CAST IRON
SINGLE PHASE
THREE PHASE
S750C
S1500C
S08C
S15C
S22C
S37C
S55C
S75C
316 STAINLESS STEEL
SINGLE PHASE
THREE PHASE
SX750CSS
SX1500CSS
SX08CSS
SX15CSS
SX22CSS
SX37CSS
SX55CSS
SX75CSS
INSTALLATION, OPERATION & MAINTENANCE MANUAL
S & SX SERIES
SIDE DISCHARGE
Electric Submersible Pumps
Single Phase
115V & 230V
Three Phase
208V, 230V, 460V & 575V
Read this manual carefully before installing, operating or servicing these pump models.
Observe all safety information. Failure to comply with instructions may result in personal
injury and/or property damage. Please retain these instructions.
Version 2/3/2014
TABLE OF CONTENTS
INTRODUCTION ............................................................................................................................................................................... 4
SAFETY ............................................................................................................................................................................................ 5
INSPECTION..................................................................................................................................................................................... 6
PRE-INSTALLATION INSPECTION ............................................................................................................................................. 6
OIL FILL QUANTITY/TYPE .......................................................................................................................................................... 7
PUMP INSTALLATION ................................................................................................................................................................. 7
POSITIONING THE PUMP ........................................................................................................................................................... 8
PUMP ROTATION ....................................................................................................................................................................... 9
PUMP OPERATION ........................................................................................................................................................................ 10
TYPICAL MANUAL DEWATERING INSTALLATION ....................................................................................................................... 10
STOPPING................................................................................................................................................................................. 11
TYPICAL AUTOMATIC DEWATERING INSTALLATION ................................................................................................................. 11
STOPPING................................................................................................................................................................................. 13
INTENDED METHODS OF CONNECTION ..................................................................................................................................... 13
SINGLE PHASE WIRING INSTRUCTIONS ..................................................................................................................................... 13
THREE PHASE WIRING INSTRUCTIONS ...................................................................................................................................... 13
TROUBLE SHOOTING .................................................................................................................................................................... 15
PUMP WILL NOT RUN .............................................................................................................................................................. 15
PUMP RUNS BUT DOES NOT DELIVER RATED CAPACITY ................................................................................................ ... 15
SERVICING YOUR SUBMERSIBLE PUMP ................................................................ ............................................................... 15
MAINTAINING YOUR PUMP ..................................................................................................................................................... 16
CHANGING SEAL OIL ............................................................................................................................................................... 16
EXPLODED VIEW OF S750C, SX750CSS, S1500C, SX1500CSS ................................................................................................. 17
EXPLODED VIEW OF S08C, SX08CSS, S15C, SX15CSS ............................................................................................................. 18
EXPLODED VIEW OF S22C, SX22CSS, S37C, SX37CSS ............................................................................................................. 19
EXPLODED VIEW OF S55C, SX55CSS, S75C, SX75CSS ............................................................................................................. 20
S SERIES PARTS LIST ................................................................................................................................................................... 21
SX SERIES PARTS LIST ................................................................................................................................................................ 23
SINGLE PHASE WIRING DIAGRAM 115V & 230V W/GOVERNOR SWITCH ................................................................................. 25
MODELS S750C, SX750CSS, S1500C, SX1500CSS ........................................................................................................... 25
THREE PHASE WIRING DIAGRAMS ............................................................................................................................................. 26
208V .......................................................................................................................................................................................... 26
MODELS S08C, SX08CSS, S15C, SX15CSS, S22C, SX22CSS, S37C, SX37CSS, S55C, SX55CSS, S75C, SX75CSS ..... 26
230V .......................................................................................................................................................................................... 27
MODELS S08C, SX08CSS, S15C, SX15CSS, S22C, SX22CSS, S37C, SX37CSS, S55C, SX55CSS, S75C, SX75CSS ..... 27
460V .......................................................................................................................................................................................... 28
MODELS S08C, SX08CSS, S15C, SX15CSS, S22C, SX22CSS, S37C, SX37CSS, S55C, SX55CSS, S75C, SX75CSS ..... 28
575V .......................................................................................................................................................................................... 29
MODELS S08C, SX08CSS, S15C, SX15CSS, S22C, SX22CSS, S37C, SX37CSS, S55C, SX55CSS, S75C, SX75CSS ..... 29
SEAL MINDER® .............................................................................................................................................................................. 30
WARRANTY AND LIMITATION OF LIABILITY ................................................................................................................................ 32
START-UP REPORT FORM............................................................................................................................................................ 33
NOTES: ........................................................................................................................................................................................... 36
4
INTRODUCTION
This Installation, Operation and Maintenance manual provides important information on
safety and the proper inspection, disassembly, assembly and testing of the BJM
Pumps® S & SX Series submersible pump. This manual also contains information to
optimize performance and longevity of your BJM Pumps submersible pump.
The submersible S Series pumps are designed to pump water. The SX Series
pumps are designed to pump corrosive liquids in concentrations chemically
compatible with 316SS and FKM. The S & SX Series pumps are not explosionproof. They are not designed to pump volatile or flammable liquids.
Note: Consult chemical resistance chart for compatibility between pump
materials and liquid before operating pump.
If you have any questions regarding the inspection, disassembly, assembly or testing
please contact your BJM Pumps distributor, or BJM Pumps, LLC.
BJM Pumps, LLC
123 Spencer Plain Rd
Old Saybrook, CT 06475, USA
Phone: 877-256-7867
Phone: 860-399-5937
Fax: 860-399-7784
Information, including pump data sheets and performance curves, is also available on
our web site: www.bjmpumps.com
For assistance with your electric power source, please contact a certified electrician.
