BK's Battery Capacity Analyser Model 601 measures the
terminal voltage, internal resistance & % capacity l eft in a b a ttery.
By just selecting proper AH range & pressing TEST switch,
user can get the terminal voltage, % Balance capacity & intern al
resistance as per the selections.
Model 601 supports 6V & 12V storage type lead acid batteries
with wide range of AH capacity. No external power (Mains or
DC) is required. The unit works on BUT (Battery Under Test).
NOTE: Model 601 operates the same as the 602
1.2 APPLICATIONS
As the information age develops, it is likely that the demand for
UPS units will increase for use in hospitals, offices, labs etc. It is
expected that the importance of battery maintenance will increase
alongwith increasing demand for UPS.
Looking forward to the future developments the Battery
Capacity Analyser can fulfill many applications.
The instrument can be applicable for Automobile Service
Stations, UPS Manufacturing, Maintenance and Field Servicing,
QC Department, Battery Systems in Railways, Telecommunications, Ships / Submari n e e t c .
Section 1
1.3 SPECIFICATIONS
Voltage Ranges:
Display: i) Capacity 0% to 100%.
Min. Input Voltage:
Max. Input Voltage:
AH Sel ec t i on : Programmable 1-100AH in step s o f 1A H .
No Load Voltage Accuracy: ±0.2% ±1 c o u nts.
Voltage Resolution: 10mV.
Dimensions (mm): 89(W)x280(H)x54(D) approx.
3.5 x 11 x 2.12”
Weight: 2.3lb (1.04 kg)
NOTE: Specifications and information are subject to change without
notice. Please visit www.bkprecision.com
information.
3
Model 601: 6V, 12V automatically selected
Model 602: 24V, 36V automatically selected
ii) No load Voltage & loaded Voltage.
iii) Internal Resistance.
Model 601: 4.8V
Model 602: 19.2
Model 601: 20V
Model 602: 50V
for the most current product
Section 2
Operation
2.1 FRONT PANEL CONTROLS
1. PRESS & HOLD POWER / SEL. AH KEY After you connect the BUT to the
battery analyzer, you need to press & hold this key to activate the b attery analyzer.
After activation user can select the AH values as per BUT rating using this key.
2. UP KEY
This key is used to increase theAH values.
3. DOWN KEY
With this key, the user can decrease the AH values.
4. TEST KEY
On pressing this key the measurement will begin.
5. TEST REPEAT KEY
This key is used to repeat pre vi ously per for me d test.
6. REVERSE POLARITY
This LED glows when the battery is reverse connected.
7. LCD
This is 16x2 line alphanumeric display. It displays various messages & results of
tests as per AH value selected.
8/9. TEST LEADS
These are used to connect the BUT to the Battery Analyzer. The Red test lead is to be
connected to the +ve terminal of BUT & black is used to connect to the -ve termina
4
Operation
2.2 OPERATING PROCEDURE
Follow the steps as outlined below :
2.2.1 Connection Procedure
Connect Battery Capacity Analyzer (601) to Battery Under
Test (BUT). Connect the +ve terminal of 601 to +ve terminal of
Battery. Connect -ve terminal of 601 to -ve terminal of Battery.
The 601 is powered by BUT. To power on the unit, press & hold
the POWE R ke y. O n Power up, 601 performs a memory test &
displays open circuit voltage on LCD.
CAUTION : Do not connect the +ve terminal of 601 to -ve
terminal of BUT and -ve terminal of 601 to +ve terminal of
BUT. On doing so, the 'Reverse Po lari ty' LED glows.
Operation Procedure
2.2.2
On Power up, following screens will appear.
BK-PRECISION
BK-601
Next the unit goes the memory test.
Following message will be displayed.
MEMORY TEST……
If memory test is OK.
FOUND PREVIOUS
SETTINGS
If the memory test fails:
NO SETTINGS FOUND
LOADING DEFAULTS
If the flash memory is corrupted, following
Message is displayed.
INT MEMORY ERROR
LOADING DEFAULTS
Next screen directs the user to the menu to select the sub-menu. The
battery is auto-sensed & the defaults are loading accordingly.
After memory test, the open circuit voltage is displayed on the first
line of LCD, the required AH value can be selected using up &
down keys.
OPEN CKT: 12.53V
SELECT AH: 028
On selecting the required AH value, press SELECT AH & then
press the TEST key, the measurements will begin & following
message is displayed. Backlight will switch off during the test.
TEST INPROGRESS
12.53V 028AH
The results will be displayed as follows.
12.37V 61.87%CAP
IR: 39.2 mOhm
5
Operation
The first field indicates the battery terminal voltage when battery
was loaded during the test; the second field shows the balance
capacity in percentage. IR indicates the internal resistance in milli
ohms.
After the test, follows a cooling period of approximately 15 seconds.
If user tries to perform a test during this period, the following
message is displayed.
TO BEGIN NEXT
SESSION, WAIT….
In case the open circuit voltage of BUT exceeds 14.8V, the following
screen will be continuously flashed & you will not b e able to enter
the test mode.
X HIGH VOLTAGE X
REMOTE BATTERY
Once the test period elapses the following screen will be displayed.
OPEN CKT: 12.53V
SELECT AH: 028
To start a new test, press SELECT AH key & in order to repeat the
same test, press TEST REPEAT key.
To preve n t un ne c e s sa ry discha r ge o f B UT , BATTERYANALYSER
will switch off automatically after 5 minute s of non-op erational
period.
CAUTION
1) Do not connect Model 601 to a volta ge sour ce mor e tha n 20 V.
2) Do not connect model 602 to a voltage source that is more than
50V.
3) Do not connect the unit to a battery connecte d in c ircuit.
6
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