising rack (F) Fig. 8, is inside the flange (J) on drill press base.

5. Re-assemble ring (E) Fig. 9, which was removed in STEP 1. IMPORTANT: Bottom of ring (E) MUST NOT be pushed all the way down onto top of raising rack (F). MAKE SURE top of raising rack (F) is under bottom of ring (E) and that there is enough clearance to allow rack (F) to rotate around the column. THEN TIGHTEN

SET SCREW (D) BEING CAREFUL NOT TO OVERTIGHTEN.

6. Assemble table raising and lowering handle (K) Fig. 10, to worm gear shaft (G) and tighten screw (L) against flat on shaft.

Fig. 12

Fig. 13

Fig. 14

7. Thread stud on clamp handle (M) Fig. 12, into hole in rear of table bracket, as shown.

8. Place the drill press head (N) Fig. 13, onto the column as far as it will go. Align head (A) Fig. 13A, to table (B), and base (C). Tighten the two head locking screws (O) Fig. 13, with wrench supplied.

9. Thread the three pinion shaft handles (P) Fig. 14, into the three tapped holes located in the pinion shaft, as shown.

Fig. 13A

Fig. 15

Fig. 16

10. IMPORTANT: Make certain the spindle taper (Q) Fig. 15, and tapered hole in chuck (R) are clean and free of any grease, lacquer or rust preventive coatings. NOTE: Household oven cleaner can effectively remove any sub-stance from the spindle and chuck; however, carefully follow the manufacturer's safety rules concerning its use.

11. IMPORTANT: Open the chuck jaws as wide as possible by turning the chuck sleeve (S) Fig. 16.

12. Holding chuck on taper of spindle, tap with a soft tip hammer (T) or a block of wood and hammer to set chuck, as shown in Fig. 16. IMPORTANT: To avoid damage to the chuck, NEVER drive the chuck onto the spindle with a metal hammer.

FASTENING DRILL PRESS TO SUPPORTING SURFACE

If during operation there is any tendency for the machine to tip over, slide or walk on the supporting surface, the machine base must be secured to the supporting surface with a M8x1.25x125mm carriage head screw, 8.5mm flat washer, 8.5mm lock washer, M8x1.25 hex nut, through the two holes (A) Fig. 17, located in the machine base.

Fig. 17

OPERATING CONTROLS AND ADJUSTMENTS

STARTING AND STOPPING DRILL PRESS

The switch (A) Fig. 18, is located on the front of the drill press head. To turn the drill press “ON” move the switch up to the “ON” position. To turn the drill press

“OFF” move the switch down to the “OFF” position.

Fig. 18

LOCKING SWITCH IN THE “OFF” POSITION

IMPORTANT: When the machine is not in use, the

switch should be locked in the “OFF” position to prevent unauthorized use. This can be done by grasping the switch toggle (B) and pulling it out of the switch, as shown in Fig. 19. With the switch toggle (B) removed, the switch will not operate. However, should the switch toggle be removed while the drill press is operating, the switch can be turned “OFF” once, but cannot be restarted without inserting the switch toggle (B).

FLEXIBLE LAMP

WARNING: The flexible lamp operates independently

of the drill press. To turn the lamp “ON” and “OFF”, rotate switch (A) Fig. 19A.

To reduce the risk of fire, use 40 watt or less, 120 volt, reflector track type light bulb (not supplied). A standard household light bulb should not be used. The reflector track type light bulb should not extend below the lamp shade.

TABLE ADJUSTMENTS

1. The table can be raised or lowered on the drill press column by loosening the table clamp (A) Fig. 20, and turning the table raising and lowering handle (B) Fig. 21. After the table is at the desired height, tighten clamp (A) Fig. 20. NOTE: Final positioning of the drill press table should always be from the bottom to the up position.

2. The table can be rotated 360 degrees on the column by loosening clamp (A) Fig. 20, rotate table to desired position and tighten clamp (A).

Fig. 19

Fig. 20

Fig. 21

Fig. 19A

Fig. 22 Fig. 23

Fig. 24

3. The table can be tilted right or left by pulling out and removing table alignment pin (C) Fig. 22. NOTE: If pin (C) is difficult to remove, turn nut (E) clockwise to pull pin out of casting.

4. Fig. 23, illustrates the table alignment pin (C) removed. Loosen table locking bolt (D), tilt table to the desired angle and tighten bolt (D). When returning table to the level position, replace table alignment pin (C). This will position the table surface at 90 degrees to the spindle.

5. A tilt scale (E) Fig. 24, is provided on the table bracket casting to indicate the degree of tilt. A witness line and zero mark (F) are also provided on the table to line up with the scale (E).

SPINDLE SPEEDS

Five spindle speeds of 620, 1100, 1720, 2340 and 3100 RPM are available with your drill press. Fig. 25, illustrates which step on the motor and spindle pulleys the belt must be placed on to obtain the five speeds available.

CHANGING SPEEDS AND ADJUSTING BELT TENSION

1. DISCONNECT MACHINE FROM POWER SOURCE.

2. Lift up the belt and pulley guard (A) Fig. 26.

3. Release belt tension by loosening tension lock knob (B) Fig. 26, and pivoting the motor (D) toward the front of the drill press.

4. While holding the motor toward the front of the drill press, position the belt (C) on the desired steps of the motor and spindle pulleys, as shown in Fig. 26.

5. After the belt is positioned on the desired steps of the motor and spindle pulleys, move motor (D) Fig. 26, to the rear until the belt is properly tensioned and tighten tension lock knob (B). The belt should be just tight enough to prevent slipping. Excessive tension will reduce the life of the belt, pulleys and bearings. Correct tension is obtained when the belt (C) can be flexed about 1in. out of line midway between the pulleys using light finger pressure.

SPINDLE

MOTOR

3100

2340

1720

1100

620

Fig. 25

Fig. 26

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