Please pay attention to the following alert notifications. They are used to notify
operators and maintenance personnel to pay special attention to procedures, to avoid
causing damage to the equipment, and to avoid situations that could be dangerous to
personnel.
NOTE: Instructions to aid in installation, operation, and maintenance or which
clarify a procedure.
Immediate hazards that WILL result in severe personal injury or
death. These instructions describe the procedure required and the injury which will
result from failure to follow the procedure.
Hazards or unsafe practices that COULD result in severe personal
injury or death. These instructions describe the procedure required, and the injury which
could result from failure to follow the procedure.
Hazards or unsafe practices which COULD result in personal injury
or product or property damage. These instructions describe the procedure required and
the possible damage which could result from failure to follow the procedure.
5
SAFETY
Pump installations are seldom identical. Each installation and application can vary due
to many different factors. It is the owner/service mechanics responsibility to repair,
service, and test to ensure that the pump integrity is not compromised according to this
manual.
Risk of electric shock – this pump has not been investigated for use
in swimming pool areas.
Do not pump flammable, inflammable or volatile liquids. Death
or serious injury will result.
Before attempting to open or service the pump:
1) Familiarize yourself with this manual.
2) Unplug or disconnect the pump power cable to ensure that the pump will remain
inoperative.
3) Allow the pump to cool if overheated.
Do not operate the pump with a worn or damaged electric power
cable. Death or serious injury could occur.
Never attempt to alter the length or repair any power cable with a
splice. The pump motor and pump motor and cable must be completely waterproof.
Damage to the pump or personal injury may result from alterations.
After the pump has been installed, make sure that the pump and all
piping are secure before operation.
Do not lift the pump by the power cable piping or discharge hose.
Attach proper lifting equipment to the lifting handle (or lifting rings) fitted to the pump. Do
not suspend the pump by the power cable.
Obtain the services of a qualified electrician to troubleshoot, test
and/or service the electrical components of this pump.
Pumps and related equipment must be installed and operated
according to all national, local and industry standards.
6
INSPECTION
Review all safety information before servicing pump.
The following are recommended installation practices/procedures for the pump. If there
are questions in regards to your specific application, contact your local BJM Pumps
distributor or BJM Pumps, LLC.
PRE-INSTALLATION INSPECTION
1) Check the pump for damage that may have occurred during shipment.
2) Inspect the pump for any cracks, dents, damaged threads, etc.
3) Check power cable (and Seal Minder® cable, if installed) for any cuts or damage.
4) Check for, and tighten any hardware that appears loose.
5) Carefully read all tags, decals and markings on the pump.
6) Important: Always verify that the pump nameplate, amps, voltage, phase, and
HP ratings match your control panel and power supply.
Warranty does not cover damage caused by connecting pumps and controls to an
incorrect power source (voltage/phase supply). Record the model numbers and serial
numbers from the pumps and control panel on the front of this instruction manual for
future reference. Give it to the owner or affix it to the control panel when finished with
the installation.
If anything appears to be abnormal, contact your BJM Pumps distributor or BJM
Pumps, LLC. If damaged, the pump may need to be repaired before use. Do not install
or use the pump until appropriate action has been taken.
7
OIL IN SEAL CHAMBER
MODEL
U.S. FL. OZ.
CC.
TYPE OF OIL
S750C
7.8
230
ISO 32 NSF Food Grade Mineral Oil
S750C-3
7.8
230
ISO 32 NSF Food Grade Mineral Oil
S1500C
7.8
230
ISO 32 NSF Food Grade Mineral Oil
S08C
7.8
230
ISO 32 NSF Food Grade Mineral Oil
S08C-3
7.8
230
ISO 32 NSF Food Grade Mineral Oil
S15C
7.8
230
ISO 32 NSF Food Grade Mineral Oil
S22C
11.8
350
ISO 32 NSF Food Grade Mineral Oil
S37C
11.8
350
ISO 32 NSF Food Grade Mineral Oil
S55C
35.5
1050
ISO 32 NSF Food Grade Mineral Oil
S75C
35.5
1050
ISO 32 NSF Food Grade Mineral Oil
OIL IN SEAL CHAMBER
MODEL
U.S. FL. OZ.
CC.
TYPE OF OIL
SX750CSS
10.1
300
ISO 32 NSF Food Grade Mineral Oil
SX750CSS-3
10.1
300
ISO 32 NSF Food Grade Mineral Oil
SX1500CSS
10.1
300
ISO 32 NSF Food Grade Mineral Oil
SX08CSS
10.1
300
ISO 32 NSF Food Grade Mineral Oil
SX08CSS-3
10.1
300
ISO 32 NSF Food Grade Mineral Oil
SX15CSS
10.1
300
ISO 32 NSF Food Grade Mineral Oil
SX22CSS
13.5
400
ISO 32 NSF Food Grade Mineral Oil
SX37CSS
13.5
400
ISO 32 NSF Food Grade Mineral Oil
SX55CSS
35.5
1050
ISO 32 NSF Food Grade Mineral Oil
SX75CSS
35.5
1050
ISO 32 NSF Food Grade Mineral Oil
Lubrication:
No additional lubrication is necessary. The shaft seal and bearings are fully lubricated
from the factory. Seal oil should be checked once per year. See table below.
OIL FILL QUANTITY/TYPE
S & SX Series pumps have been evaluated for use with water or water based solutions.
Please contact the manufacturer for additional information.
SX750CSS (115v) are supplied with a grounding conductor and grounding-type
attachment plug. 230V single phase pumps and all three phase pumps do not come
with electric plug connectors. To reduce the risk of electric shock, be certain that it is
connected only to a properly grounded, grounding-type receptacle.
PUMP INSTALLATION
Risk of electric shock. Pump models; S750C, SX750C, S750C-3,
8
Lifting:
Attach a rope or lifting chain (not included) to the handle (or lifting rings) on the top of
the pump.
Do not lift the pump by the power cable or discharge hose/piping.
Proper lifting equipment (rope/chain) must be used.
POSITIONING THE PUMP
BJM Pumps, S & SX Series pumps are designed to operate fully or partially
submerged. Avoid running the pump dry for extended periods of time. Refer to data
sheet for minimum submersion depth for your particular model. Data sheets can be
obtained online at www.bjmpumps.com or by calling BJM Pumps, LLC at 860-399-5937.
As a general rule, S and SX Series side discharge pumps can pump down to a level
above the suction screen. Pumping lower than screen will permit air to enter the pump
and cavitate, lose prime or become air bound.
Do not run the pump dry.
Pump liquid should not exceed a maximum temperature of 104°F.
Never place the pump on loose or soft ground. The pump may sink, preventing
water from reaching the impeller. Place on a solid surface or suspend the pump
with a lifting rope/chain. The S & SX Series pumps are provided with a suction
strainer to prevent large solids from clogging the impeller. Any spherical solids
which pass through the strainer should pass through the pump.
For maximum pumping capacity, use the proper size non-collapsible hose or rigid
piping. A check valve may be installed after the discharge to prevent back flow
when the pump is shut off.
9
PUMP ROTATION
Two ways to check the correct pump rotation:
1. By looking at the impeller; the rotation of the impeller should be counter
clockwise as shown in the picture below.
2. By looking from the top of the pump. Since the impeller cannot be seen, the best
way to check the rotation is to check the kick back motion of the pump when the
pump just starts. The kick back motion of the pump should be counter clockwise
as shown in the picture below.
10
PUMP OPERATION
This pump is designed to handle dirty water that contains some
solids. It is not designed to pump volatile or flammable liquids. Do not attempt to pump
any liquids which may damage the pump or endanger personnel as a result of pump
failure.
Do not operate this pump where explosive vapors or
flammable material exist. Death or Serious injury will result.
TYPICAL MANUAL DEWATERING INSTALLATION
NOTE: Maximum recommended starts should not exceed 10 times per hour.
All S & SX models are provided with a 33’ (10 m) power cable. NEVER splice the power
cable due to safety and warranty considerations. Always keep the plug end dry.
Note: 230V, single phase and 208V, 230V, 460V & 575V three phase units do not
have a plug and have to be provided separately.
Do not alter the length or repair any power cable with a splice. The
pump motor and cable must be completely waterproof. Damage to the pump or
personal injury may result from alterations.
For manual operation: 115 volt: plug the power cable into any 115 volt grounded
receptacle. 208, 230, 460 & 575 volt: Attach the proper plug, connect directly to the
power source or control box. Check the direction of the rotation. Tilt the pump and start
it. It should twist in the opposite direction of the arrow (on pump). It is recommended
that a Ground Fault Interrupter (GFI) type receptacle (or equivalent) be used.
Single phase pumps always use a three-prong grounded
receptacle. It is recommended that a Ground Fault Interrupter (GFI) type receptacle (or
equivalent) be used.
11
STOPPING
To stop the pump (manual and automatic mode), unplug it from the power source, turn
off the breaker, or turn the power source off (generator).
Typical 3 phase manual control 1
TYPICAL AUTOMATIC DEWATERING INSTALLATION
NOTE: Maximum recommended starts should not exceed 10 times per hour.
Float switches (wired into the pump motor or piggy-back style) are available from the
factory as an option.
Note: 208V, 230V, 460V & 575V pumps do not have a plug installed.
12
Three phase pumps need a separate control box with float(s) for automatic
operation.
13
STOPPING
To stop the pump (manual and automatic mode), unplug it from the power source, turn
off the breaker, or turn the power source off (generator).
INTENDED METHODS OF CONNECTION
Use with approved motor control that matches motor input in full
load amperes. “UTILLISER UN DÉMARREAR APPROUVÉ CONVENANT AU
COURANT Á PLEINE CHARGE DU MOTEUR.”
BJM Pumps has been evaluated for use with water or water based solutions. Please
contact the manufacturer for additional information.
SINGLE PHASE WIRING INSTRUCTIONS
FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP
FROM ITS POWER SOURCE BEFORE HANDLING. Single phase pumps are supplied
with a three prong grounded plug to help protect you against the possibility of electrical
shock. DO NOT UNDER ANY CIRCUMSTANCES REMOVE THE GROUND PIN. The
three prong plug must be inserted into a mating three prong grounded receptacle. IF
the installation does not have such a receptacle it must be changed to the proper type,
wired and grounded in accordance with the National Electrical Code and all applicable
local codes and ordinances.
“Risk of electrical shock” Do not remove power supply cable and
strain relief or connect conduit directly to the pump.
Installation and checking of electrical circuits and hardware should
be performed by a qualified licensed electrician.
THREE PHASE WIRING INSTRUCTIONS
FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP
FROM ITS POWER SOURCE BEFORE HANDLING.
“Risk of electrical shock” Do not remove power supply cable and
strain relief or connect conduit directly to the pump.
Installation and checking of electrical circuits and hardware should
be performed by a qualified licensed electrician.
14
To automatically operate a non-automatic three phase pump, a control panel is
required. Follow the instructions provided with the panel to wire the system. For
automatic three phase pumps see automatic three phase wiring diagram.
Typical 3 phase Auto Control 1
Before installing a pump, check the pump rotation to insure that wiring has been
connected properly to power source, and that the green lead of power cable (See wiring
diagram), is connected to a valid ground, momentarily energize the pump, observing the
directions of kick back due to starting torque. Rotation is correct if kick back is in the
opposite direction of rotation arrow on the pump casing. If rotation is not correct,
switching of any two power leads other than ground will provide the proper rotation.
DO NOT PLACE HANDS IN PUMP SUCTION WHILE CHECKING
MOTOR ROTATION. TO DO SO WILL CAUSE SEVERE PERSONAL INJURY.
Three phase pumps have integral motor overload protection. It is recommended that all
three phase pumps using a motor starting device also incorporate motor overload
protection. Pumps must be installed in accordance with the National Electrical Code
and all applicable local codes and ordinances. Pumps are not to be installed in locations
classified as hazardous in accordance with National Electrical Code, ANSI/NFPA 70.
15
Connect pump to a junction box, outlet box, control box, enclosure with a wiring
compartment that meets NEC and local codes. The provision for supply connection
shall reduce the risk of water entry during temporary, limited submersion and shall
comply with the applicable requirements of the Standard for Enclosures for Electrical
Equipment, UL 50, or the standard for Metallic Outlet Boxes, UL 514A, and the standard
for Motor-Operated Water Pumps. UL 778.
TROUBLE SHOOTING
Disconnect the power source to the pump BEFORE attempting
any type of trouble shooting, service or repair.
PUMP WILL NOT RUN
1. Check power supply (fuses, breaker). Reset power.
2. Blocked impeller. Remove strainer, check and clean.
3. Defective cable or incorrect wiring.
4. Strainer clogged. Check and clean as necessary.
5. Float switch tangled/obstructed. Clean and free float switch from obstruction.
6. Float switch defective. Replace float switch.
7. Pump overheated or temperature of liquid exceeds pump operating
temperature.
Warning: Pump will restart automatically when motor over-heat protection switch
cools.
PUMP RUNS BUT DOES NOT DELIVER RATED CAPACITY
1. Discharge line clogged, restricted or hose kinked. Check discharge hose/pipe.
2. Worn impeller and/or suction cover. Inspect and replace as necessary.
3. Pump overloaded due to liquid pumped being too thick.
4. Pumping air. Check liquid level and position of pump.
5. Excessive voltage drops due to long cables.
6. Three phase only; pump running backwards, check rotation.
SERVICING YOUR SUBMERSIBLE PUMP
Pump should be disconnected from the electric power supply before proceeding to do
any service or maintenance.
To service or repair your pump, please contact your local BJM Pumps distributor.
Service should only be performed by a qualified electrician.
16
MAINTAINING YOUR PUMP
Pump should be disconnected from the electric power supply before proceeding
to do any service or maintenance.
Pump should be inspected at regular intervals.
More frequent inspections are required if the pump is used in a harsh
environment.
Preventative maintenance should be performed to reduce the chance of
premature failure.
Worn impellers and lip seals should be replaced.
Cut or cracked power cables must be replaced. (Never operate a pump with a
cut, cracked or damaged power cable.)
Seal oil should be checked once per year.
Maintenance should always be done when taking a pump out of service before
storage.
1) Clean pump of dirt and other build up.
2) Check condition of oil around the shaft seals.
3) Check hydraulic parts: check for wear.
4) Inspect power cable. Make sure that it is free of nicks or cuts.
CHANGING SEAL OIL
Changing the seal oil in the S & SX Series pumps is very easy.
1) Make sure that the pump cable is disconnected from the power source.
2) Lay the pump down on its side.
3) Remove the screws that hold the bottom plate in place.
4) Remove bottom plate.
5) Remove screws holding the suction cover.
6) Remove the suction cover.
7) Remove the impeller.
8) Remove the inspection screw for the oil chamber (pos#50-08). Pour
out a small sample of the oil. If it is milky white, or contains water, then
the oil and possible, the mechanical seal, should be changed. If an oil
change is needed:
9) Remove the screws that hold the oil chamber cover in place & remove
the oil.
10) Replace the mechanical seal if necessary.
11) Replace the oil.
12) Assemble the pump.
17
EXPLODED VIEW OF S750C, SX750CSS, S1500C, SX1500CSS
18
EXPLODED VIEW OF S08C, SX08CSS, S15C, SX15CSS
19
EXPLODED VIEW OF S22C, SX22CSS, S37C, SX37CSS
20
EXPLODED VIEW OF S55C, SX55CSS, S75C, SX75CSS
21
Pump Model S750C S1500C S08C S15C S22C S37C S55C S75C
Pos. No. Part Description
Item # Item # Item # Item # Item # Item # Item # Item #
01-2 Stand 202843 201986 202843 201986 201990 201992 201996 201996
02
Bottom Plate - - - - - - 202020 202020
03 Impeller Nut - - 202894 202894 202894 202894 202897 202897
04 Impeller Washer - - 202907 202907 202907 202907 202917 202917
05 Impeller 202093 202098 202099 202103 202105 202107 202109 202112
06 Impeller Key - - 202140 202140 202140 202140 202142 202142
07 Pump Housing 202173 203008 202173 203008 203011 203014 203022 203022
08 Oil Chamber Cover 202213 202213 202213 202213 202218 202218 203044 203044
08-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit
09 Lip Seal Buna-N 203051 203051 203051 203051 202234 202234 202238 202238
09 Lip Seal FKM (Optional) 202232 202232 202232 202232 202235 202235 202241 202241
09 Lip Seal EPDM (Optional) 203052 203052 203052 203052 203054 203054 203061 203061
09A Lower Lip Seal Buna-N - - - - - - 202238 202238
09A Lower Lip Seal FKM (Optional) - - - - - - 202241 202241
09A Lower Lip Seal EPDM (Optional) - - - - - - 203061 203061
12 Lip Seal for Lower Bearing - - - - - - 202236 202236
13 Mechanical Seal Buna-N 200501 200501 200501 200501 200302 200302 200305 200305
13 Mechanical Seal FKM** 200500 200500 200500 200500 200301 200301 200304 200304
14 Lower Ball Bearing 200958 200958 200958 200958 200959 200959 200960 200961
14-1 Lower Ball Bearing - - - - - - 200960 200961
14-2 Lower Bearing Retainer Clip 202279 202279 202279 202279 202279 202279 202279 202279
17 Rotor w/ Shaft 115/230V, 1PH 203088 203092 - - - - - -
17 Rotor w/ Shaft, 3PH - - 202307 202311 202315 202319 202324 202326
18 Stator w/ Casing 115V, 1PH 200511 - - - - - - -
18 Stator w/ Casing 230V, 1PH 200570 200514 - - - - - -
18 Stator w/ Casing 208V, 3 PH - - 200524 200528 200532 200536 200665 -
18 Stator w/ Casing 230/460V, 3PH - - 200546 200550 200554 200558 200562 200566
18 Stator w/ Casing 575V, 3PH - - 200588 200592 200596 200600 200605 200609
19 Governor Switch w/Switch Plate 202360 202360 - - - - - -
20 Upper Ball Bearing 200967 200967 200967 200967 200958 200958 200959 200959
20-1 O-Ring (Kit Only) - - - - - - Kit Kit
21A Oil Chamber/Motor Housing 202196 202196 202196 202196 203030 203030 202180 203004
21A-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit
21B Motor Cover Upper 202368 202368 - - - - - -
23 Overload Protector 115V, 1PH 202383 - - - - - - -
23 Overload Protector 230V, 1PH 202395 202383 - - - - - -
23 Overload Protector 208V, 3PH - - 202385 202388 202390 202392 202394 -
23 Bolt - Suction Cover - - 202385 202388 202390 202392 202394 202396
S SERIES PARTS LIST
22
23 Overload Protector 460V, 3PH - - 202387 202386 202389 202391 202393 202394
23 Overload Protector 575V, 3PH - - 202399 202387 202386 202389 202391 202393
24 Capacitor 115V 202417 - - - - - - -
24 Capacitor 230V 202418 202420 - - - - - -
26 Pump Top Cover (W/ Sensor opening) 202433 202433 202435 202435 202818 202437 202439 202439
26-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit
27 Power Cable w/ Gland-115V,1PH 201693 - - - - - -
27 Power Cable w/ Gland-230V,1PH, No Plug 201694 201694 - - - - - -
27 Power Cable w/ Gland-3PH - - 201701 201701 203442 203444 203446 203446
27-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit
27-2 Oil Sensor Cable 202763 202763 202763 202763 202763 202763 202763 202763
27-2-1 O-Ring Kit Only Kit Kit Kit Kit Kit Kit Kit Kit
27-3 Seal Minder Cap 203139 203139 203139 203139 203139 203139 203139 203139
31D Oil Sensor w/Wire and Ring Term. 202408 202408 202408 202408 203999 203999 204000 204000
31E Ground Wire w/Ring Term. 203145 203145 203145 203145 203145 203145 203145 203145
32 Power Cord Line Clip / Strain Relief 203161 203161 203161 203161 204161 202497 202497 202497
33 Oil Sensor Cord Line Clip 203163 203163 203163 203163 203163 203163 203163 203163
34 Handle / Chain Handle 202517 202517 202517 202517 202509 202509 202515 202515
35 Rod Bolts 202666 202668 202669 202670 202671 202672 202673 202674
38 Discharge Nippple 2" 202531 - 202531 - - - - -
38 Discharge Nipple 3" 202534 202534 202534 202534 202534 202534 - -
38E Discharge Elbow 202570 202558 202570 202558 202558 202558 202560 202560
38E-1 Gasket, Discharge Elbow Buna-N 203212 203208 203212 203208 203208 203208 203210 203210
38E-1 Gasket, Discharge Elbow FKM (Optional) 203213 203209 203213 203209 203209 203209 203211 203211
38F Discharge Flange 2" 202562 - 202562 - - - - -
38F Discharge Flange 3" - 202545 - 202545 202545 202545 - -
38F Discharge Flange 4" - - - - 202552 202552 202537 202537
38F-1 Gasket, Discharge Flange Buna-N 203206 202659 203206 202659 202659 202659 203210 203210
38F-1 Gasket, Discharge Flange FKM (Optional) 203207 202660 203207 202660 202660 202660 203211 203211
50-01-2 Bolt for Strainer/Stand 203228 203228 203228 203228 203228 203228 203229 203229
50-02 Bolt for Suction Cover - - - - - - 203229 203229
50-07 Screw for Oil Chamber/Motor Housing 203228 203228 203228 203228 203228 203228 203229 203229
50-08 Screw for Oil Chamber Cover 203219 203219 203219 203219 203219 203219 203246 203246
50-11 Screw for Oil Fill 203218 203218 203218 203218 203218 203218 203218 203218
50-11-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit
50-12 Screw for Pressure Check 203218 203218 203218 203218 203218 203218 203218 203218
50-12-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit
50-14-2 Screw 203219 203219 203219 203219 203219 203219 203219 203219
50-19 Screw for Gov. Switch Plate 202693 202693 - - - - - -
50-23 Screw for Overload 202700 202700 202700 202700 202700 202700 202700 202700
50-27 Screw for Power Cord 203216 203216 203216 203216 203246 203246 203246 203246
50-27-2 Screw for Oil Sensor Cord 203216 203216 203216 203216 203216 203216 203216 203216
50-31E Screw for Ground Wire 202692 202692 202692 202692 202692 202692 202692 202692
50-32/50-33 Screw for Line Clip 203214 203214 203214 203214 - - - -
50-34 Screw for Handle 203219 203219 203219 203219 - - - -
50-34-3 Lock Washer - - - - - - 202902 202902
50-38E Bolt for Discharge Elbow 203253 203255 203253 203255 203255 203255 203286 203286
50-38F Bolt for Discharge Flange 203289 203289 203289 203289 203289 203253 203287 203287
202629 202629 202636 202636 202638 202638 202640 202640
203197 203197 202646 202646 202641 202641 202644 202644
O-Ring Kit - Buna N
O-Ring Kit - FKM (Optional)
23
Pump Model SX750CSS SX1500CSS SX08CSS SX15CSS SX22CSS SX37CSS SX55CSS SX75CSS
Pos. No.
Part Description Item # Item # Item # Item # Item # Item # Item # Item #
01-2 Stand 201985 201987 201985 201987 201991 201993 201997 201997
02
Bottom Plate - - - - - - 202022 202022
03 Impeller Nut - - 202894 202894 202894 202894 202897 202897
04 Impeller Washer - - 202907 202907 202907 202907 202917 202917
05 Impeller 202095 202097 202101 202104 202106 202108 202111 202113
06 Impeller Key - - 202140 202140 202140 202140 202142 202142
07 Pump Housing 202176 202172 202176 202172 202177 202181 202189 202189
07-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit - -
08 Oil Chamber Cover 202214 202214 202214 202214 202219 202219 202217 202217
08-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit
09 Lip Seal FKM 202232 202232 202232 202232 202235 202235 202241 202241
09 Lip Seal Buna-N (Optional) 203051 203051 203051 203051 202234 202234 202238 202238
09 Lip Seal EPDM (Optional) 203052 203052 203052 203052 203054 203054 203061 203061
09A Lower Lip Seal FKM - - - - - - 202241 202241
09A Lower Lip Seal Buna-N (Optional) - - - - - - 202238 202238
09A Lower Lip Seal EPDM (Optional) - - - - - - 203061 203061
12 Lip Seal for Lower Bearing - - - - - - 202236 202236
13 Mechanical Seal FKM** 200500 200500 200500 200500 200301 200301 200304 200304
13 Mechanical Seal Buna-N (Optional) 200501 200501 200501 200501 200302 200302 200305 200305
14 Lower Ball Bearing 200958 200958 200958 200958 200959 200959 200960 200961
14-1 Lower Ball Bearing - - - - - - 200960 200961
14-2 Lower Bearing Retainer 202279 202279 202279 202279 202279 202279 202279 202279
17 Rotor w/ Shaft 115/230V, 1PH 203089 203093 - - - - - -
17 Rotor w/ Shaft, 3PH - - 202308 202312 202316 202320 202325 202327
18 Stator w/ Casing 115V, 1PH 200513 - - - - - - -
18 Stator w/ Casing 230V, 1PH 200571 200516 - - - - - -
18 Stator w/ Casing 208V, 3PH - - 200526 200530 200534 200538 200667 -
18 Stator w/ Casing 230/460V, 3PH - - 200548 200552 200556 200560 200564 200568
18 Stator w/ Casing 575V, 3PH - - 200590 200594 200598 200600 200607 200611
19 Governor Switch w/Switch Plate 202360 202360 - - - - - -
20 Upper Ball Bearing 200967 200967 200967 200967 200958 200958 200959 200959
20-1 O-Ring (Kit Only) - - - - - - Kit Kit
21A Oil Chamber/Motor Housing 202197 202197 202197 202197 202198 202198 203013 203005
21A-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit
21B Motor Cover Upper 202368 202368 - - - - - -
23 Overload Protector 115V, 1PH 202383 - - - - - - -
23 Overload Protector 230V, 1PH 202395 202383 - - - - - -
23 Bolt - Suction Cover - - 202385 202388 202390 202392 202394 -
23 Overload Protector 230V, 3PH - - 202385 202388 202390 202392 202394 202396
23 Overload Protector 460V, 3PH - - 202387 202386 202389 202391 202393 202394
23 Overload Protector 575V, 3PH - - 202399 202387 202386 202389 202391 202393
24 Capacitor 115V 202417 - - - - - - -
24 Capacitor 230V 202418 202420 - - 202818 - - -
26 Pump Top Cover (W/ Sensor opening) 202434 202434 202436 202436 202438 202438 202440 202440
SX SERIES PARTS LIST
24
26-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit
27 Power Cable w/ Gland- 115V,1PH 201696 - - - - - - -
27 Power Cable w/ Gland-230V, 1PH, No Plug 201695 201695 - - - - - -
27 Power Cable w/ Gland- 3PH - - 201702 201702 203443 203445 203447 203447
27-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit
27-2 Oil Sensor Cable 201713 201713 201713 201713 201713 201713 201713 201713
27-2-1 O-Ring Kit Only Kit Kit Kit Kit Kit Kit Kit Kit
27-3 Seal Minder Cap 201718 201718 201718 201718 201718 201718 201718 201718
31D Oil Sensor w/Wire and Ring Term. 202408 202408 202408 202408 203999 203999 204000 204000
31E Ground Wire w/Ring Term. 203145 203145 203145 203145 203145 203145 203145 203145
32 Power Cord Line Clip / Strain Relief 203166 203166 203161 203161 202504 202505 202497 202497
33 Oil Sensor Cord Line Clip 203163 203163 203163 203163 203163 203163 203163 203163
34 Handle / Chain Handle 202517 202517 202517 202517 202510 202510 202516 202516
35 Rod Bolts 202682 202683 202684 202685 202686 202687 202673 202674
38 Discharge Nippple 2" 202532 - 202532 - - - - -
38 Discharge Nipple 3" - 202535 - 202535 202535 202535 - -
38E Discharge Elbow 202571 202559 202571 202559 202559 202559 202561 202561
38E-1
O-Ring, Discharge Elbow FKM
203326 203327 203326 203327 203327 203327 - -
38E-1 Gasket, Discharge Elbow FKM - - - - - - 203211 203211
38E-1 Gasket, Discharge Elbow Buna-N (Optional) - - - - - - 203210 203210
38F Discharge Flange 2" 202563 - 202563 - - - - -
38F Discharge Flange 3" - 202546 - 202546 202546 202546 - -
38F Discharge Flange 4" - - - - 202553 202553 202540 202540
38F-1 O-Ring, 2" Discharge Flange FKM 202723 - 202723 - - - - -
38F-1 O-Ring, 3" Discharge Flange FKM - 202724 - 202724 202724 202724 - -
38F-1 O-Ring, 4" Discharge Flange FKM - - - - 203328 203328 - -
38F-1 Gasket, 4" Discharge Flange FKM - - - - - - 203211 203211
38F-1 Gasket, Discharge Flange Buna-N (Optional) - - - - - - 203210 203210
50-01-2 Bolt for Strainer/Stand 203228 203228 203228 203228 203228 203228 203229 203229
50-02 Bolt for Suction Cover - - - - - - 203229 203229
50-07 Screw for Oil Chamber/Motor Housing 203296 203296 203296 203296 203296 203296 203229 203229
50-08 Screw for Oil Chamber Cover 203219 203219 203219 203219 203219 203219 203246 203246
50-11 Screw for Oil Fill 203218 203218 203218 203218 203218 203218 203218 203218
50-11-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit
50-12 Screw for Pressure Check 203218 203218 203218 203218 203218 203218 203218 203218
50-12-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit
50-14-2 Screw for Bearing Retainer 203219 203219 203219 203219 203219 203219 203219 203219
50-19 Screw for Gov. Switch Plate 202693 202693 - - - - - -
50-23 Screw for Overload 202700 202700 202700 202700 202700 202700 202700 202700
50-27 Screw for Power Cord 203295 203295 203295 203295 203246 203246 203246 203246
50-27-2 Screw for Oil Sensor Cord 203295 203295 203295 203295 203295 203295 203295 203295
50-31E Screw for Ground Wire 202692 202692 202692 202692 202692 202692 202692 202692
50-32/50-33 Screw for Line Clip 203214 203214 203214 203214 - - - -
50-34 Screw for Handle 203219 203219 203219 203219 - - - -
50-34-3 Lock Washer - - - - - - 202902 202902
50-38E Bolt for Discharge Elbow 203294 203271 203294 203271 203271 203271 203286 203286
50-38F Bolt for Discharge Flange 203229 203294 203229 203294 203294 203294 203287 203287
202630 202630 202647 202647 202642 202642 202644 202644
- - - - - - - -
O-Ring Kit - FKM
O-Ring Kit - Buna-N (Optional)
25
SINGLE PHASE WIRING DIAGRAM 115V & 230V W/GOVERNOR SWITCH
MODELS S750C, SX750CSS, S1500C, SX1500CSS
26
THREE PHASE WIRING DIAGRAMS
208V
MODELS S08C, SX08CSS, S15C, SX15CSS, S22C, SX22CSS, S37C, SX37CSS, S55C, SX55CSS,
S75C, SX75CSS
27
230V
MODELS S08C, SX08CSS, S15C, SX15CSS, S22C, SX22CSS, S37C, SX37CSS, S55C, SX55CSS,
S75C, SX75CSS
28
460V
MODELS S08C, SX08CSS, S15C, SX15CSS, S22C, SX22CSS, S37C, SX37CSS, S55C, SX55CSS,
S75C, SX75CSS
29
575V
MODELS S08C, SX08CSS, S15C, SX15CSS, S22C, SX22CSS, S37C, SX37CSS, S55C, SX55CSS,
S75C, SX75CSS
30
SEAL MINDER®
31
32
BJM PUMPS, LLC
123 Spencer Plain Road
Old Saybrook, CT 06475, U.S.A.
WARRANTY AND LIMITATION OF LIABILITY
Unless otherwise expressly authorized in writing, specifying a longer or shorter period, BJM
Pumps, LLC warrants for a period of eighteen (18) months from the date of shipment from the
Point of Shipment, or one (1) year from the date of installation, whichever occurs first, that all
products or parts thereof furnished by BJM Pumps, LLC under the brand name BJM Pumps,
hereinafter referred to as the “Product” are free from defects in materials and workmanship and
conform to the applicable specification.
BJM Pumps, LLC’s liability for any breach of this warranty shall be limited solely to replacement
or repair, at the sole option of BJM Pumps, LLC, of any part or parts of the Product found to be
defective during the warranty period, provided the Product is properly installed and is being
used as originally intended. Any breach of this warranty must be reported to BJM Pumps, LLC
or BJM Pumps, LLC’s authorized service representative within the aforementioned warranty
period, and defective Product or parts thereof must be shipped to BJM Pumps, LLC or BJM
Pumps, LLC’s authorized representative, transportation charges prepaid. Any cost associated
with removal or installation of a defective Product or part is excluded.
IT IS EXPRESSLY AGREED THAT THIS SHALL BE THE SOLE AND EXCLUSIVE REMEDY
OF BJM PUMPS, LLC’S DISTRIBUTORS AND CUSTOMERS. UNDER NO CIRCUMSTANCES
SHALL BJM PUMPS, LLC BE LIABLE FOR ANY COSTS, LOSS, EXPENSE, DAMAGES,
SPECIAL DAMAGES, INCIDENTAL DAMAGES OR CONSEQUENTIAL DAMAGES ARISING
DIRECTLY OR INDIRECTLY FROM THE DESIGN, MANUFACTURE, SALE, USE OR REPAIR
OF THE PRODUCT, WHETHER BASED ON WARRANTY, CONTRACT, NEGLIGENCE, OR
STRICT LIABILITY. IN NO EVENT WILL LIABILITY EXCEED THE PURCHASE PRICE OF
THE PRODUCT.
THE WARRANTY AND LIMITS OF LIABILITY CONTAINED HEREIN ARE IN LIEU OF ALL
OTHER WARRANTIES AND LIABILITIES, EXPRESSED OR IMPLIED. ALL IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE
HEREBY DISCLAIMED BY BJM PUMPS, LLC AND EXCLUDED FROM THIS WARRANTY.
BJM Pumps, LLC neither assumes, nor authorizes any person to assume for it, any other
warranty obligation in connection with the sale of the Product. This warranty shall not apply to
any Product or parts of Product which have (a) been repaired or altered outside of BJM Pumps,
LLC’s facilities unless such repair was authorized in advance by BJM Pumps, LLC or by its
authorized representative; or (b) have been subject to misuse, negligence or accident; or (c)
have been used in a manner contrary to BJM Pumps, LLC’s instruction.
In any case of products not manufactured and sold under the BJM Pumps, LLC brand name,
there is no warranty from BJM Pumps, LLC; however BJM Pumps, LLC will extend any warranty
received from BJM Pumps, LLC’s supplier of such products.
START-UP REPORT FORM
Pump Owner’s Name
Location of Installation
Date of Installation:
Dealer
Dealer Phone ( )
Date of Purchase
Model
Serial No
Voltage
Phase
Hertz
HP
Does impeller turn freely by hand?
Yes No
Condition of Equipment
New Good Fair Poor
Condition of Cable Jacket
New Good Fair Poor
Rotation: Direction of Impeller Rotation (viewed from bottom)
(Use C/W for clockwise, CC/W for counterclockwise):
Resistance of cable and Pump Motor (measured at pump control)
Red-Black ohms
Red-White ohms
White-Black ohms
Resistance of ground circuit between control panel and outside of pumps
Ohms
MEG OHM CHECK OF INSULATION
Red to ground White to ground Black to ground
Condition of location at start-up
Dry Wet Muddy
Was equipment stored
If YES, length of storage:
Yes No.
Liquid being pump
Debris in bottom of station?
Yes No
START-UP REPORT FORM
This form is designed to record the initial installation, and to serve as a guide for troubleshooting at a
later date (if needed).
BJM Pumps, LLC
123 Spencer Plain Road
Old Saybrook, CT. 06475
START-UP REPORT FORM
Are guide rails vertical?
Yes No
Is base elbow installed level?
Yes No
Liquid level controls: Model
Is control installed away from turbulence?
Yes No
Float Operation Check
Tip lowest float (stop float), all pumps should remain off.
Tip second float (and stop float), one pump comes on.
Tip third float (and stop float), both pumps on (alarm on simplex).
Tip fourth float (and stop float), high level alarm on (omit on simplex).
Check here if using manual on/off only.
Does liquid level ever drop below volute top?
Yes No
Control Panel MFG & model no.
Number of pumps operated by control panel
NOTE: At no time should hole be made in top of control panel, unless proper sealing
devices are utilized.
Short Circuit protection:
Type:
Number and size of short circuit device(s)
Amp rating:
Overload type:
Size:
Amp rating:
Do protective devices comply with pump motor amp
rating?
Yes No
Are all pump connections tight?
Yes No
Is the interior of the panel dry?
Yes No
If No, correct moisture problem.
SINGLE PHASE
Voltage supply at panel line connection, pump off
L1
L2
Voltage supply at panel line connection, pump on
L1
L2
Amperage load connection, pump on
L1
L2
THREE PHASE
Voltage supply at panel line connection, pump off
L1-L2
L2-L3
L3-L1
Voltage supply at panel line connection, pump on
START-UP REPORT FORM
L1-L2
L2-L3
L3-L1
Amperage load connection, pump on
L1
L2
L3
FINAL CHECK
Is pump secured properly?
Yes No
Was pump checked for leaks?
Yes No
Do check valves operate properly?
Yes No
Flow: Do pumps appear to operate at proper rate?
Yes No
Noise level:
Acceptable
Unacceptable
Comments:
Installed by:
Company:
Person:
Date:
NOTES:
BJM Pumps, LLC
123 Spencer Plain Road • PO Box 1138 • Old Saybrook, CT 06475, USA
• Phone: (860) 399-5937 • Fax: (860) 399-7784
Email: sales@bjmpumps.com • Web Site: www.bjmpumps.com
BJM Pumps & Seal Minder is a registered trademark of BJM Pumps, LLC
Copyright © 2006-2013 BJM Pumps, LLC . All rights reserved.
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